ROLL-UP COVERINGS FOR ARCHITECTURAL OPENINGS AND RELATED METHODS, SYSTEMS AND DEVICES
20170247941 · 2017-08-31
Inventors
Cpc classification
E06B9/262
FIXED CONSTRUCTIONS
E06B9/34
FIXED CONSTRUCTIONS
E06B9/264
FIXED CONSTRUCTIONS
E06B9/382
FIXED CONSTRUCTIONS
E06B9/384
FIXED CONSTRUCTIONS
International classification
E06B9/264
FIXED CONSTRUCTIONS
E06B9/262
FIXED CONSTRUCTIONS
Abstract
The present disclosure describes roll-up coverings of custom length and/or width for architectural openings, and a method of assembling the same. The custom covering includes at least one outer elongate tape, at least one inner elongate tape, and a plurality of slats. The tapes preferably have lengths along central longitudinal axis extending between first ends and second ends of the tapes that are selected to correspond to the custom length of the covering. The slats are preferably transverse to, spaced apart along, and coupled to the tapes at any desired location along the tape lengths to achieve desired spacings of the slats, thereby providing a subassembly of custom length. The slats may have lengths extending between first ends and second ends of the slats, orthogonal to the central axis of the tapes, and selected to provide a custom width of the subassembly.
Claims
1. A method for assembling a covering having a custom length for an architectural opening, said method comprising the steps of: providing a first outer elongate tape having a first end and a second end opposite said first end, a length along a first central longitudinal axis extending between said first end and said second end that is selected to correspond to the custom length of said covering, a lateral width substantially perpendicular to said length, and a thickness substantially perpendicular to said length and width; providing a first inner elongate tape having a first end and a second end opposite said first end, a length along a second central longitudinal axis extending between said first end and said second end that is selected to correspond to the custom length of said covering, a lateral width substantially perpendicular to said length, and a thickness substantially perpendicular to said length and width; providing a plurality of flexible slats having a first end and a second end, an inner longitudinal edge and an outer longitudinal edge between said first end and said second end and defining a length of the slat, and a depth between said inner longitudinal edge and said outer longitudinal edge; and coupling said slats between and transverse to said first outer elongate tape and said first inner elongate tape, said slats having an upper face coupled to said first inner elongate tape and a lower face coupled to said first outer elongate tape; wherein: said first outer elongate tape, said first inner elongate tape, and said slats define a subassembly configured to be rolled up; and said slats are coupled to said first outer elongate tape and said first inner elongate tape at any desired location along the length of said first outer elongate tape and said first inner elongate tape such that the plurality of flexible slats are spaced apart to achieve a desired spacing of said slats along the first outer and inner elongate tapes, thereby providing a custom subassembly of custom length.
2. The method of claim 1, further comprising the step of spacing each slat a custom uniform distance apart from adjacent slats along the length of the first outer and first inner elongate tapes.
3. The method of claim 2, wherein said custom uniform distance is determined by at least one of the depth of said slats, a desired number of slats, and a desired spacing between said slats.
4. The method of claim 2, wherein said custom uniform distance is determined by dividing the custom length of the subassembly by the number of slats.
5. The method of claim 1, further comprising the step of selecting the custom length of the covering.
6. The method of claim 1, further comprising the step of spacing at least one slat a custom non-uniform distance apart from at least one adjacent slat.
7. The method of claim 1, further comprising the step of selecting a desired custom width of said covering, wherein said length of said slats is determined by and corresponds to the selected custom width of said covering.
8. A covering having a custom length for an architectural opening, said covering comprising: a first outer elongate tape having a first end and a second end opposite said first end, a length along a first central longitudinal axis extending between said first end and said second end that is selected to correspond to the custom length of said covering, a lateral width substantially perpendicular to said length, and a thickness substantially perpendicular to said length and width; a first inner elongate tape disposed proximate to said outer elongate tape, said first inner elongate tape having a first end and a second end opposite said first end, a length along a second central longitudinal axis extending between said first end and said second end that is selected to correspond to the custom length of said covering, a lateral width substantially perpendicular to said length, and a thickness substantially perpendicular to said length and width; and a plurality of flexible slats having a first end and a second end, an inner longitudinal edge and an outer longitudinal edge between said first end and said second end and defining a length of the slat, and a depth between said inner longitudinal edge and said outer longitudinal edge, said slats disposed between and coupled to said first outer elongate tape and said first inner elongate tape, said slats being oriented transversely with respect to said first central longitudinal axis and said second central longitudinal axis when said covering is in an expanded configuration; wherein: said first outer elongate tape, said first inner elongate tape, and said slats define a subassembly configured to be rolled up; and said slats are spaced apart and coupled to the first outer and first inner elongate tapes at any desired location along the length of the first outer and first inner elongate tapes to achieve a desired spacing of said slats along the first outer and inner elongate tapes, thereby providing a custom subassembly of custom length having a bottom most feature that is spaced apart from an adjacent slat by the same distance other pairs of adjacent slats are spaced apart.
9. A covering as in claim 8, wherein said first outer elongate tape is attached along the outer edge of a slat proximate to the first end of the slat, said first inner elongate tape is attached along the inner edge of the slat proximate to the first end of the slat, said second outer elongate tape is attached along the outer edge of the slat proximate to the second end of the slat, and said second inner elongate tape is attached along the inner edge of the slat proximate to the second end of the slat.
10. A covering as in claim 8, wherein one of the first inner elongate tape and first outer elongate tapes are spaced apart from the second inner elongate tape or second outer elongate tape by a distance greater than eight inches.
