GEAR-DOUBLE RING-HYDRAULIC HYBRID TRANSMISSION DEVICE
20220042587 · 2022-02-10
Assignee
Inventors
- Zhen ZHU (Zhenjiang, CN)
- Xiang TIAN (Zhenjiang, CN)
- Yingfeng CAI (Zhenjiang, CN)
- Long CHEN (Zhenjiang, CN)
- Changgao XIA (Zhenjiang, CN)
- Juncheng WANG (Zhenjiang, CN)
- Jiangyi HAN (Zhenjiang, CN)
- Jianguo Zhu (Zhenjiang, CN)
- Rong ZOU (Zhenjiang, CN)
- Lingxin ZENG (Zhenjiang, CN)
Cpc classification
F16H2200/201
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2037/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2037/0886
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/54
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A gear-double ring-hydraulic hybrid transmission device includes an input mechanism, a double ring series transmission mechanism, a hydraulic transmission mechanism, an output member, a front planetary gear mechanism, a middle planetary gear mechanism, a rear planetary gear mechanism, a clutch assembly, and a brake assembly. An output of the double ring series transmission mechanism is connected to the middle planetary gear mechanism. The clutch assembly connects the input mechanism to the double ring series transmission mechanism, the hydraulic transmission mechanism, and the front planetary gear mechanism, connects an output of the hydraulic transmission mechanism to the middle planetary gear mechanism, and connects an output of the rear planetary gear mechanism to the output member. The clutch assembly and the brake assembly provide a continuous transmission ratio between the input mechanism and the output member.
Claims
1. A gear-double ring-hydraulic hybrid transmission device, comprising an input mechanism, a double ring series transmission mechanism, a hydraulic transmission mechanism, an output member, a front planetary gear mechanism, a middle planetary gear mechanism, a rear planetary gear mechanism, a clutch assembly, and a brake assembly, wherein the front planetary gear mechanism, the middle planetary gear mechanism, and the rear planetary gear mechanism are connected in series, an output of the double ring series transmission mechanism is connected to the middle planetary gear mechanism, and the clutch assembly connects the input mechanism to the double ring series transmission mechanism, the hydraulic transmission mechanism, and the front planetary gear mechanism, the clutch assembly connects an output of the hydraulic transmission mechanism to the middle planetary gear mechanism, and the clutch assembly connects an output of the rear planetary gear mechanism to the output member; and the clutch assembly and the brake assembly are configured for providing a continuous transmission ratio between the input mechanism and the output member.
2. The gear-double ring-hydraulic hybrid transmission device according to claim 1, wherein transmission modes comprising gear single-flow transmission, double ring single-flow transmission, hydraulic single-flow transmission, gear-double ring hybrid transmission, gear-hydraulic hybrid transmission, and double ring-hydraulic hybrid transmission are provided between the input mechanism and the output member by adjusting a displacement ratio of the hydraulic transmission mechanism, adjusting a transmission ratio of the double ring series transmission mechanism, and selectively controlling an engagement of the clutch assembly and the brake assembly.
3. The gear-double ring-hydraulic hybrid transmission device according to claim 2, wherein a planet carrier of the front planetary gear mechanism is connected to a planet carrier of the middle planetary gear mechanism, and a sun gear of the front planetary gear mechanism is connected to the output of the double ring series transmission mechanism; the planet carrier of the middle planetary gear mechanism is connected to a sun gear of the rear planetary gear mechanism, and a ring gear of the rear planetary gear mechanism is connected to the output member; the clutch assembly comprises a first clutch, a sixth clutch, and a seventh clutch, wherein the first clutch is used for selectively connecting the input mechanism to a ring gear of the front planetary gear mechanism to implement a first synchronous rotation; the sixth clutch is used for selectively connecting a ring gear of the middle planetary gear mechanism to the sun gear of the front planetary gear mechanism to implement a second synchronous rotation; the seventh clutch is used for selectively connecting the sun gear of the rear planetary gear mechanism to a planet carrier of the rear planetary gear mechanism to achieve implement a third synchronous rotation; the brake assembly comprises a second brake and a third brake, wherein the second brake is used for selectively connecting the ring gear of the middle planetary gear mechanism to a first fixed member; and the third brake is used for selectively connecting the planet carrier of the rear planetary gear mechanism to a second fixed member; forward gear single-flow transmission is provided between the input mechanism and the output member by engaging the first clutch, the sixth clutch, the seventh clutch, and the second brake; and reverse gear single-flow transmission is provided between the input mechanism and the output member by engaging the first clutch, the sixth clutch, the second brake, and the third brake.
