Method to check a print head for application of a fixative in an ink printing apparatus
20170246856 · 2017-08-31
Assignee
Inventors
Cpc classification
B41J2/2142
PERFORMING OPERATIONS; TRANSPORTING
B41J2/2114
PERFORMING OPERATIONS; TRANSPORTING
B41J2/04586
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
In a method to check a fixative print head for nozzle failures, a reference mark is printed by the nozzles of a colored ink print head and a test mark is printed via overprinting of the colored ink by the nozzles of the colored ink print head and of a fixative by the nozzles of the fixative print head onto a printing substrate web. The test mark and the reference mark are compared with one another. If the reference mark and the test mark correspond to one another (e.g., at least in part), this indicates that nozzles of the fixative print head are operating incorrectly. If operating incorrectly, the nozzles have, for example, failed entirely or eject the fixative at too great an angular deviation.
Claims
1. A method for checking for a nozzle failure of a print head adapted to apply a fixative in an ink printing apparatus, the method comprising: generating, using a print head for a colored ink, a reference mark from the colored ink on a printing substrate web; printing, using the print head configured to apply the fixative, the fixative on the printing substrate web; successively printing, using the print head for the colored ink, colored ink over the fixative printed on the printing substrate web to generate a test mark; measuring the reference mark to generate a reference value and the test mark to generate a real value; comparing the reference value and the real value; and assessing operation of the fixative print head based on the comparison of the reference value and the real value.
2. The method according to claim 1, wherein: generating the reference mark comprises: generating, using the colored ink print head, at least one print dot row made up of the colored ink; and generating the test mark comprises: generating, using the colored ink print head together with the fixative print head, at least one print dot row as the test mark via overprinting.
3. The method according to claim 2, wherein the reference mark comprises: print dot rows printed by the colored ink print head that are combined to form a reference line.
4. The method according to claim 3, wherein the test mark comprises print dot rows printed atop one another by the fixative print head and the colored ink print head that are combined to form a test line.
5. The method according to claim 4, wherein the reference line and the test line are evaluated per pixel, and, given identity of pixels in both of the reference line and the test line, nozzles of the fixative print head that are associated with these pixels of the reference line and the test line are assessed as operating incorrectly.
6. The method according to claim 5, wherein: measuring the reference mark comprises determining a tonal value of the reference mark to generate the reference value; and measuring the test mark comprises determining a tonal value of the test mark to generate the real value.
7. The method according to claim 1, wherein: measuring the reference mark comprises determining a tonal value of the reference mark to generate the reference value; and measuring the test mark comprises determining a tonal value of the test mark to generate the real value.
8. The method according to claim 5, further comprising: determining a color location of the reference mark to generate the reference value, and determining a color location of the test mark to generate the real value.
9. The method according to claim 1, further comprising: determining a color location of the reference mark to generate the reference value, and determining a color location of the test mark to generate the real value.
10. The method according to claim 5, further comprising: determining a width of the reference mark to generate the reference value; and determining a width of the test mark to generate the real value.
11. The method according to claim 1, further comprising: determining a width of the reference mark to generate the reference value; and determining a width of the test mark to generate the real value.
12. The method according to claim 1, further comprising: implementing a cleaning operation at the fixative print head if the assessing the operation of the fixative print head indicates an error associated with the fixative print head.
13. The method according to claim 1, further comprising: scanning, using a camera of a measurement unit arranged adjacent to the printing substrate web, the printing substrate web with the reference mark and the test mark, wherein the generation of the reference value or the real value is based on a shape of a corresponding one of the reference mark and the test mark, and wherein the reference mark and the test mark are examined per pixel, and, if a pixel exceeds a predetermined threshold, the pixel is associated with the real value or the reference value.
14. A computer program product embodied on a computer-readable medium comprising program instructions, when executed, causes a processor to perform the method of claim 1.
15. An inkjet printing system configured to perform the method of claim 1.
16. An inkjet printing system comprising a printer controller, the printer controller being configured to perform the method of claim 1.
17. A method for checking operation of a print head in an ink printing system, the method comprising: generating, using a first print head, a reference mark on a printing substrate web; generating a test mark on the printing substrate web, using the first print head and a second print head configured to apply a primer, the generation of the test mark including: printing, using the second print head, the primer on the printing substrate web, and printing, using the first print head, ink over top of the primer printed on the printing substrate web; determining a reference value based on the reference mark and a real value based on the test mark; and determining an operational error of the second print head based on a comparison of the reference value and the real value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS/FIGURES
[0010] The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate the embodiments of the present disclosure and, together with the description, further serve to explain the principles of the embodiments and to enable a person skilled in the pertinent art to make and use the embodiments.