11. A covering as in claim 8, further comprising a roller having a first end and a second end, a width between the first end and the second end; wherein: said roller has a central rotational axis; and said first end of said first outer elongate tape and said first end of said first inner elongate tape are coupled to said roller so that rolling of said roller about the central rotational axis thereof rolls said subassembly about said roller.
12. A covering as in claim 11, wherein the length of the first inner elongate tape between the roller and an upper most slat is longer than the length of the first outer elongate tape between the roller and the upper most slat.
13. A covering as in claim 11, wherein: said roller further comprises a door; one of said first outer elongate tape and said first inner elongate tape is coupled to said roller via said door; said subassembly is unrolled into a closed configuration and further unrolled into an expanded configuration thereby increasing the space between said first outer elongate tape from said first inner elongate tape and causing said slats to extend from being parallel to the central longitudinal axis of said elongate tape to being transverse to the central longitudinal axis of said elongate tapes; and in said expanded configuration, said door is open to extend away from the roller thereby increasing the space between said first outer elongate tape and said first inner elongate tape.
14. A covering as in claim 8, further comprising: a third outer elongate tape coupled along the outer edges of said slats, said third outer elongate tape having a first end and a second end opposite said first end, a length along a fifth central longitudinal axis extending between said first end and said second end, a lateral width substantially perpendicular to said length, and a thickness substantially perpendicular to said length and width; and a third inner elongate tape coupled along the inner edges of said slats, said second inner elongate tape having a first end and a second end opposite said first end, a length along a sixth central longitudinal axis extending between said first end and said second end of said first inner elongate tape, a lateral width substantially perpendicular to said length, and a thickness substantially perpendicular to said length and width, wherein said third inner elongate tape is located between and spaced apart from the first and second inner elongate tapes, said third outer elongate tape is located between and spaced apart from the first and second outer elongate tapes.
15. A covering as in claim 14, wherein at least one of said elongate tapes has a width different from the width of the other elongate tapes.
16. A covering as in claim 8, wherein said slats have a length in a direction transverse to said first central longitudinal axis and said second central longitudinal axis, said slat lengths being longer than said lateral widths of the greater one of said first outer elongate tape and said first inner elongate tape.
17. A covering as in claim 8, wherein said slats are coupled to said first outer elongate tape and said first inner elongate tape, such that an upper and a lower face of the slats are transverse to said central longitudinal axis of said elongate tapes when said subassembly is in an expanded configuration and said upper and lower faces of the slats are substantially parallel to said central longitudinal axis of said elongate tapes when said subassembly is in a closed configuration.
18. A covering having a custom length for an architectural opening, said covering comprising: a first outer elongate tape having a first end and a second end opposite said first end, a length along a first central longitudinal axis extending between said first end and said second end that is selected to correspond to the custom length of said covering, a lateral width substantially perpendicular to said length, and a thickness substantially perpendicular to said length and width; a first inner elongate tape disposed proximate to said outer elongate tape, said first inner elongate tape having a first end and a second end opposite said first end, a length along a second central longitudinal axis extending between said first end and said second end that is selected to correspond to the custom length of said covering, a lateral width substantially perpendicular to said length, and a thickness substantially perpendicular to said length and width; and a plurality of flexible slats having a first end and a second end, an inner longitudinal edge and an outer longitudinal edge between said first end and said second end and defining a length of the slat, and a depth between said inner longitudinal edge and said outer longitudinal edge, said slats disposed between and coupled to said first outer elongate tape and said first inner elongate tape, said slats being oriented transversely with respect to said first central longitudinal axis and said second central longitudinal axis when said covering is in an expanded configuration; wherein: said first outer elongate tape, said first inner elongate tape, and said flexible slats define a subassembly configured to be rolled up; and said slats are spaced apart and coupled to the first outer and first inner elongate tapes at any desired location along the length of the first outer and first inner elongate tape to achieve a desired spacing of said slats along the first outer and inner elongate tapes, such that at least one pair of adjacent slats are spaced apart by a non-uniform distance with respect to another pair of adjacent slats thereby providing a custom subassembly of custom length.
19. A covering as in claim 18, wherein said first outer elongate tape is attached along the outer edge of a slat proximate to the first end of the slat, said first inner elongate tape is attached along the inner edge of the slat proximate to the first end of the slat, said second outer elongate tape is attached along the outer edge of the slat proximate to the second end of the slat, and said second inner elongate tape is attached along the inner edge of the slat proximate to the second end of the slat.
20. A covering as in claim 18, wherein one of the first inner elongate tape and first outer elongate tapes are spaced apart from the second inner elongate tape or second outer elongate tape by a distance greater than eight inches.
21. A covering as in claim 18, further comprising a roller having a first end and a second end, a width between the first end and the second end; wherein: said roller has a central rotational axis; and said first end of said first outer elongate tape and said first end of said first inner elongate tape are coupled to said roller so that rolling of said roller about the central rotational axis thereof rolls said subassembly about said roller.
22. A covering as in claim 21, wherein the length of the first inner elongate tape between the roller and an uppermost slat is longer than the length of the first outer elongate tape between the roller and the uppermost slat.
23. A covering as in claim 21, wherein: said roller further comprises a door; one of said first outer elongate tape and said first inner elongate tape is coupled to said roller via said door; said subassembly is unrolled into a closed configuration and further unrolled into an expanded configuration thereby increasing the space between said first outer elongate tape from said first inner elongate tape and causing said slats to extend from being parallel to the central longitudinal axis of said elongate tape to being transverse to the central longitudinal axis of said elongate tapes; and in said expanded configuration, said door is open to extend away from the roller thereby increasing the space between said first outer elongate tape from and said first inner elongate tape.
