OPTICAL SENSOR, CAPNOGRAPHY SYSTEM AND METHODS OF USE
20170248519 · 2017-08-31
Inventors
- John C. Victor (Kunkletown, PA, US)
- Michael J. MORRIS (Jasper, GA, US)
- Mahmoud R. SHAHRIARI (Tarpon Springs, FL, US)
Cpc classification
G01N21/6408
PHYSICS
International classification
Abstract
The present application describes an optical sensor for measuring oxygen gas levels in a medium. The optical sensor includes a substrate having a first and second surface. The optical sensor also includes a first coating applied on the first surface of the substrate. The first coating may include an oxygen impermeable matrix doped with a first fluorophore. The optical sensor may include a second coating applied on the substrate. The present application also describes a capnography system for measuring oxygen including an optical sensor and an algorithm to estimate the maxima of oxygen levels from instantaneous oxygen levels and calculating instantaneous carbon dioxide levels from the difference between average maximum oxygen gas level and instantaneous oxygen gas level.
Claims
1. An optical sensor for measuring oxygen gas level in a medium comprising: a substrate having a first and a second surface; a first coating applied on the first surface of the substrate, the first coating including a first fluorophore having a fluorescence characteristic that is dependent upon temperature; and a second coating applied on the substrate including an oxygen permeable matrix and a second fluorophore having a fluorescence characteristic that is dependent upon temperature and oxygen concentration.
2. The optical sensor of claim 1, further comprising: an oxygen impermeable coating applied between the first coating and the second coating.
3. The optical sensor of claim 2, wherein the first coating includes an oxygen impermeable matrix.
4. The optical sensor of claim 1, wherein the substrate is oxygen impermeable.
5. The optical sensor of claim 1, wherein the oxygen permeable matrix includes polystyrene and the oxygen impermeable matrix includes sol gel.
6. The optical sensor of claim 1, wherein the first and second fluorophores are selected from Ruthenium organic complexes, Platinum organic complexes and combinations thereof.
7. The optical sensor of claim 6, wherein the first fluorophore is a Ruthenium organic complex.
8. The optical sensor of claim 6, wherein the second fluorophore is a platinum organic complex.
9. The optical sensor of claim 1, wherein the fluorescence characteristic is selected from fluorescence intensity, decay rate, lifetime, phase shift and combinations thereof.
10. The optical sensor of claim 1, wherein the substrate includes a material selected from acrylic, quartz, clear plastics and combinations thereof.
11. A capnography system for measuring oxygen comprising: an optical fiber including a proximal end and distal end; the optical sensor of claim 1 positioned adjacent to the distal end of the optical fiber; an excitation source that transmits light from the proximal end of the optical fiber to the distal end of the optical fiber to excite the first and second fluorophores of the optical sensor; and a fluorescence emission sensor that receives one or more fluorescence characteristics from each of the first and second fluorophores travelling from the distal end of the optical fiber to the proximal end of the optical fiber.
12. The system of claim 11, further comprising: a graphical display operably connected to the emission fluorescence sensor.
13. The system of claim 11, further comprising: an audio device operably connected to the emission fluorescence sensor, the audio device including an alarming mechanism sensitive to a signal exceeding a predetermined threshold.
14. The system of claim 11, further comprising: a wireless display connected to the fluorescence emission sensor for assessing a signal from a remote location.
15. A method of determining oxygen gas level in a respiratory path comprising: illuminating a first and a second fluorophore located in the respiratory path with an energy source; detecting one or more fluorescence characteristics for each of the first and second fluorophores, the fluorescence characteristics of the first fluorophore dependent only upon temperature and the fluorescence characteristics of the second fluorophore dependent upon oxygen gas level and temperature; and calculating an oxygen gas level based upon the fluorescence characteristics of the first and second fluorophores.
16. The method of claim 15, further comprising: determining oxygen gas level maxima based upon the change or slope in instantaneous oxygen gas level at time intervals ‘n’ and ‘n+1’, the oxygen gas level maximum being the instantaneous oxygen gas level measured when the slope changes from a positive value to a negative value; and determining a maximum oxygen level based upon an average of at least two oxygen gas level maxima values.
17. The method of claim 15, further comprising: determining an estimated instantaneous carbon dioxide level based upon the difference between the average maximum oxygen gas level and the instantaneous oxygen gas levels.
18. The method of claim 15, wherein the maximum oxygen gas concentration is based upon an average of less than or equal to ten oxygen gas level maxima values.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0028] The application will now be described with reference to the illustrated figures, in which like reference numerals refer to like parts throughout. The drawings should not be construed as limiting the application. The drawings are intended only to be illustrative.
