PLATE HEAT EXCHANGER AND HEAT PUMP OUTDOOR UNIT
20170248373 · 2017-08-31
Assignee
Inventors
Cpc classification
F24D17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2225/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2339/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2200/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2270/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/0214
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2339/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0093
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A plate heat exchanger can reduce thermal contact between a second fluid (water and a third fluid (low-temperature, low-pressure two-phase refrigerant) to enhance thermal efficiency. A plate heat exchanger (1b) includes a heat transfer plate group (102a) that performs heat exchange between a first fluid of high-temperature, high-pressure gas refrigerant and a second fluid of a heating target fluid; and a heat transfer plate group (102b) that performs heat exchange between a first fluid of low-temperature, high-pressure liquid refrigerant and a third fluid of low-temperature, low-pressure two-phase liquid refrigerant. The heat transfer plate group (102a) forms refrigerant channels including a stack of plates, has a configuration that a flow of the first fluid of high-temperature, high-pressure gas refrigerant and a flow of the second fluid are alternately aligned in the refrigerant channels, and causes the second fluid to flow in the outermost refrigerant channel.
Claims
1. A plate heat exchanger comprising: a first heat transfer plate group configured to exchange heat between a first fluid of high-temperature, high-pressure gas refrigerant and a second fluid of a heating target fluid; and a second heat transfer plate group configured to exchange heat between a first fluid of low-temperature, high-pressure liquid refrigerant and a third fluid of low-temperature, low-pressure two-phase liquid refrigerant, wherein the first heat transfer plate group forms a plurality of refrigerant channels constituted by a stack of plates, has a configuration that a flow of the first fluid of high-temperature, high-pressure gas refrigerant and a flow of the second fluid are alternately aligned in the plurality of refrigerant channels, and causes the second fluid to flow in an outermost one of the plurality of refrigerant channels, and the second heat transfer plate group forms a plurality of refrigerant channels constituted by a stack of plates, has a configuration that a flow of the first fluid of low-temperature, high-pressure liquid refrigerant and a flow of the third fluid are alternately aligned in the plurality of refrigerant channels, and causes the first fluid of low-temperature, high-pressure liquid refrigerant to flow in one of the plurality of refrigerant channels adjacent to the first heat transfer plate group.
2. The plate heat exchanger of claim 1, further comprising: a pair of isolation plates disposed between the first heat transfer plate group and the second heat transfer plate group; and an intermediate reinforcing plate that is disposed between the pair of isolation plates and reinforces the pair of isolation plates.
3. A heat pump outdoor unit comprising: a compressor; a first heat exchanger serving as a condenser; a first expansion valve; a second heat exchanger serving as a subcooler; a second expansion valve; and a third heat exchanger serving as an evaporator, wherein the first heat exchanger exchanges heat between a first fluid of high-temperature, high-pressure gas refrigerant and a second fluid of a heating target fluid, the second heat exchanger exchanges heat between a first fluid of low-temperature, high-pressure liquid refrigerant condensed in the first heat exchanger and a third fluid of low-temperature, low-pressure two-phase fluid obtained by causing a part of the first fluid of low-temperature, high-pressure liquid refrigerant to flow through the first expansion valve, and the first heat exchanger and the second heat exchanger are constituted by the plate heat exchanger of claim 1.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
Embodiment 1
[0026]
[0027] (1) The compressor 3 compresses refrigerant 8 by using electric power and increases an enthalpy and a pressure of the refrigerant 8.
[0028] (2) The first heat exchanger 4 performs heat exchange between the compressed refrigerant 8 (first fluidb) and a heating target fluid (second fluid).
[0029] (3) The electronic expansion valve 6a adiabatically expands a part (refrigerant 8a) of the refrigerant 8 from the first heat exchanger 4. The electronic expansion valve 6a corresponds to a first expansion valve of the present invention.
[0030] (4) The second heat exchanger 5 performs heat exchange between the refrigerant 8 (first fluid) from first heat exchanger 4 and the refrigerant 8a (third fluid) that is a part of the refrigerant 8 and subjected to pressure reduction through the electronic expansion valve 6a. The third fluid is gasified through the heat exchange and is sucked into the compressor
[0031] (5) The electronic expansion valve 6b adiabatically expands the refrigerant 8 from the second heat exchanger 5. The electronic expansion valve 6b corresponds to a second expansion valve of the present invention.
[0032] (6) The third heat exchanger 7 performs heat exchange between the refrigerant 8 from the electronic expansion valve 6b and an external heat source. Although not shown, the heat pump outdoor unit 2 may include other attachments such as a receiver for storing excess refrigerant 8.
[0033] The compressor 3 to the third heat exchanger 7 described above constitute a refrigeration cycle mechanism in which the first fluid circulates. A plate heat exchanger 1 is used as the first heat exchanger 4. In this manner, heat (heat absorbed in the third heat exchanger 7) of an external heat source is transferred by the plate heat exchanger 1 so that the second fluid flowed into the plate heat exchanger 1 is heated. Examples of a medium used as the external heat source (a target of heat exchange in the third heat exchanger 7) include various media such as air and geothermal heat. The plate heat exchanger 1 can be used for any type of the heat pump outdoor unit 2 using an external heat source. In Embodiment 1, the plate heat exchanger 1 includes the second heat exchanger 5 in addition to the first heat exchanger 4, that is, includes two heat exchangers.
[0034] The heat pump outdoor unit 2 uses, for example, water 10 as the second fluid. The water 10 circulates in the water circuit 9. The example illustrated in
[0035] A configuration of the plate heat exchanger 1 illustrated in
[0036]
[0037] As illustrated in
[0038]
[0039] Then, flows of the first to third fluids in the plate heat exchanger 1 will be described.
