IMPLANT ASSEMBLY FOR THE SACROILIAC JOINT

Abstract

The present application relates to an implant system, preferably for the sacroiliac joint, comprising an implant body with at least two adjacent apertures, at least two screws and an insertion instrument assembly. Each screw comprises a screw head and a threaded elongated shaft. The at least two screws are rotatably engaged within said at least two apertures. The insertion instrument assembly includes a basis, a first holding means and at least one rotatable driving means configured for engagement with a drive of at least one of said at least two screws. The at least two screws or said insertion instrument assembly comprises transmission means such that a rotational movement of a first screw of said at least two screws is transferred to the at least one further screw.

Claims

1-8. (canceled)

9. An implant for implanting between joint surfaces of the joint space of a sacroiliac joint, comprising: an implant body with at least two adjacent apertures, the implant body comprising an insertion instrument assembly facing side, and a joint space facing side, wherein the implant further comprises: at least two screws, each with a screw head and a threaded elongated shaft, said at least two screws being rotatably engaged within said at least two apertures, and wherein said at least two screws protrude from the joint space facing side such that the threads of the elongated shafts are arranged for cutting into the joint surfaces when implanted in the joint space.

10. The implant according to claim 9, wherein said at least two adjacent apertures span from the insertion instrument assembly facing side to the joint space facing side.

11. The implant according to claim 9, wherein said screw heads are rotatably engaged within said at least two apertures in an inseparable manner.

12. The implant according to claim 9, wherein said screw heads are arranged to be held within said at least two adjacent apertures in a form-fitting manner.

13. The implant according to claim 9, wherein the insertion instrument assembly facing side is located opposite to the joint space facing side.

14. The implant according to claim 9, wherein said screw heads are engaged in spherical sockets of said at least two adjacent apertures.

15. The implant according to claim 9, wherein said screw heads of said at least two screws each comprise a toothed circumference, said teeth of said toothed circumferences meshing with each other such that a rotational movement of one of said screws is transmitted to the at least one further screw.

16. The implant according to claim 15, wherein the ratio between a first thread lead of the threaded elongated shaft of a first screw and a second thread lead of the threaded elongated shaft of at least one further screw neighbouring said first screw is equal to the ratio between a first diameter of the toothed circumference of the first screw and a second diameter of the toothed circumference of the at least one further screw.

17. The implant according to claim 9, wherein at least one aperture is configured to allow the screw engaged therein to swivel relative to a central axis of said aperture, preferably by a maximal angle in the range of 1° to 45°.

18. The implant according to claim 9, wherein the threaded elongated shaft of one of said at least two screws comprises a thread with a first handedness and in that the threaded elongated shaft of the further of said at least two screws comprises a thread with a second handedness being opposite of said first handedness.

19. An implant system comprising the implant according to claim 9, and further comprising: an insertion instrument assembly with a basis, a first holding means and at least one rotatable driving means configured for engagement with a drive of at least one of said at least two screws, wherein said at least two screws or said insertion instrument assembly comprises transmission means such that a rotational movement of a first screw of said at least two screws is transferred to the at least one further screw.

20. The implant system according to claim 19, wherein at least one aperture is configured to be releasably connected with the insertion instrument assembly.

21. The implant system according to claim 20, wherein said at least one aperture is configured to be releasably connected with the insertion instrument assembly by means of an internal thread feature arranged in said at least one aperture and being connectable to a threaded end of said insertion instrument assembly.

22. The implant system according to claim 21, wherein said threaded end is arranged on a cannulated shaft rotatably coupled to said basis, one rotatable driving means being releasably arranged within said cannulated shaft.

23. The implant system according to claim 19, wherein said insertion instrument assembly comprises one rotatable driving means for each of said at least two screws, wherein each of said rotatable driving means comprises a cogwheel shaped portion, said cogwheel shaped portions meshing with each other such as to transmit a rotational torque of one of said rotatable driving means to the at least one further rotatable driving means.