4. The gear-double ring-hydraulic hybrid transmission device according to claim 3, wherein the clutch assembly further comprises a second clutch and a third clutch, wherein the second clutch and the third clutch are together used for selectively connecting the input mechanism to an input end of the double ring series transmission mechanism to implement a fourth synchronous rotation; the brake assembly further comprises a first brake, wherein the first brake is used for selectively connecting the ring gear of the front planetary gear mechanism to a third fixed member; forward double ring single-flow transmission is provided between the input mechanism and the output member by adjusting the transmission ratio of the double ring series transmission mechanism and engaging the second clutch, the third clutch, the seventh clutch, and the first brake; reverse double ring single-flow transmission is provided between the input mechanism and the output member by adjusting the transmission ratio of the double ring series transmission mechanism and engaging the second clutch, the third clutch, the first brake, and the third brake.
5. The gear-double ring-hydraulic hybrid transmission device according to claim 4, wherein the clutch assembly further comprises a fourth clutch and a fifth clutch, wherein the second clutch and the fourth clutch are together used for selectively connecting the input mechanism to an input end of the hydraulic transmission mechanism to implement a fifth synchronous rotation; and the fifth clutch is used for selectively connecting an output end of the hydraulic transmission mechanism to a sun gear of the middle planetary gear mechanism to implement a sixth synchronous rotation; forward hydraulic single-flow transmission is provided between the input mechanism and the output member by adjusting the displacement ratio of the hydraulic transmission mechanism and engaging the second clutch, the fourth clutch, the fifth clutch, the sixth clutch, the seventh clutch, and the second brake; and reverse hydraulic single-flow transmission is provided between the input mechanism and the output member by adjusting the displacement ratio of the hydraulic transmission mechanism and engaging the second clutch, the fourth clutch, the fifth clutch, the sixth clutch, the second brake, and the third brake.
6. The gear-double ring-hydraulic hybrid transmission device according to claim 4, wherein forward gear-double ring hybrid transmission is provided between the input mechanism and the output member by adjusting the transmission ratio of the double ring series transmission mechanism and engaging the first clutch, the second clutch, the third clutch, and the seventh clutch; and reverse gear-double ring hybrid transmission is provided between the input mechanism and the output member by adjusting the transmission ratio of the double ring series transmission mechanism and engaging the first clutch, the second clutch, the third clutch, and the third brake.
7. The gear-double ring-hydraulic hybrid transmission device according to claim 5, wherein forward gear-hydraulic hybrid transmission is provided between the input mechanism and the output member by adjusting the displacement ratio of the hydraulic transmission mechanism and engaging the first clutch, the second clutch, the fourth clutch, the fifth clutch, the sixth clutch, and the seventh clutch; and reverse gear-hydraulic hybrid transmission is provided between the input mechanism and the output member by adjusting the displacement ratio of the hydraulic transmission mechanism and engaging the first clutch, the second clutch, the fourth clutch, the fifth clutch, the sixth clutch, and the third brake.
8. The gear-double ring-hydraulic hybrid transmission device according to claim 5, wherein forward double ring-hydraulic hybrid transmission is provided between the input mechanism and the output member by adjusting the displacement ratio of the hydraulic transmission mechanism, adjusting the transmission ratio of the double ring series transmission mechanism, and engaging the second clutch, the third clutch, the fourth clutch, the fifth clutch, the sixth clutch, and the seventh clutch; and reverse double ring-hydraulic hybrid transmission is provided between the input mechanism and the output member by adjusting the displacement ratio of the hydraulic transmission mechanism, adjusting the transmission ratio of the double ring series transmission mechanism, and engaging the second clutch, the third clutch, the fourth clutch, the fifth clutch, the sixth clutch, and the third brake.