[0029] Reference in this specification to “one embodiment,” “an embodiment,” “one or more embodiments, or the like means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the disclosure. Moreover, the term “embodiment” in various places in the specification is not necessarily referring to the same embodiment. That is, various features are described which may be exhibited by some embodiments and not by the other.
[0030] The many features and advantages of the application are apparent from the detailed specification, and thus, it is intended by the appended claims to cover all such features and advantages of the application which fall within the true spirit and scope of the application. Further, since numerous modifications and variations will readily occur to those skilled in the art, it is not desired to limit the application to the exact construction and operation illustrated and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the application.
[0031] According to one aspect of the application, an optical sensor is described for measuring oxygen levels in a medium. In particular the optical sensor is configured to provide temperature corrected oxygen levels. Preferably, the optical sensor does not include electrical currents. Accordingly, the optical sensor is intrinsically safe for employing in patients and hazardous environments.
[0032] The optical sensor is very small. Specifically, the optical sensor includes plural, thin film layers stacked upon one another. By so doing, the layers exhibit the same temperature such that the accuracy attributed to correcting temperature via one of the layers is enhanced. In one embodiment, the optical sensor is about the diameter of a single optical fiber. By so doing, the optical sensor allows for very fine spatial resolution of oxygen level and/or temperature readings. Even further, the optical sensor of the present application responds fundamentally to the partial pressure of molecular oxygen (pO.sub.2) in either gases or liquids. This advantageously allows the user to calibrate the sensor in gases and use the sensor in liquid samples, or they can calibrate in liquids and measure samples in gases. The fundamental measurement of pO.sub.2 can further be used to calculate oxygen concentration in gases or liquids in any and all commonly used units of measure collectively described in this document as gas levels.
[0033] The medium employed for this technology can include any medium readily known in the art for which oxygen levels are measured. For instance, the medium may be an animal tissue, body fluid or the gases in an animals lungs and respiratory system. Preferably, the animal is a human. The medium may also be any environmental sample or industrial sample where temperature corrected oxygen level readings are desired.
[0034] According to an embodiment as shown in
[0035] According to another embodiment, the substrate 101 may be made of quartz, glass, and plastic. Alternatively, the substrate 101 may include porous scattering substrates such as glass frit. Preferably, the material selected for the substrate 101 should be able to transmit the excitation wavelength of light and the emission wavelengths of light.
[0036] The substrate 101 may have a thickness ranging from about 0.5 to 4 mm. Preferably, the substrate thickness ranges from about 1 to 2 mm. Thicknesses less than 1 mm are generally too flexible for use in optical sensors. On the other hand polymers thicker than 2 mm may cause excessive light absorption.
[0037] As shown in
[0038] The first coating layer 102 may also include a fluorophore. The fluorophore may be caged (encapsulated) in the matrix. As generally understood in the art, fluorophores absorb light energy in specific range of wavelengths. The range of wavelengths that are absorbed depends on both the fluorophore structure and its chemical environment. The absorbed wavelengths are also referred to as the excitation wavelengths. Wavelengths of absorption or excitation for fluorophores range from about 380 nm to 550. The excitation or absorbed energy of light causes the fluorophore to attain an excited state. The fluorophore molecules spontaneously re-emit this energy as light at a longer wavelength than the excitation wavelength. This emission is called fluorescence, luminescence or phosphorescence. The time that is required for the fluorophore to emit the light is called fluorescence lifetime and the rate at which the light is emitted is called fluorescence decay rate. In a preferred embodiment, excitation wavelengths range from 380 to 550 nm and the emission wavelengths range from 550 to 800 nm. In one embodiment, the first coating is oxygen impermeable. In another embodiment the first coating is oxygen permeable if located between two oxygen impermeable layers.
[0039] Fluorophores typically contain several combined aromatic groups, or plane or cyclic molecules with several 1T bonds. In one embodiment, the fluorophore shares a common solvent with the matrix. In another embodiment, the fluorophore is selected from Ruthenium organic complexes, Platinum organic complexes and combinations thereof. In a preferred embodiment, the first fluorophore is a Ruthenium organic complex. In an exemplary embodiment, the first fluorophore is RuBipy. The fluorescence lifetime of RuBipy is about 0.5-2.5 microseconds. Other organo-metallic fluorophore compounds such as Pt, Au, Ir, Os and Pd-based compounds may also be used. The preferred compound is RuBipy.
[0040] The fluorescence characteristics of the first fluorophore may include but are not limited to one or more of fluorescence intensity, fluorescence decay rate, fluorescence lifetime and fluorescence phase shift. In one embodiment, the fluorescence characteristic is based upon any one of the above mentioned pieces of information. According to another embodiment, at least two of the above-mentioned pieces of information are used. According to yet another embodiment, the fluorescence characteristic is based upon all four of the above-mentioned pieces of information.