24. A method of implanting an implant between joint surfaces of the joint space of a sacroiliac joint, the implant comprising an implant body with at least two adjacent apertures, the implant body comprising an insertion instrument assembly facing side, and a joint space facing side, and further comprising at least two screws rotatably engaged within said at least two apertures, said at least two screws protruding from the joint space facing side, the method comprising: placing the implant into the joint space by means of an insertion instrument assembly connected to the implant; advancing the implant into the joint space by simultaneously turning said at least two screws by means of the insertion instrument assembly such that said at least two screws cut into the joint surfaces; and disassembling the insertion instrument assembly from the implant.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0043] The drawings used to explain the embodiments show:

[0044] FIG. 1 a first embodiment of an implant body with three screws in a perspective view;

[0045] FIGS. 2a-2c detailed views of the different screws according to FIG. 1;

[0046] FIGS. 3a, 3b detailed views of the implant body;

[0047] FIGS. 4a, 4b representations of the implant body in cross-sectional views;

[0048] FIG. 5 a second embodiment of an implant body with three screws;

[0049] FIG. 6 the implant body according to FIG. 1 with a swivelled screw;

[0050] FIGS. 7a, 7b an embodiment of an insertion instrument assembly in a first configuration;

[0051] FIGS. 8a, 8b the insertion instrument assembly according to FIGS. 7a and 7b in a second configuration;

[0052] FIG. 9 a detailed representation of the first rod;

[0053] FIGS. 10a, 10b the inventive implant assembly with the insertion instrument assembly engaged with the implant body;

[0054] FIGS. 11a-11f exemplary implantation steps for an implant system according to FIGS. 10a, 10b;

[0055] FIG. 12 an alternative embodiment of the screws with cogwheel heads.

[0056] In the figures, the same components are given the same reference symbols.

PREFERRED EMBODIMENTS

[0057] FIG. 1 shows a first embodiment of an implant body 80 in a perspective view. In this embodiment, the implant body 80 comprises three screws 20, 40, 60. Each of the screws 20, 40, 60 is arranged within an aperture 83, 84, 85 of the implant body 80. The first screw 83 comprises a first central cannulation 27 arranged along the central axis of the first screw 20, allowing the insertion of said first screw over a guide wire.

[0058] FIGS. 2a-2c show the different screws in greater detail. FIG. 2a is a representation of a first screw 20. The first screw 20 comprises a threaded first elongated shaft 21 which extends over a majority of the first length L1 of the first screw 20. The threaded first elongated shaft 21 has a first thread 25 with a first lead L1 and a first diameter D1. The first thread 24 is of a first handedness. At a first end, the first screw 20 comprises a first screw tip 22 and at a second, opposite end, the first screw 20 includes a first screw head 23. The first screw head has a first head diameter S1 which is larger than the first diameter D1 of the thread 24. Further, the first screw head 23 comprises a first female drive 25 as well as two first slots 28.1, 28.2. These two slots 28.1, 28.2 make the first screw head 23 resilient for assembly purposes.

[0059] A first cutting flute 26 is arranged at the first screw tip 22. The first cutting flute facilitates the advancement of the first screw 20 into the joint space without pre-drilling or pre-tapping.

[0060] FIG. 2b shows the second screw 40 in more detail. The second screw 40 comprises a threaded second elongated shaft 41 which extends over a majority of the second length L2 of the second screw 40. The threaded second elongated shaft 41 has a second thread 45 with a second lead L2 and a second diameter D2. The second thread 44 is of a second handedness. At a first end, the second screw 40 comprises a second screw tip 42 and at a second, opposite end, the second screw 40 includes a second screw head 43. The second screw head 43 has a second head diameter S2 which is larger than the second diameter D2 of the second thread 44. Further, the second screw head 43 comprises a second female drive 45 as well as two second slots 48.1, 48.2.

[0061] These two second slots 48.1, 48.2 make the second screw head 43 resilient for assembly purposes.

[0062] A second cutting flute 46 is arranged at the second screw tip 42. The second cutting flute 46 facilitates the advancement of the second screw 40 into the joint space without pre-drilling or pre-tapping.

[0063] FIG. 2c shows the third screw 60 in more detail. The second screw 60 comprises a threaded third elongated shaft 61 which extends over a majority of the third length L3 of the second screw 60.

[0064] The threaded third elongated shaft 61 has a third thread 65 with a third lead L3 and a third diameter D3. The third thread 64 is of the second handedness. At a first end, the third screw 60 comprises a third screw tip 62 and at a second, opposite end, the third screw 60 includes a third screw head 63. The third screw head 63 has a third head diameter S3 which is larger than the third diameter D3 of the third thread 64. Further, the third screw head 63 comprises a third female drive 65 as well as two third slots 68.1, 68.2. These two third slots 68.1, 68.2 make the third screw head 63 resilient for assembly purposes.