9. The gear-double ring-hydraulic hybrid transmission device according to claim 2, wherein the hydraulic single-flow transmission is configured for being synchronously switched to any one of the gear single-flow transmission, the double ring single-flow transmission, gear-double ring dual-flow transmission, and gear-hydraulic dual-flow transmission; and the hydraulic single-flow transmission is configured for being switched to double ring-hydraulic dual-flow transmission at any point.
10. The gear-double ring-hydraulic hybrid transmission device according to claim 2, wherein the double ring single-flow transmission is configured for being synchronously switched to-the gear-hydraulic dual-flow transmission, and the double ring single-flow transmission is configured for being switched to gear-double ring dual-flow transmission at any point; and the gear-double ring dual-flow transmission, the gear-hydraulic dual-flow transmission, and double ring-hydraulic dual-flow transmission are configured for being synchronously switched to one another.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043] In the drawings:
[0044] 1. input mechanism; 11. main clutch L.sub.0; 12. input shaft; 13. clutch L.sub.1; 14. input mechanism gear pair; 15. front shaft; 16. clutch L.sub.2; 2. double ring series transmission mechanism; 21. double ring series transmission mechanism gear pair; 22. clutch L.sub.3; 23. front ring transmission mechanism; 24. rear ring transmission mechanism; 25. double ring series transmission mechanism output gear pair; 3. jackshaft; 4. hydraulic transmission mechanism; 41. hydraulic transmission mechanism input gear pair; 42. clutch L.sub.4; 43. pump shaft; 44. variable displacement pump; 45. quantitative motor; 46. motor shaft; 47. hydraulic transmission mechanism output gear pair; 48. clutch L.sub.5; 5. output shaft; 6. front planetary gear mechanism; 61. brake B.sub.1; 62. front planetary gear mechanism ring gear; 63. front planetary gear mechanism planet carrier; 64. front planetary gear mechanism sun gear; 7. middle planetary gear mechanism; 71. brake B.sub.2; 72. clutch L.sub.6; 73. middle planetary gear mechanism ring gear; 74. middle planetary gear mechanism planet carrier; 75. middle planetary gear mechanism sun gear; 8. rear planetary gear mechanism; 81. rear planetary gear mechanism sun gear; 82. rear planetary gear mechanism planet carrier; 83. rear planetary gear mechanism ring gear; 84. brake B.sub.3; 85. clutch L.sub.7,
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0045] The present invention is further described below with reference to the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited thereto.
[0046] As shown in
[0047] The input mechanism 1 includes a main clutch L.sub.0 11, an input shaft 12, a clutch L.sub.1 13, an input mechanism gear pair 14, a front shaft 15, and a clutch L.sub.2 16. A power source is connected to the input shaft 12 through the main clutch L.sub.0 11, the input shaft 12 is connected to a front planetary gear mechanism ring gear 62 through the clutch L.sub.1 16, and the input shaft 12 is connected to the front shaft 15 through the input mechanism gear pair 14. The power source is transmitted through the main clutch L.sub.0 11 to the input shaft 12 and is then split. One branch of the power is transmitted through the clutch L.sub.1 13 to the front planetary gear mechanism ring gear 62, while the other branch of the power is transmitted through the input mechanism gear pair 14 and the clutch L.sub.2 16 to the front shaft 15. The power arriving in the front shaft 15 can be transmitted through a clutch L.sub.3 22 to an input end of the double ring series transmission mechanism 2 and can also be transmitted through a clutch L.sub.4 42 to an input end of the hydraulic transmission mechanism 4.