24. A covering as in claim 18, further comprising: a third outer elongate tape coupled along the outer edges of said slats, said third outer elongate tape having a first end and a second end opposite said first end, a length along a fifth central longitudinal axis extending between said first end and said second end that is selected to correspond to the custom length of the covering, a lateral width substantially perpendicular to said length, and a thickness substantially perpendicular to said length and width; and a third inner elongate tape coupled along the inner edges of said slats, said second inner elongate tape having a first end and a second end opposite said first end, a length along a sixth central longitudinal axis extending between said first end and said second end that is selected to correspond to the custom length of the covering, a lateral width substantially perpendicular to said length, and a thickness substantially perpendicular to said length and width, wherein said third inner elongate tape is located between and spaced apart from the first and second inner elongate tapes, said third outer elongate tape is located between and spaced apart from the first and second outer elongate tapes.
25. A covering as in claim 24, wherein at least one of said elongate tapes has a width different from the width of the other elongate tapes.
26. A covering as in claim 18, wherein: said spacing between said slats is selected to cause said slats to open at different rates when changing the configuration of the covering from a closed configuration to an expanded configuration.
27. A covering as in claim 18, wherein a distance between a pair of adjacent slats along said first outer elongate tape is different than a distance between the pair of adjacent slats along said first inner elongate tape.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0088] Reference will now be made in detail to the present preferred embodiments of the disclosure, examples of which are illustrated in the accompanying figures.
[0089] The embodiments of roll-up coverings herein can be used for covering any desired architectural opening such as windows, sliding doors, French doors and the like. Ladder tapes as presented herein can be used with any desirable slat configuration to achieve a desired aesthetic appearance for a window covering. Roll-up coverings as set forth herein represent a significant improvement over existing technology. To Applicant's knowledge, no window coverings have existed before that provide all of the advantages, benefits, simplicity and aesthetic appeal of the disclosed embodiments.
[0090] For purpose of illustration and not limitation, a first embodiment of the device made in accordance with the present invention is illustrated in
[0091] The roll-up covering 10 includes a first outer elongate tape 30 that in turn has a first end 32, a second end 34, and defines a length between the first end and the second end. The first outer elongate tape 30 further defines a lateral width, a thickness and a first central longitudinal axis “X1” between the first end 32 and second end 34 of the first outer elongate tape 30, such as along a geometric center of the first outer elongate tape 30. The first end 32 of the first outer elongate tape 30 can be attached to the roller such that the first central longitudinal axis of the first outer elongate tape is oriented generally orthogonally with respect to the central rotational axis “R” of the roller 20.
[0092] The roll-up covering 10 further includes a first inner elongate tape 40 disposed proximate to the outer elongate tape 30. The first inner elongate tape 40 has a first end 42, a second end 44, and defines a length between the first end 42 and the second end 44. The first inner elongate tape 40 further defines a lateral width, a thickness and a second central longitudinal axis “X2” between the first end 42 and second end 44 of the first inner elongate tape 40. The first inner elongate tape 40 further defines a plurality of collapsible hinge segments 50 (
[0093] As further illustrated in the Figures, the roll-up covering further includes a plurality of slats 60 disposed between and coupled to the first outer elongate tape 30 and the first inner elongate tape 40. The slats 60 can be oriented transversely with respect to the first and central longitudinal axes (X1, X2). The plurality of slats 60, first outer elongate tape 30 and first inner elongate tape 40 define a subassembly 70 that is configured to be rolled up, such as around the roller 20, wherein the first inner elongate tape 40 is located radially inwardly with respect to the first outer elongate tape 30 when the subassembly is rolled up around the roller. Locating tape 40 radially inwardly from tape 30 results in tape 40 needing to have a shorter effective length than tape 30 when rolled up. The collapsible hinge segments 50 facilitate this. Each collapsible hinge segment includes a displaceable body portion 52 that is bounded by a lower hinge 54 and an upper hinge 56. As illustrated in the figures, when the subassembly 70 is rolled around the roller, the inner tape 40 buckles outwardly from the second central longitudinal axis X2, and forces the body portion 52 to be displaced and bent over the lower hinge 54 such that the inner tape effectively folds upon itself at each hinge point in order to shorten its effective length when rolled up, and permit the subassembly to roll up neatly around the roller. For purposes of clarification, not limitation, it will be appreciated that the width of the subassembly corresponds to the length of the slats, and generally corresponds to the substantially horizontal width of the architectural opening to be covered by the subassembly.
[0094] In accordance with a further aspect, the subassembly 70 can be configured to reside in a collapsed configuration (
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[0096] In accordance with a further aspect, as illustrated in
[0097] While a stiffener 80 is generally depicted herein as including a crowned slat material, the stiffener can be located along some or all of the expanse of the slat. For example,
[0098] As will be appreciated, the cross section of the stiffener 80 is generally vertically oriented, and provides a substantial sectional modulus and rigidity to the slats 60. As illustrated, the stiffeners can be substantially planar (e.g., flat, crowned, creased, and the like) and lay in substantially the same plane as one of the first central longitudinal axis Xi of the first outer elongate tape 30 and the second central longitudinal axis X2 of the first inner elongate tape. The at least one stiffener 80 can further define a width perpendicular to the length, and a thickness perpendicular to the width and the length, as clearly evident from the Figures. The stiffener 80 can have a curved cross section in a plane perpendicular to the central lateral axis (e.g. be “crowned”) such that a first curved planar face of the at least one elongate stiffener can be convex and a second, opposite curved planar face of the at least one elongate stiffener can be concave. The concave face of the at least one stiffener preferably faces the roller 20 when the subassembly 70 is rolled up around the roller. The concave face of the stiffener 80 can have a radius of curvature “r” that substantially matches a radius of curvature of the roller 20. As illustrated, the at least one stiffener 80 has a thickness that is substantially smaller than its width.