[0065] A third cutting flute 66 is arranged at the third screw tip 62. The third cutting flute 66 facilitates the advancement of the third screw 60 into the joint space without predrilling or pre-tapping.

[0066] FIGS. 3a and 3b show said implant body 80 in greater detail. The implant body 80 features a front face 91 and a rear face 92. The implant body 80 is inserted into a joint space with the rear face 92 first, i.e. the front face 91 will be oriented towards a surgeon during the implantation procedure.

[0067] Preferably, the implant body 80 has rounded edges 82 to facilitate the insertion of the implant assembly 10 into a joint space.

[0068] Further, the implant body 80 comprises three apertures 83, 84, 85 which span from said front face 91 to said rear face 92. A first aperture 83 has a shape defined by a first cylindrical through bore 86 intersecting with a first spherical socket 87. A second aperture 84 and a third aperture 85 have a shape defined by a second cylindrical through bore 88 and a third cylindrical through bore 94, respectively, intersecting with a second spherical socket 89 and a third spherical socket 95, respectively. This defined shape of the apertures 83, 84, 85 allows the screw heads 23, 43, 63 of the screws 20, 40, 60 to swivel once engaged within said apertures 83, 84, 85.

[0069] By varying the shapes of the apertures different maximal swivel angles can be given to the screws 20, 40 and 60. Different swivel angles are needed for being compliant to the highly irregular curved shape of the joint surfaces.

[0070] Further, the first aperture 83 comprises an internal thread feature 96 for engagement with an insertion instrument assembly. Alternatively other attachment systems may be used for engaging the implant body 80 to an insertion instrument assembly, such as bayonet connections, external screw threads, snap-in features, magnetic connections, etc.

[0071] FIGS. 4a and 4b show the implant body 80 a cross-sectional view. The screws 20, 40, 60 are engaged within the apertures 83, 84, 85. As depicted, the first screw head 23 engaged within the first spherical socket 87, and the first threaded elongated shaft 21 is aligned with a first central axis A1 of said first aperture 83. In the embodiment shown, said first screw 20 has only one degree of freedom, namely rotation around the first central axis ‘A1’.

[0072] The second screw head 43 is engaged within the second spherical socket 89, and the second threaded elongated shaft 41 is aligned with a second central axis A2 of the second aperture 84. In the embodiment shown, the second screw 40 has two degrees of freedom, namely axial rotation around the second central axis A2 and rotation around a fourth axis A4 being substantially perpendicular the central axes A1, A2, A3 and intersecting with the centre of said second screw head 43 and said third screw head 63.

[0073] Likewise, the third screw head 63 is engaged within the third spherical socket 95 and the third threaded elongated shaft 61 is aligned with a third central axis A3 of the third aperture 85. In the embodiment shown, the third screw 60 has two degrees of freedom, namely axial rotation around the third central axis A3 and rotation around the fourth axis A4.

[0074] In a preferred embodiment for assembly purposes, said screw heads 23, 43 and 63 comprise slots 28.1, 28.2, 48.1, 48.2, 68.1, 68.2. These slots 28.1, 28.2, 48.1, 48.2, 68.1, 68.2 allow the heads 23, 43, 63 to deflect when pressed inside said spherical sockets 87, 89, 95.

[0075] Alternatively, other elements may be used to engage the screws 20, 40, 60 in an inseparable manner. For example pins may be used, the implant body 80 could consist of a top part and a bottom part that are welded together after assembly, or the screws may consist of multiple parts being welded together.

[0076] FIG. 5 shows a second embodiment of the implant body 80. In this embodiment, the walls of the apertures 83, 84, 85 comprise cut-outs 90. Said cut-outs 90 make the apertures 83, 84, 85 compliant such that screws 20, 40, 60 may be inserted into said apertures 83, 84, 85 more easily.

[0077] FIG. 6 shows the implant body 80 according to FIG. 1 with the second screw 40 and the third screw 60 swivelled around the fourth axis A4. As a result, each screw 40, 60 may be advanced forward in an individual direction.

[0078] FIGS. 7a and 7b show the insertion instrument assembly 100 in a first configuration. FIG. 7a shows the insertion instrument assembly 100 as a side view, while FIG. 7b is a detail representation of a first end of said insertion instrument assembly 100.