[0048] The double ring series transmission mechanism 2 includes a double ring series transmission mechanism gear pair 21, the clutch L.sub.3 22, a front ring transmission mechanism 23, a rear ring transmission mechanism 24, and a double ring series transmission mechanism output gear pair 25. The front ring transmission mechanism 23 and the rear ring transmission mechanism 24 are connected in series. In the front ring transmission mechanism 23 or the rear ring transmission mechanism 24, when toroidal surfaces move axially, a roller between the two toroidal surfaces slides along the curved surfaces, so that the angle of the transmission shaft varies to realize changes of the transmission ratio. The front shaft 15 is connected to an input of the front ring transmission mechanism 23 through the double ring series transmission mechanism gear pair 21, and an output of the rear ring transmission mechanism 24 is connected to a front planetary gear mechanism sun gear 64 through the double ring series transmission mechanism output gear pair 25. The clutch L.sub.2 16 and the clutch L.sub.3 22 are together used for selectively connecting the input mechanism 1 to the input end of the double ring series transmission mechanism 2 to achieve synchronous rotation.
[0049] The hydraulic transmission mechanism 4 includes a hydraulic transmission mechanism input gear pair 41, the clutch L.sub.4 42, a pump shaft 43, a variable displacement pump 44, a quantitative motor 45, a motor shaft 46, a hydraulic transmission mechanism output gear pair 47, and a clutch L.sub.5 48. The front shaft 15 is connected to the pump shaft 43 through the hydraulic transmission mechanism input gear pair 41, the pump shaft 43 drives the variable displacement pump 44 to work, the variable displacement pump 44 forces the motor shaft 46 of the quantitative motor 45 to rotate, and the motor shaft 46 is connected to a middle planetary gear mechanism sun gear 75 through the hydraulic transmission mechanism output gear pair 47. The clutch L.sub.2 16 and the clutch L.sub.4 42 are together used for selectively connecting the input mechanism 1 to the input end of the hydraulic transmission mechanism 4 to achieve synchronous rotation. The clutch L.sub.5 48 is used for selectively connecting an output end of the hydraulic transmission mechanism 4 to the sun gear of the middle planetary gear mechanism 7 to achieve synchronous rotation.
[0050] The jackshaft 3 is fixedly connected to a front planetary gear mechanism planet carrier 63, a middle planetary gear mechanism planet carrier 74, and a rear planetary gear mechanism sun gear 81. The front planetary gear mechanism 6 includes a brake B.sub.1 61, the front planetary gear mechanism ring gear 62, the front planetary gear mechanism planet carrier 63, and the front planetary gear mechanism sun gear 64. The front planetary gear mechanism ring gear 62 is connected to the input shaft 12 through the clutch L.sub.1 13 and is connected to a fixed member through the brake B.sub.1 61. The front planetary gear mechanism sun gear 64 is connected to an output end of the double ring series transmission mechanism 2 and can also be connected to a middle planetary gear mechanism ring gear 73 through a clutch L.sub.6 72. The middle planetary gear mechanism 7 includes a brake B.sub.2 71, the clutch L.sub.6 72, the middle planetary gear mechanism ring gear 73, the middle planetary gear mechanism planet carrier 74, and the middle planetary gear mechanism sun gear 75. The middle planetary gear mechanism ring gear 73 can be connected to the front planetary gear mechanism sun gear 64 through the clutch L.sub.6 72 and can also be connected to a fixed member through the brake B.sub.2 71. The middle planetary gear mechanism sun gear 75 is connected to the output end of the hydraulic transmission mechanism 4. The rear planetary gear mechanism 8 includes the rear planetary gear mechanism sun gear 81, a rear planetary gear mechanism planet carrier 82, a rear planetary gear mechanism ring gear 83, a brake B.sub.3 84, and a clutch L.sub.7 85. The rear planetary gear mechanism planet carrier 82 can be connected to the rear planetary gear mechanism sun gear 81 through the clutch L.sub.7 85 and can also be connected to a fixed member through the brake B.sub.3 84. The rear planetary gear mechanism ring gear 83 is connected to the output shaft 5.