[0099] As illustrated, each of the slats 60 includes stiffeners along each longitudinal edge, and the concave faces of the stiffeners face the same way and are configured to face and engage with a curved surface defined by the roller 20 when the subassembly 70 is retracted around the roller 20.
[0100] As illustrated in
[0101] In accordance with a further aspect, at least one of the slats can include at least one transverse stiffener 90 attached to the at least one slat (
[0102] As depicted in the figures, the transverse stiffener is further positioned between the longitudinal stiffeners along the side edges of the top slat 60, thus ensuring that the top slat 60 can maintain its shape during and after deployment. When the transverse stiffener 90 is disposed on an upper slat in the subassembly, the at least one transverse stiffener is thus adapted to maintain the upper slat in a generally open condition, and causes the first outer elongate tape 30 to be separated from the first inner elongate tape 40. If desired, and as presented in the Figures, the transverse stiffener 90 can be disposed across the slat 60 between the first outer elongate tape 30 and the first inner elongate tape 40 to act as a strut to separate the tapes 30, 40. Moreover the transverse stiffener 90 can be crowned similar to the stiffeners 80 for enhanced sectional modulus and column strength. Preferably, and as illustrated, the transverse stiffener 90 is a crowned member that can buckle or otherwise collapse and roll-up around the roller when the subassembly is retracted around the roller.
[0103] As illustrated in the Figures, the first inner elongate tape and first outer elongate tape are aligned behind each other such that they roll on top of each other when the subassembly 70 is retracted around the roller 20. In an alternative embodiment (not shown) the first inner elongate tape 40 and first outer elongate tape 30 can be laterally displaced from each other along the length of the slats such that they are not behind each other, and do not roll on top of each other when the subassembly is retracted around the roller. In accordance with a further example, the first inner elongate tape and first outer elongate tape can have different lateral widths (not shown), such as from about 5 mm to about 100 mm in increments of 1 mm. Furthermore, a different number of tapes can be provided along the outer edges of the slats as compared to the inner edges. For example, two outer tapes can be provided along the outer edges of the subassembly, and a single inner tape can be provided along the center of the inner edges of the subassembly 70. Alternatively, more tapes can be provided along the inner edges of the subassembly, and fewer tapes can be provided along the outer edges of the subassembly.
[0104] In accordance with one embodiment, and as illustrated in
[0105] In accordance with another embodiment, and as illustrated in
[0106] As further illustrated in
[0107] As further illustrated in the Figures, the roll-up covering can further include a weight 95 proximate to the second ends of the first, second, and/or third inner elongate tapes 34, 44, 134, 144, 234, 244. The weight is preferably configured to maintain tension on the first inner elongate tape. The weight can be of any shape, but for purposes of simplicity it can be a weighted bar that spans the width of the roll-up covering.
[0108] In accordance with still further aspects, each of the aforementioned plurality of collapsible hinge segments 50, 150, 250 can be disposed proximate to a slat 60 in the subassembly 70. In some implementations, each hinge segment 50, 250, 350 can be defined by a plurality of spaced apart transverse crease lines 54, 56, 154, 156, 254, 256 defined in the applicable tape 40, 140, 240 inner elongate tape. In some implementations, the hinge segment(s) can fold downward onto an exterior face 40b, 140b, 240b of the inner elongate tape(s) when the subassembly 70 is rolled onto the roller. In some embodiments, a lower crease line 54, 154, 254 defining the hinge segment can be disposed proximate to an inner transverse edge 64 of one or more of the slats 60. If desired, the lower crease line(s) can be disposed immediately above a region where the first inner elongate tape is attached to the transverse edge of the slat.
[0109] In accordance with a further aspect, the slats are preferably formed from a flexible fabric material. The stiffeners 80, 90 can be formed, for example, from at least one of a rigid plastic material, a metallic material, such as aluminum, titanium, brass or steel, ceramic, rigid foam, or the like. Alternatively, the stiffeners can be formed and shaped like wires.