[0079] The insertion instrument assembly 100 comprises a first handle 102, a basis 101 as well as a second rod 121 and a third rod 131 acting as driving means rotatably coupled to said basis 101.

[0080] Further, a cannulated shaft 141 acting as holding means is rotatably coupled to the basis 101. The basis 101 has a front side 103 and a rear side 104. The front side 103 will be oriented towards the surgeon during an implantation procedure.

[0081] The cannulated shaft 141 comprises a threaded end 142 configured for engagement with the internal thread feature 96 of said implant body 80. The cannulated shaft 141 includes a drive coupling 143 which may for example be coupled using with a hexagonal key such as to impart a rotational movement to the cannulated shaft 141. This allows threadingly engaging or disengaging said cannulated shaft 141 by means of the threaded end 142 with the internal thread feature 96. Furthermore, the cannulated shaft 141 has a cannulation 144.

[0082] The second rod 121 and the third rod 131 both comprise a male drive 122, 132, configured as a hexagonal drive in the example shown. In an alternative embodiment male drives 122, 132 may be a torx drive, a slotted drive, or any other drive able to transfer a rotational movement and a torque. In a preferred embodiment the male drives 122, 132 are configured as spherical drive geometry. Spherical drive geometries are known to be able to transfer torques without the need of being parallel to a screw axis.

[0083] Furthermore the second rod 121 comprises a second cogwheel portion 124. Said second cogwheel portion 124 has a second pitch circle circumference C2 and is located at the front side 103 of the basis 101.

[0084] Likewise the third rod 131 comprises a third cogwheel portion 134. Said third cogwheel portion 134 has a third pitch circle circumference C3 and is also located at the front side 103 of the basis 101.

[0085] FIGS. 8a and 8b show the insertion instrument assembly 100 in a second configuration. In this second configuration, a first rod 112 is inserted within the cannulation 144 of the cannulated shaft 141. The first rod 112 acts as first rotation means. The first rod 112 comprises a first male drive 114 which will protrude from said cannulation 144 at the first end of the insertion instrument assembly 100. At a second end, the first rod 112 comprises a first cogwheel portion 115. By inserting the first rod 112 into said cannulation 144, the first cogwheel portion 115 meshes with said second cogwheel portion 124 and said third cogwheel portion 134. If a rotation and a torque are applied to said first rod 112, the rotation as well as the torque will be transmitted by means of the first cogwheel portion 115 to said second cogwheel portion 124 and said third cogwheel portion 134. In order to impart torque and rotation motion to said first rod 112, a second handle 111 is arranged at the second end of said first rod 112. The fact that the first rod 112 is removable from said cannulation 144 has the advantage of allowing an easier cleaning and disinfection of said insertion instrument assembly 100.

[0086] FIG. 9 shows a detailed view of the first rod 112 disassembled from the insertion instrument assembly 100. The first rod 112 comprises a second handle 111, a first cogwheel portion 115 with a first thread pitch circle circumference C1 at a second end as well as a first male drive 114 at a first end. The first rod 112 includes a cannulation 113 configured to slide over a guide wire, such as a K-wire.

[0087] FIGS. 10a and 10b show the implant assembly 10 with the insertion instrument assembly 100 engaged with the implant body 80. The threaded end 142 of the cannulated shaft 141 is threadingly engaged with said internal thread feature 87 of said first aperture 83. The second male drive 122 of said second rod 121 is engaged with the second female drive 45 of the second screw 40. Likewise, the third male drive 132 of said third rod 131 is engaged with the third female drive 65 of the third screw 60. The first rod 112 is arranged within the cannulation 144 of the cannulated shaft 141, wherein the first male drive 114 is engaged with the first female drive 25 of the first screw 20.

[0088] The first cogwheel portion 115 of the first rod 112 meshes with said second cogwheel portion 124 of the second rod 121 as well as with the third cogwheel portion 134 of the third rod 131. As a result, rotation of the first rod 112 by means of the second handle 111, the second rod 121 and the third rod 131 are rotated as well. As each rod 112, 121, 131 is engaged with a screw 20, 40, 60 rotational motion is imparted onto the screws 20, 40, 60 as well. As the cogwheel portions 115, 124, 134 are directly meshing with each other, the second rod 121 and the third rod 131 have a direction of rotation which is opposite the direction of rotation of said first rod 112. I.e. when the first rod 112 is turned clockwise, the second rod 121 and the third rod 131 will rotate counter-clockwise.