[0051] Transmission modes including gear single-flow transmission, double ring single-flow transmission, hydraulic single-flow transmission, gear-double ring hybrid transmission, gear-hydraulic hybrid transmission, and double ring-hydraulic hybrid transmission are provided between the input mechanism and the output member by adjusting a transmission ratio of the double ring series transmission mechanism 2 and a displacement ratio of the hydraulic transmission mechanism 4 and selectively controlling engagement of the clutch assembly and the brake assembly. Specific examples are given below for illustration with reference to Table 1:
[0052] As shown in
[0053] The forward gear single-flow transmission is shown in
[0054] wherein n.sub.o is the rotation speed of the output shaft 5, n.sub.I is the rotation speed of the input shaft 12, and k.sub.1 is a characteristic parameter of the front planetary gear mechanism.
[0055] The reverse gear single-flow transmission is shown in
[0056] wherein k.sub.3 is a characteristic parameter of the rear planetary gear mechanism.
[0057] As shown in
[0058] The forward double ring single-flow transmission is shown in
[0059] wherein i.sub.1i.sub.2 is a transmission ratio between the input shaft 12 and the front shaft 15, i.sub.3 is a transmission ratio of the double ring series transmission mechanism gear pair 21, i.sub.4 is a transmission ratio of the double ring series transmission mechanism output gear pair 25, i.sub.T1 is a transmission ratio of the front ring transmission mechanism 23, i.sub.T1∈[0.5, 2.0]; i.sub.T2 is a transmission ratio of the rear ring transmission mechanism, i.sub.T2∈[0.5, 2.0]. Then, i.sub.7=i.sub.T1i.sub.T2∈[0.25, 4.00].
[0060] The reverse double ring single-flow transmission is shown in
[0061] As shown in
[0062] The forward hydraulic single-flow transmission is shown in
[0063] wherein i.sub.5 is a transmission ratio of the hydraulic transmission mechanism input gear pair 41, i.sub.6 is a transmission ratio of the hydraulic transmission mechanism output gear pair 47, k.sub.2 is a characteristic parameter of the middle planetary gear mechanism, and e is a displacement ratio of the hydraulic transmission mechanism, e∈[0, 1.0].
[0064] The reverse hydraulic single-flow transmission is shown in
[0065] As shown in
[0066] The forward gear-double ring hybrid transmission is shown in
[0067] The reverse gear-double ring hybrid transmission is shown in
[0068] As shown in
[0069] The forward gear-hydraulic hybrid transmission is shown in
[0070] The reverse gear-hydraulic hybrid transmission is shown in
[0071] As shown in
[0072] The forward double ring-hydraulic hybrid transmission is shown in
[0073] The reverse double ring-hydraulic hybrid transmission is shown in
TABLE-US-00001 TABLE 1 Engagement/disengagement of each component Execution component Transmission type Direction L.sub.0 L.sub.1 L.sub.2 L.sub.3 L.sub.4 L.sub.5 L.sub.6 L.sub.7 B.sub.1 B.sub.2 B.sub.3 Gear single-flow Forward
Double ring
single-flow Hydraulic
single-flow Gear-double ring
hybrid Gear-hydraulic
hybrid Double
ring-hydraulic hybrid Gear single-flow Reverse
Double ring
single-flow Hydraulic
single-flow Gear-double ring
hybrid Gear-hydraulic
hybrid Double
ring-hydraulic hybrid In Table 1: 1. B stands for brake, and L stands for clutch; 2.
stands for engagement of a gear-shift component, and
stands for disengagement of a gear-shift component.
[0074] In an embodiment, the following parameters are selected: k.sub.1=k.sub.2=k.sub.3=1.5, i.sub.1i.sub.2i.sub.3i.sub.4=1.0, i.sub.1i.sub.2i.sub.5i.sub.6=0.5, i.sub.T1∈[0.5, 2.0], i.sub.T2∈[0.5, 2.0], and i.sub.T=i.sub.T1i.sub.T2∈[0.25, 4.00].
[0075] In this case, the relational expressions of the rotation speeds of the output shaft and the input shaft and the speed regulation ranges thereof are shown in Table 2.