[0110] The tapes 30, 40, 130, 140, 230, 240 are preferably made from a flexible material. If desired, the crease lines 54, 56, 154, 156, 254, 256 can be crush formed into the flexible material. For example, the flexible material can be selected from the group including films and textiles. If desired, the textile can be selected from the group consisting of knits, wovens and non-wovens. The flexible material used for the tapes 30, 40, 130, 140, 230, 240 preferably have a thickness between about 1-30 mils, 1.5-25 mils, 2-25 mils, 3-20 mils, 4-18 mils, 6-16 mils, 8-14 mils, and about 10-12 mils. It will be appreciated however that crush formation is not required, and the material of the tapes can be sufficiently flexible to permit the hinge segments to be formed each time the covering is rolled up. Specifically, the inner elongate tape will collapse upon itself as the edge of the slat including the stiffening member 80 approaches the roller, by virtue of the fact that the hinge is being “squeezed” into shape as illustrated, for example, in
[0111] Hinge formation during roll up can be facilitated by making the inner elongate tape (e.g., 40) between subsequent slats slightly longer than the outer elongate tape (e.g., 30) between the same subsequent slats. Specifically, having a comparatively longer inner tape segment makes that tape segment longer than the outer tape, providing additional material to encourage the hinge to form and collapse during roll-up of the roll-up covering 10. For example, the inner tape segment between adjacent slats can be about 0.5%, about 1.0%, about 1.5%, about 2.0%, about 2.5%, about 3.0%, about 3.5%, about 4.0%, about 4.5%, about 5.0%, about 5.5%, about 6.0%, about 6.5%, about 7.0%, about 7.5%, about 8.0%, about 8.5%, about 9.0%, about 9.5%, or about 10.0% longer (or greater than 10% in any desired increment of about 0.5% up to about 25%) than its corresponding outer tape segment. It will be further appreciated that the distance between a first pair of slats along the inner and outer tapes can be different than the distance between a second pair of slats along the inner and outer tapes. For example, the length of the inner tape(s) can be a first percentage longer than the outer tape(s) between a first pair of slats, and the length of the inner tape(s) can be a second percentage longer than the outer tape(s) between a second pair of slats. Moreover, the length of the inner tape(s) can be a third percentage longer than the outer tape(s) between a third pair of slats. Accordingly, completely custom spacing of the slats along the inner and outer tapes can be achieved, as well as custom widths to fit a desired opening.
[0112] In some embodiments, the tapes 30, 40, 130, 140, 230, 240 and slats 60 can be made from a woven material such as a Roc-Lon® blackout drapery liner material, manufactured by Rockland Industries, Inc. (1601 Edison Hwy, Baltimore, Md. 21213, (410) 522-2505). In some implementations, the stiffeners 80, 90 can be polymeric or aluminum crowned blind slats that are about 0.008 inches thick and 16 mm wide. In alternative embodiments, the width of the stiffeners 80, 90 can vary from about 3/16 of an inch to about ⅝ inch or up to about one inch. A larger stiffener width can be appropriate, particularly for slats of larger depth (e.g., 4, 4.5, 5, 5.5, or 6 inches).
[0113] In accordance with further aspects of the disclosure, subsequent slats 60 can be separated by a substantially uniform distance along the first outer elongate tape 30 and the first inner elongate tape 40. If desired, such a distance can be a standard distance (e.g., 60 mm, 72 mm), or the spacing can be customized to any desired length, as subsequent slats can be overlapped to any desired extent, such as about 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50% or any increment therebetween of 1%. Thus, a custom roll-up covering 10 may be provided wherein the spacing between adjacent slats is determined by taking the dimensions of the architectural opening or structure the covering is intended to be installed within or on (e.g., the total height of the sub assembly) and dividing such total custom height of the subassembly by a number of desired slats. Thus, it is possible to provide a custom subassembly of custom height with a custom, uniform distance between the slats, such that the subassembly has a slat or other feature (e.g., a weighted bar, a bottom rail, a bottom weight) at the second end of the elongate tapes and such bottom-most slat or other feature (e.g., a weighted bar, a bottom rail, a bottom weight) is separated from the next adjacent slat by the same distance separating other adjacent slats. In other words, a roll-up covering may be formed with slats that are uniformly spaced across the total length (also referred to herein as height) of the roll-up covering or subassembly, in contrast with other types of window coverings with horizontal elements that are spaced apart at predetermined distances and therefore cannot always be sized so that the horizontal element is spaced the same distance as the slat above it as the distance and spacing of other adjacent slats. In other types of window coverings the spacing between adjacent slats is uniform, predetermined, and fixed (such as because spacing is dependent on other elements of the covering, such as support elements for the slats), and the height is selected without changing the spacing of the horizontal elements, rather than as in embodiments of the present covering and subassembly where the height is selected first and the spacing of the horizontal elements is changed based on the total height of the covering or subassembly. And, in contrast with other types of slatted shades which have predetermined spacings between the slats (e.g., venetian blinds with the spacing of adjacent slats dictated by the rungs of the ladder tapes supporting the slats), the slats 60 of the disclosed roll-up coverings may be coupled to the first outer elongate 30 and the first inner elongate tape 40 at any desired location along their length such that the spacing between the slat 60 is fully customizable, and may be varied according to the desired custom height of the roll-up covering. It will be appreciated that the length of a customizable roll-up covering formed in accordance with the above may be set by the lengths of the inner elongate tape and the outer elongate tape (or any other support element to be used to support the slats), and coupling the slats to such support element or elements. The spacing of the slats along the support elements may be determined such as by the width of the slats (the dimension substantially transverse to the width of the roll-up covering and the length of the slats along the width of the roll-up covering), and/or the desired spacing between slats such as when the roll-up covering is in a closed configuration so that the slats are close enough to one another to shade against light passing through the architectural opening to be covered by the roll-up covering. The overall spacing between the slats may be uniform or non-uniform, as desired, but, is customizable, such as based on the overall final custom length of the roll-up covering. The number of slats preferably is selected to provide sufficient slats along the length of the roll-up shade (determined, e.g., by the length of the support elements) so that the slats will provide the desired shading effect (e.g., light blockage) when the roll-up covering is in the closed configuration.