[0089] To achieve a simultaneous advancement all three screws 20, 40, 60 into bone or a joint gap space the first screw 20 has a first handedness which is opposite a second handedness of said second screw 40 and said third screw 60. Furthermore, the ratio of all pitch circle circumferences C1, C2, C3 of said cogwheel portions 115, 124, 134 relative to each other are equal to the ratio of the lead lengths L1, L2, L3 relative to each other.

[0090] In an alternative embodiment, the cogwheel portions 115, 124, 134 do not directly mesh with each other, but mesh with at least one intermediate cogwheel. As a result all screws turn in the same direction, and therefore all screws have the same handedness.

[0091] FIGS. 11a to 11f show exemplary implantation steps for an implant system 10 according to FIGS. 10a and 10b. In a first step, shown in FIG. 11a, a Kirschner Wire 150 is inserted into the joint space 151 between the ilium bone 152 and the sacral bone 153 of a patient.

[0092] Then, as shown in FIG. 11b, an implant body 80 is arranged into the joint space 151 by means of an insertion instrument assembly 100 assembled therewith. The Kirschner Wire 150 is thereby inserted into the first central cannulation 27 of the first screw 20. Note that the first rod 112 is not yet arranged within the cannulated shaft 141. However, the Kirschner Wire 150 extends through said cannulated shaft 141.

[0093] In a next step depicted in FIG. 11c the implant body 80 is pressed into the joint space 151. This may be done by using an impaction instrument 154 which is arranged into the cannulated shaft 141 and which may be subjected to tapping by means of an impaction tool 155.

[0094] As shown in FIG. 11d, the first elongated rod 112 with the second handle 110 is then inserted into the cannulated shaft 141, wherein the first male drive 114 is brought into engagement with the first female drive 25 of the first screw 20.

[0095] Finally, the second handle 111 is rotated, as shown in FIG. 11 e. By rotating the second handle 111, rotational movement and torque is transmitted via the first rod 112 to the first screw 20.

[0096] Likewise, the meshing of the first cogwheel portion 115 with the second cogwheel portion 124 of the second rod 121 and with the third cogwheel portion 134 of the third rod 131 causes a transfer of rotational movement and torque to the second screw 40 and the third screw 60 via second rod 121 and third rod 131, respectively. Hence, the threaded elongated shafts 21, 41, 61 are advanced into the joint space 151. The threads of the threaded elongated shafts 21, 41, 61 will cut into the joint surfaces and prevent a back-out of the implant body 80. Furthermore, the cutting of the threads into bone material will create a bleeding which facilitates the bone growth and hence fusion of said ilium bone 152 with said sacral bone 153. The core diameters of the screws 20, 40, 60 will cause a distraction and therefore stabilize the joint space 151.

[0097] As shown in FIG. 11f, the insertion instrument assembly is subsequently disassembled from the implant body 80. Said implant body 80 and said screws 20, 40, 60 remain within the joint space 151.

[0098] FIG. 12 shows an alternative embodiment of the screws 20, 40, 60. Said screws 20, 40, 60 comprise cogwheel heads 160, 161, 162. The first cogwheel head 160 of said first screw 20 comprises a first female drive 25 which may be brought into engagement with the first male drive 114 of the insertion instrument assembly 100. The first cogwheel head 160 meshes with the second cogwheel head 161 and with the third cogwheel head 162 of the second screw 40 and the third screw 60, respectively. Said cogwheel heads 160, 161, 162 act as transmission means for rotational movement and torque. The cogwheel head 160, second cogwheel head 161 and third cogwheel head 162 have a fourth pitch circle C4, a fifth pitch circle C5 and a sixth pitch circle C6, respectively. Such as to allow a simultaneous advancement of all screws 20, 40, 60 into the joint space 151, the lead of the first screw 20 is of a first handedness while the lead of the second screw 40 and the third screw 60 is of a second handedness opposite said first handedness.

[0099] Further, the ratio of the pitch circles C4, C5, C6 of the cogwheel heads 160, 161, 162 relative to each other is equal to the ratio of the lead lengths L1, L2, L3 of the threaded elongated shafts 21, 41, 61 of the screws 20, 40, 60 relative to each other. Hence, L1 :L2:L3 is equal to C4:C5:C6.