[0041] The optical sensor 100 also includes a second coating layer 103 that may be deposited on the first coating layer 102 as illustrated in
[0042] The second coating layer 103 also includes a matrix. Preferably, the matrix is permeable to oxygen. In one embodiment, the matrix may include a sol-gel formulation, silicone or polystyrene. Preferably, the matrix of the second coating layer 103 is different from the matrix of the first coating layer 102. Preferably the matrix of the second coating layer 102 is made of polystyrene.
[0043] The second coating layer 103 may also include a fluorophore. The fluorophore may be dissolved in the matrix. Generally, the second fluorophore shares a common solvent with the matrix. Preferably, the fluorophore in the second coating layer 103 is different from the fluorophore in the first coating layer 102. In one embodiment, the fluorophore in the second coating layer 103 is a Platinum organic complex. In an exemplary embodiment, fluorophore is a Platinum porphyrin. The fluorescence lifetime of Platinum porphyrin is longer than that of RuBipy as discussed above. The fluorescence lifetime of Platinum porphyrin is about 3-24 microseconds. As oxygen is a fluorescence quencher, the lifetime may generally be about 7 microsends in the presence of oxygen in air, and may generally be about 24 microseconds in the absence of oxygen.
[0044] In a further embodiment, an oxygen barrier layer 104 may be deposited between the first 102 and second 103 coating layers as shown in
[0045] In a further embodiment, the second layer 103 may be deposited on another surface of the substrate 101 from which the first layer 102 was deposited as illustrated in
[0046] According to another aspect of the application, a capnography system is described for measuring oxygen levels in a medium. The medium may be respiratory gases entering and exiting the airways and lungs of an organism. The medium may contain gases introduced as an aide to respiration. The medium may be tissue, blood, urine or other body fluids of the organism. Preferably, the organism is a human. The capnography system may include an optical fiber as commonly known to one of ordinary skill in the art. The optical fiber may include a polished distal surface. Moreover, an optical sensor, such as the optical sensor described above in
[0047] In one embodiment as illustrated in
[0048] A magnified view of the distal end of the optical fiber 200 shown in
[0049] A single optical fiber 200 is illustrated in
[0050] In
[0051] According to even a further alternative embodiment, the capnography system may include plural optical fibers which serve as conduits for receiving and transmitting measurements. Preferably, two optical fibers are employed. One of the optical fibers is dedicated for transmitting signals from an excitation source while the other optical fiber receives emission fluorescence ultimately directed to the emission sensor. If more than two optical fibers are employed, optical fibers are grouped into bundles and configured to be operably connected to each of the excitation source and emission sensor.
[0052] According to another embodiment, a user interface 350 as shown in
[0053] In even another embodiment, the user interface 350 shown in
[0054] In one embodiment, the user interface is battery powered. This allows a clinician to transport the user interface without being constrained by static power sources, e.g., power outlet. Alternatively, the user interface is powered by a static electrical source.
[0055] According to another embodiment, the capnography system may include an audio device that is operably coupled to the emission fluorescence sensor. The audio device may be separate from, or integrated with, the user interface. The audio device is capable of providing varying sounds based upon measurements received from the patient. In one embodiment, the audio device may include an alarming mechanism which is set off by the signal exceeding a predetermined threshold. By so doing, the clinician may be apprised of life-threatening issues which may be affecting his or her patient.
[0056] According to yet another embodiment, the capnography system may be employed in combination with another device. For example, the optical fiber 200 in
[0057] According to an embodiment, an optical fiber 200 is arranged within device 400 or 450 such that the optical fiber 200 does not move in the longitudinal direction. That is, the optical fiber 200 is fixed in place. In one exemplary embodiment, an optical luer adapter assists with locking the optical fiber in place with the device 400 or 450. Moreover, the optical fiber is oriented such that its distal tip is proximate to a distal area 400b, 450b of device 400 or 450. According to the application, the optical fiber does not extend beyond a distal tip 410 or 460 of the device 400 or 450, respectively. In other words, the optical fiber remains encapsulated within the device 400 or 450.
[0058] According to even another embodiment,
[0059] According to another embodiment, the capnography system 500 may further comprise a wireless interface to a remote user interface or a recording device. In an exemplary embodiment, the remote user interface may be a heads-up display. For example, as shown in
[0060] According to another aspect of the application, a method of determining oxygen gas level in a respiratory path is disclosed. Oxygen gas level is understood to mean partial pressure of oxygen gas or concentration of oxygen gas. In one embodiment, the process 700 as shown in
[0061] Moreover,
[0062] The many features and advantages of the invention are apparent from the detailed specification, and thus, it is intended by the appended claims to cover all such features and advantages of the invention which fall within the true spirit and scope of the invention. Further, since numerous modifications and variations will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation illustrated and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.