[0114] In accordance with a further aspect, and as illustrated in
[0115]
[0116] In another embodiment of the present disclosure, the first connector 1201 has at least one metallic or magnetic contact surface, i.e., 1201A or 1201C, which is attracted to at least one metallic or magnetic contact surface of the second connector 1202. In the preferred embodiment of the present disclosure, the magnetic attraction between the at least one metallic or magnetic contact surface, i.e., 1201A or 1201C, of the first connector 1201 and the at least one metallic or magnetic contact surface of the second connector 1202 maintains the first inner elongate tape 40 and the first outer elongate tape 30 collapsed together. In another embodiment of the present disclosure, the first and second connectors 1201 and 1202 have sufficient magnetic forces attracting one and another such that moving one of the pair of magnetic connectors 1201 and 1202 can cause coordinated move of the other one of the pair of magnetic connectors 1201 and 1202. It will be appreciated that the illustrated magnets are permanent magnets. Any suitable permanent magnets can be used, such as those including rare earth elements and the like. If desired, one of the magnets can be replaced with a piece of steel, preferably one that has been plated or lightly coated with a corrosion resistant layer.
[0117] In accordance with an exemplary embodiment, the coordinated upward movement of the first and second connectors 1201 and 1202 can cause the side edges 68 of the plurality of slats 60 to collapse against the first inner elongate tape 40 and first outer elongate tape 30, thus causing the plurality of slats 60 to be in a closed position. The downward movement of the first and second connectors 1201 and 1202 can cause the side edges 68 of the plurality of slats 60 to separate from the first inner elongate tape 40 and first outer elongate tape 30, thus causing the plurality of slats 60 to be in an open position. In the illustrated embodiment, the first connector 1201 can be movable along the second central longitudinal axis X2, and second connector 1202 can be movable along the first central longitudinal axis X1. In another embodiment of the present disclosure, the pair of magnetic connectors 1201 and 1202 can be removable from the first outer elongate tape 30 and the first inner elongate tape 40. Selective placement of the magnets can provide for any desired combination of privacy (below the magnets) and shading (above the magnets). It will be further appreciated that any of the disclosed roll-up coverings can have slats that extend outwardly beyond the tapes that have freely floating ends. For example, the embodiments of
[0118] It will be further appreciated that some or all of the pairs of elongate tapes can be provided with pairs of magnets to selectively hold the tapes together. Thus, a roll-up covering with two pairs of tapes would have four magnets, a covering with three pairs of tapes would have six magnets, and so on. It will be further appreciated that a clip or other suitable sliding fastener can be positioned over the tapes rather than magnets (or a magnet and opposing steel disc) if the tapes are at the edge of the roll-up covering.
[0119] In accordance with a further embodiment of the present disclosure, for purposes of illustration, a second pair of magnetic connectors can be disposed opposite of one another such that a third connector 1203 of the second pair of magnetic connectors 1203 and 1204 can be disposed and movable on an outer face of the second inner elongate tape 140 and a second connector 1204 of the second pair of magnetic connectors 1203 and 1204 can be disposed and movable on an outer face of the second outer elongate tape 130 in response to and coordinated with the movement of the third connector 1203. In an exemplary embodiment of the present disclosure, the third connector 1203 and the fourth connector 1204 are magnetic discs of the same dimension, each with a circular surface, e.g., 1203A, corresponding to another circular surface, e.g., 1203C, connected by a transverse circular rim surface 1203B. In a preferred embodiment of the present disclosure, circular surfaces 1203A and 1203C of the third connector 1203 and fourth connector 1204 can be of the same radius dimension, e.g., 1203R. In another embodiment of the present disclosure, the third connector 1203 has at least one metallic or magnetic contact surface, i.e., 1203A or 1203C, which is attracted to at least one metallic or magnetic contact surface of the fourth connector 1204. In the preferred embodiment of the present disclosure, the magnetic attraction between the at least one metallic or magnetic contact surface, i.e., 1203A or 1203C, of the third connector 1203 and the at least one metallic or magnetic contact surface of the fourth connector 1204 maintains the third connector 1203 and the fourth connector 1204 collapsed together. In another embodiment of the present disclosure, the third and fourth connectors 1203 and 1204 have sufficient magnetic forces attracting one and another such that moving one of the pair of magnetic connectors 1203 and 1204 can cause coordinated move of the other one of the pair of magnetic connectors 1203 and 1204.
[0120] In accordance with an exemplary embodiment, the coordinated upward movement of the third and fourth connectors 1203 and 1204 can cause the side edges 68 of the plurality of slats 60 to collapse against the second inner elongate tape 140 and second outer elongate tape 130, thus causing the plurality of slats 60 to be in a closed position. The downward movement of the third and fourth connectors 1203 and 1204 can cause the side edges 68 of the plurality of slats 60 to separate from the second inner elongate tape 140 and second outer elongate tape 130, thus causing the plurality of slats 60 to be in an open position. In the illustrated embodiment, the third connector 1203 can be movable along the fourth central longitudinal axis X.sub.4, and fourth connector 1204 can be movable along the third central longitudinal axis X.sub.3. In another embodiment of the present disclosure, the pair of magnetic connectors 1203 and 1204 can be removable from the second outer elongate tape 130 and the second inner elongate tape 140.
[0121]
[0122] In accordance with another embodiment, door 1300 can be operable to be opened by detaching or separating from the roller 20 on the outer end 1302 along the width of door 1300 and remain attached to the roller at the inner end 1301 via latch element 1305. The door 1300 can be further operable to be closed by collapsing and rolling the outer end 1302 of the door 1300 toward and around the roller 20 along the width of the door 1300.