TABLE-US-00002 TABLE 2 Relational expressions of the rotation speeds of the output shaft and the input shaft and speed regulation ranges thereof Transmission Relational expressions of the rotation speeds of type the output shaft and the input shaft Speed regulation range Gear single-flow (forward)
[0076] According to the embodiment in
[0077] The hydraulic single-flow transmission is adopted for startup, and when e∈[0, 1],
[0078] when
and e∈[0, 1], the hydraulic single-flow transmission is configured for being synchronously switched to the gear single-flow transmission; when
e∈[0, 1], and i.sub.T1, i.sub.T2∈[0.5, 2.0], the hydraulic single-flow transmission is configured for being synchronously switched to the double ring single-flow transmission; when
e∈[0, 1], and i.sub.T1, i.sub.T2∈[0.5, 2.0], the hydraulic single-flow transmission is configured for being synchronously switched to the gear-double ring dual-flow transmission; when
the hydraulic single-flow transmission is configured for being synchronously switched to the gear-hydraulic dual-flow transmission; the hydraulic single-flow transmission is configured for being switched to the double ring-hydraulic dual-flow transmission at any point, and in this case, synchronous switching cannot be implemented, but the speed regulation range is expanded;
[0079] the double ring single-flow transmission is configured for being switched to the gear-double ring dual-flow transmission at any point, and in this case, synchronous switching cannot be implemented, but the speed regulation range is expanded; when
e∈[0, 1], and i.sub.T1, i.sub.T2∈[0.5, 2.0], the double ring single-flow transmission is configured for being synchronously switched to the gear-hydraulic dual-flow transmission;
[0080] when
e∈[0, 1], and i.sub.T1, i.sub.T2∈[0.5, 2.0], the gear-double ring dual-flow transmission is configured for being synchronously switched with the gear-hydraulic dual-flow transmission;
[0081] when
e∈[0, 1], and i.sub.T1, i.sub.T2∈[0.5, 2.0], the gear-double ring dual-flow transmission is configured for being synchronously switched with the double ring-hydraulic dual-flow transmission;
[0082] when
e∈[0, 1], and i.sub.T1, i.sub.T2∈[0.5, 2.0], the gear-hydraulic dual-flow transmission is configured for being synchronously switched with the double ring-hydraulic dual-flow transmission.
Embodiment
[0083] The hydraulic single-flow transmission is adopted for startup, and when e∈[0, 1], n.sub.o∈[0, 0.8]n.sub.I;
[0084] when e=0.75, the hydraulic single-flow transmission is configured for being synchronously switched to the gear single-flow transmission; when e.Math.i.sub.7=0.5, e∈[0, 1], and i.sub.T∈[0.25, 4], the hydraulic single-flow transmission is configured for being synchronously switched to the double ring single-flow transmission; when
e∈[0, 1], and i.sub.T∈[0.25, 4], the hydraulic single-flow transmission is configured for being synchronously switched to the gear-double ring dual-flow transmission; when e=0.75, the hydraulic single-flow transmission is configured for being synchronously switched to the gear-hydraulic dual-flow transmission; the hydraulic single-flow transmission is configured for being switched to the double ring-hydraulic dual-flow transmission at any point, and in this case, synchronous switching cannot be implemented, but the speed regulation range is expanded;
[0085] the double ring single-flow transmission is configured for being switched to the gear-double ring dual-flow transmission at any point, and in this case, synchronous switching cannot be implemented, but the speed regulation range is expanded; when
e∈[0.25, 4], the double ring single-flow transmission is configured for being synchronously switched to the gear-hydraulic dual-flow transmission;
[0086] when
e∈[0, 1], and i.sub.T∈[0.25, 4], the gear-double ring dual-flow transmission, the gear-hydraulic dual-flow transmission, and the double ring-hydraulic dual-flow transmission are configured for being synchronously switched to one another.
[0087] The above descriptions are preferred embodiments of the present invention, and are not intended to limit the present invention. Any obvious improvements, replacements, or modifications made by persons skilled in the art without departing from the essence of the present invention shall fall within the protection scope of the present invention.