[0040]
[0041] The first fluid (refrigerant 8) flows from the nozzle 103a into the heat transfer plate group 102a, passes through channel holes formed in the isolation plate 106a, the intermediate reinforcing plate 107, and the isolation plate 106b, and flows into the heat transfer plate group 102b. The first fluid flowed into the heat transfer plate group 102b is divided into a first fluid that exchanges heat with the third fluid (refrigerant 8a) and flows out of the nozzle 103b and a first fluid (which is to be a third fluid subjected to an expansion process) that does not exchange heat with the third fluid (refrigerant 8a) and flows out of the nozzle 103c. The second fluid (heating target fluid) flows into the heat transfer plate group 102a from the nozzle 103d, and flows out of the nozzle 103e. The third fluid flows into the heat transfer plate group 102b from the nozzle 103f, and flows out of the nozzle 103g.
[0042] The heat transfer plate group 102a corresponds to a first heat transfer plate group of the present invention. The heat transfer plate group 102b corresponds to a second heat transfer plate group of the present invention. The refrigerant flowed from the nozzle 103a corresponds to a first fluid of high-temperature, high-pressure gas refrigerant of the present invention. The second fluid (heating target fluid) flowed from the nozzle 103d corresponds to a second fluid of a heating target fluid of the present invention. The third fluid flowed from the nozzle 103f corresponds to a low-temperature, low-pressure third fluid of the present invention. The first fluid that has exchanged heat in the heat transfer plate group 102a and flowed into the heat transfer plate group 102b corresponds to a low-temperature, high-pressure first fluid of the present invention.
[0043] Referring now to
[0044]
[0045] As illustrated in
Heat Transfer Plate 101a and Heat Transfer Plate 101b
[0046]
Channel Formation by Heat Transfer Plates 101a and 101b
Heat Transfer Plate Group 102a
[0047] The heat transfer plates 101a and 101b are stacked so that the corrugated shape 110a and the corrugated shape 110b are in point-contact with each other. The point-contact portions are brazed to serve as “pillars” forming channels. For example, a channel for the second fluid (e.g., pure water, tap water, or water containing an antifreeze) is formed by stacking the heat transfer plate 101a and the heat transfer plate 101b in this order. A channel for the first fluid (e.g., a refrigerant, typified by R410A, for use in an air-conditioning apparatus) is formed by stacking the heat transfer plate 101b and the heat transfer plate 101a in this order. Layers of “second fluid-first fluid” are formed by stacking the heat transfer plate 101a, the heat transfer plate 101b, and the heat transfer plate 101a in this order. Subsequently, the number of stacked heat transfer plates is increased so that channels for “second fluid-first fluid-second fluid-first fluid, . . . ” are alternately formed (see
Heat Transfer Plate Group 102b
[0048] In a manner similar to the heat transfer plate group 102a, the heat transfer plates 101a and 101b are stacked to constitute the heat transfer plate group 102b. A channel for the first fluid is formed by stacking the heat transfer plate 101b and the heat transfer plate 101a in this order. A channel for the third fluid is formed by stacking the heat transfer plate 101a and the heat transfer plate 101b in this order. Layers of “first fluid-third fluid-first fluid” are formed by stacking the heat transfer plate 101a, the heat transfer plate 101b, and the heat transfer plate 101a. Subsequently, channels for “first fluid-third fluid-first fluid . . . ” are alternately formed by increasing the number of stacked heat transfer plates (see
Side Plates 105a and 105b
[0049]
Narrowing Portions 111a to 111d
[0050] As illustrated in
[0051] As illustrated in
Reinforcing Plate (Pressure-resistant Plate) 104a and 104b
[0052]
[0053] In the reinforcing plate 104a, the nozzles 103a, 103d, and 103e are brazed to the channel holes 109a, 109c, and 109d, respectively, at the side opposite to the heat transfer plate group 102a. In the reinforcing plate 104b, the nozzles 103b, 130c, 103f, and 103g are brazed to the channel holes 109a, 109c, and 109d, respectively, at the side opposite to the heat transfer plate group 102b. The reinforcing plates 104a and 104b enable the plate heat exchanger 1 to withstand fatigue due to a variation of a pressure caused by a fluid flowing in the fundamental part 108 and a force occurring due to a difference between the pressure of the plate heat exchanger 1 and an atmospheric pressure.
Isolation Plates 106a and 106b
[0054]
[0055] 10b is a full view of the isolation plate 106b. As illustrated in
Intermediate Reinforcing Plate 107
[0056]
[0057] The heat transfer plate group 102a and the heat transfer plate group 102b are brazed with the isolation plate 106a, the intermediate reinforcing plate 107, and the isolation plate 106b sandwiched therebetween so that the plate heat exchanger 1 can serve as both the first heat exchanger 4 and the second heat exchanger 5. Since the outermost member of the heat transfer plate group 102a is the second fluid, and the outermost member of the heat transfer plate group 102b is the first fluid, a channel configuration of a fluid flow schematically illustrated in
REFERENCE SIGNS LIST
[0058] 1 plate heat exchanger, 2 heat pump outdoor unit, 3 compressor, 4 first heat exchanger, 5 second heat exchanger, 6a, 6b electronic expansion valve, 7 third heat exchanger, 8, 8b refrigerant, 9 water circuit, 10 water, 11 heating appliance, 12 water heat exchange tank, 13 clean water, 101a heat transfer plate, 101b heat transfer plate, 102a heat transfer plate group, 102b heat transfer plate group, 103a to 103g nozzle, 104a, 104b reinforcing plate, 105a, 105b side plate, 106a, 106b isolation plate, 107 intermediate reinforcing plate, 108 fundamental part, 109a to 109c channel hole, 110a, 110b corrugated shape, 111a to 111d narrowing portion, 112a to 112d heat nontransfer space.