[0123] In a further embodiment of the present disclosure, as shown in
[0124] In accordance with another embodiment of the present disclosure, as illustrated in
[0125] As illustrated in details in
[0126] In a further embodiment, as illustrated in
[0127]
[0128] As further illustrated in
[0129] In an illustrated embodiment of the present disclosure, shown in
[0130] In a further illustrated embodiment of the present disclosure, as show in
[0131] In further embodiments, it will be appreciated that the disclosed coverings can be oriented in any desired manner with respect to the architectural opening that it is covering. For example, in some implementations, it can be desirable for the outer face of the inner elongate tape(s) to face the architectural opening when the covering is unrolled from the roller (e.g., window or door). In other implementations, the outer face of the outer elongate tape(s) can face the architectural opening.
[0132] For purposes of illustration, and not limitation,
[0133] The disclosure further provides a roll-up covering material configured to be rolled up around a roller of a roll-up covering for an architectural opening, as it will be appreciated that the subassembly that may attach to the roller of the embodiment of
[0134] In any implementation, if desired, the roll-up covering material can be provided in a form wherein the at least two of the tapes are of different widths. For example, as illustrated in the embodiment of
[0135] The disclosure also provides a flexible slat material for forming a roll-up covering for an architectural opening. The slat material includes an elongate flexible planar body having a first end and a second end joined by a plurality of longitudinal edges, wherein at least one of the longitudinal edges is a stiffened edge that is stiffened along the length of the slat material along a first direction orthogonal to the stiffened edge, and further wherein the stiffened edge is substantially less stiff along a second direction orthogonal to the stiffened edge.
[0136] For purposes of illustration, and not limitation, a simplified schematic of a method and system for making rolls of slat material is presented in
[0137] In some implementations, the stiffeners or stiffening strips 2124, 2126 can be continuously attached to the elongate flexible planar body 2122 substantially along its entire length. In other implementations, the stiffener material 2124, 2126 can be continuously attached to the elongate flexible planar body 2122 along its entire length. In some implementations, the stiffener material 2124, 2126 can be intermittently attached to the elongate flexible planar body 2122 substantially along its entire length. In still other implementations, the stiffener material 2124, 2126 can be intermittently attached to the elongate flexible planar body 2122 along its entire length.
[0138] In some implementations, the generally planar stiffener(s) can include a crown along its length, such as by using aluminum or plastic slat material, as described herein. The crowns of each of the generally planar stiffeners can be oriented in the same (or opposite directions) when the elongate flexible planar body is laid flat on a flat surface, as illustrated in
[0139] The disclosure still further provides a roll-up covering material for an architectural opening including a plurality of slats made from the flexible slat materials disclosed herein, overlapped and joined along longitudinal edges of the slats.
[0140] For purposes of illustration, and not limitation, as embodied herein, an exemplary roll-up covering made by stacking slat material is presented in
[0141] If desired, adjacent slat panel portions of the embodiment of
[0142]
[0143] The disclosure still further provides a method of forming a roll-up covering material configured to be rolled up around a roller of a roll-up covering for an architectural opening. In accordance with at least one aspect of the method, at least one of and preferably both the length and width of the covering are readily customizable. The length of the covering preferably is readily controllable or customizable by selecting the desired number of slats used to form the covering. The width of the covering preferably is readily controllable or customizable by selecting the desired slat length to match the desired shade width. For instance, the slat may be cut from a continuous roll of slat material to any desired length which is to extend along the width of the covering. The shade length is further customizable because the slat spacing preferably may be selected as desired and need not be predetermined (such as by ladders or any other pre-existing shade elements). For instance, the slats may be placed at any desired locations along the tapes (or other support elements) to achieve the desired shade length and slat spacing.
[0144] The disclosure additionally provides a method for assembling a custom-length and optionally a custom width covering for an architectural opening. The method includes the step of selecting a desired custom length (also referred to as height) of the covering. The method may also include the step of providing a first outer elongate tape having a first end and a second end opposite the first end, a length along a first central longitudinal axis extending between the first end and the second end that is selected to correspond to the selected custom length of the covering, a lateral width substantially perpendicular to the length of the first outer elongate tape, and a thickness substantially perpendicular to the length and width of the first outer elongate tape. The method may further include providing a first inner elongate tape having a first end and a second end opposite the first end, a length along a second central longitudinal axis extending between the first end and the second end that is selected to correspond to the selected custom length of the covering, a lateral width substantially perpendicular to the length of the first inner elongate tape, and a thickness substantially perpendicular to the length and width of the first inner elongate tape. The method of assembly may further include the step of selecting a desired custom width for the covering which may include the step of providing a plurality of flexible slats having a first end and a second end, an inner longitudinal edge and an outer longitudinal edge between the first end and the second end and defining a length of the slat corresponding to and preferably substantially the same size as the custom width of the covering. The method of assembly may further include the step of providing a slat having a depth between its inner longitudinal edge and the outer longitudinal edge. The method may include the step of coupling the slats between and preferably transverse to the first outer elongate tape and the first inner elongate tape, the slats preferably having an upper face coupled to the first inner elongate tape and a lower face coupled to the first outer elongate tape. The slats may be coupled to the elongate tapes by bonding and may be fed into a machine to bond the slats at any desired custom position along the length of the elongate tapes.
[0145] The method of assembly preferably results in the first outer elongate tape, the first inner elongate tape, and the slats joined and assembled to define a subassembly configured to be rolled up, where the slats are coupled to the first outer elongate tape and the first inner elongate tape at any desired location along the lengths of the first outer elongate tape and the first inner elongate tape such that the plurality of flexible slats are spaced apart to achieve a desired spacing of the slats along the elongate inner and outer tapes, thereby providing a custom subassembly of custom length, and/or custom width such that the custom subassembly is configured to fit any desired architectural opening and preferably provide a desired shading effect. The method can also include the step of spacing the slats a custom uniform distance apart from adjacent slats along the length of the first outer and first inner elongate tapes. Preferably the custom uniform distance is determined by at least one of the width of the slats, a desired number of slats, and a desired spacing between the slats. The method may also include selecting a desired custom width of the covering, wherein the length of the slats is determined by the selected custom width of the covering. Alternatively, instead of including the step of uniformly spacing the slats, the method may include the step of spacing at least one slat a custom non-uniform distance apart from at least one adjacent slat.
[0146] For purposes of illustration, and not limitation, as embodied herein,
[0147] The frame and other supporting structure of the machine 2600 are not specifically illustrated to provide more clarity as to the interrelation of the components to describe how the system works. As will be appreciated, a plurality of rolls of starting materials, including continuous rolls of elongate tape material 2602, 2604, 2608, 2610 are provided, wherein rolls 2602, and 2608 provide outer elongate tapes 40, 140 respectively, while rolls 2604, and 2610 provide inner elongate tapes 30, 130 respectively. Flexible slat material with stiffener(s) along the edge(s) is provided from roll 2130, which in turn is preferably made using a machine and method as described with reference to
[0148] Motor(s) 2614 are operatively connected to one or more controllers 2650, which can include a central computer system and one or more programmable logic controllers (not shown) for sequentially advancing tape material and slat material. The inner and outer elongate tapes are kept sufficiently separated to permit slat material to be advanced between them by the system. After the slat material is inserted and cut to length by the cutting station 2620, it is advanced by a push plate (not shown) in synchronization with the elongate tapes through nip rollers to compress the components of the subassembly with adhesive to form an integral unit.
[0149] As such, a plurality of pre-programmed roll-up coverings can be made of custom width and spacing between slats which can be separated from each other during manufacture by cutting the tapes. Separation can also be accomplished later.
[0150] Gluing and cutting station 262o is provided to deposit predetermined amounts of adhesive onto the top and bottom of the slat material as it is being advanced between the inner and outer tapes. As soon as the slat material has been metered out to the correct length, it is cut by station 262o, and the inner and outer elongate tapes are attached to the slat material by the adhesive, typically a hot melt adhesive. The outer elongate tape(s) are preferably each attached to each slat at one location near the stiffener at an edge of the slat. As each slat is installed, the elongate tapes 30, 130, 40, 140 are advanced to accept the next length of slat, which is adhered and pressed into adhesion with the elongate tapes. Once the subassembly has been formed, the elongate tapes are advanced and cut at cutting station 2630 to remove the subassembly from the machine. At this point, the elongate tapes can optionally be attached to a roller, and the roll-up covering can be completed. It will be appreciated that the embodiment 2600 and the order of the process can be modified in many ways to achieve the same or slightly different functionality.
[0151] It will be appreciated that the controller 2650 can be programmed to utilize slat material of any desired length or width, and to provide any desired placement of the slats along the elongate tapes 30, 130, 40, 140 to provide for a roll-up covering of any desired slat length, or slat spacing. It will be further appreciated that the inner elongate tapes 30, 130 can be made longer than the outer elongate tapes on the subassembly between at least one pair of adjacent slats by advancing more tape material using the motorized feed rollers drawing material from rolls 2604, 2610 than from rolls 2602, 2608. Spacing between subsequent slats can be varied along the subassembly, and can be configured to make some slats open before others, as discussed elsewhere herein. It will be further appreciated that system 2600 can be provided with feed rolls of slat material of different widths and material types.
[0152] Moreover, using the system of
[0153] Similarly, such a roll-up covering can be made any desired custom height, such as a height between one foot and fifty feet, in any increment, for example of about one tenth of an inch. Moreover, the placement of the elongate tapes can be any desired suitable location along the front or back of the slats 60, as the case may be. For instance, the total height of the covering may be selected based on the dimensions of the architectural opening to be covered by the window covering, and the spacing of the slats may be calculated to permit the desired spacing between the slats to achieve the desired appearance, such as by assuring that the bottom-most slat or feature of the subassembly (e.g., a weighted bar, a bottom rail, a bottom bar) is at the bottom of the covering and spaced a distance from the slat above that is substantially the same distance that spaces apart other adjacent slats. In contrast with other window coverings that have preset spacings of their horizontal elements such that selection of that window covering and sizing it to a total height based on the architectural opening to be covered does not always result in the horizontal element being at the bottom of the window covering and spaced the same distance from its adjacent slat as the distance separating other adjacent horizontal slats (e.g., elements) in that window covering. The front and back elongate tapes can be aligned, or be out of mutual alignment. The spacing between tapes across the length of the slats can be programmed into the system 2600, and the lateral location of rolls of elongate tape material can be adjusted to custom spacing. Moreover, it will be appreciated that system 2600 can produce custom width roll-up coverings with minimal scrap material.
[0154] The devices and methods of the present disclosure, as described above and shown in the drawings, provide for roll-up window coverings and ladder tapes with superior attributes vis-à-vis the prior art. It will be apparent to those skilled in the art that various modifications and variations can be made in the devices and methods of the present disclosure without departing from the spirit or scope of the disclosure. Thus, it is intended that the present disclosure include modifications and variations that are within the scope of the subject disclosure and equivalents.