[0011]
[0012]
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[0016]
[0017]
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[0019] The exemplary embodiments of the present disclosure will be described with reference to the accompanying drawings.
DETAILED DESCRIPTION
[0020] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the present disclosure. However, it will be apparent to those skilled in the art that the embodiments, including structures, systems, and methods, may be practiced without these specific details. The description and representation herein are the common means used by those experienced or skilled in the art to most effectively convey the substance of their work to others skilled in the art. In other instances, well-known methods, procedures, components, and circuitry have not been described in detail to avoid unnecessarily obscuring embodiments of the disclosure.
[0021] Embodiments of the present disclosure solve the problems arising in the related art, and can include a method in an ink printing apparatus, in which a printing substrate web may be coated with a fixative and defects at the nozzles of a print head for the fixative may be detected during the printing operation.
[0022] In one or more exemplary embodiments, an ink printing apparatus may provide a print bar unit having at least one print bar arranged over the width of a printing substrate web. The print bar can have at least one print head for a colored ink to be printed (referred to a colored ink print head). In one or more exemplary embodiments, for simplification, it may be assumed that a print bar with only one colored ink print head is used, but embodiments are not limited to the number of print heads. In an exemplary embodiment, to apply a fixative, the print bar may additionally have a print head designed corresponding to the colored ink print head (referred to as a fixative print head).
[0023] In one or more exemplary embodiments, a method for pretreating a printing substrate web before printing with print images may be used in the print bar unit. In this example, the printing substrate web is printed with the fixative by the fixative print head. To check whether the fixative print head is functioning with all nozzles, a check can be made as to whether there is a color variation (e.g., chroma shift/tonal value variation) in the print image (e.g., per pixel of the print image) given an overprinting of colored ink and fixative. In an exemplary embodiment, a camera system or other optical sensor can be configured to check the print image, but is not limited thereto.
[0024] In an exemplary embodiment, a reference mark may be printed by the colored ink print head onto the printing substrate web over a print row (e.g., at the beginning of the print operation). The reference mark may, for example, consist of a line that has at least one row of print dots or pixels across the print head width of the colored ink print head, where the line has been printed by all nozzles of the colored ink print head. In this example, the line is referred to as a reference line. To obtain a reference value for the check, the level of the mean tonal value/chroma of the colored ink per pixel at the reference mark may be established (e.g., via per-pixel scanning of the reference mark). In an exemplary embodiment, this reference value is used for a comparison and for the later checking of the nozzles of the fixative print head. For this, an additional mark (i.e., a test mark) may be printed across a print row onto the printing substrate web, where the additional mark has been generated via overprinting of the colored ink from the colored ink print head and the fixative from the fixative print head. In an exemplary embodiment, the test mark may in turn consist of a line of at least one row of print dots or pixels that has been printed by all nozzles of the colored ink print head and of the fixative print head; this line is referred to as a test line in the following. In an exemplary embodiment, the test mark may likewise be scanned per pixel, wherein a real value per pixel is obtained that can be compared per pixel with the reference value. In an exemplary embodiment, if a reference value and a real value correspond to one another per pixel, this indicates that the associated nozzle of the fixative print head is operating incorrectly, thus has failed entirely or ejects the fixative with too large an angular deviation.
[0025] Advantages of the present disclosure include, for example: [0026] Failures of nozzles in a fixative print head may be determined, such that countermeasures (for example purges) may be initiated. [0027] The adjustment of the print heads for the fixative in the printing apparatus may be implemented exactly, with reduced expenditure. [0028] The nozzle error detection may be implemented with, for example, the aid of a line (reference line) in the print image region on the printing substrate. [0029] A targeted, digital monitoring of the print quality is possible in continuous printing.
[0030]
[0031]
[0032] In the following discussion, exemplary embodiments are described that include a print bar 4 having only one color ink print head 5 and a coating unit 10 including a fixative print head 11. However, exemplary embodiments are not limited thereto and can include other quantities of print bars 4 (and corresponding print heads 5) and/or coating units 10 (and corresponding fixative print heads 11) as would be understood by one of ordinary skill in the relevant arts. For example, exemplary embodiments can include a print bar unit DE having multiple print bars 4 with multiple respective print heads 5 and/or having the coating unit 10 including a number of fixative print heads 11 corresponding to the number of color ink print heads 5. The fixative can also be referred to as a primer.
[0033] In an exemplary embodiment, the ink printing apparatus 1 includes one or more print bar units DE having one or more print bars 4 arranged across the printing width of a printing substrate web 3. The print bar(s) 4 can include one or more print heads 5. In an exemplary embodiment, the coating unit (coating head) 10 having a fixative print head 11 is configured to pre-treat the printing substrate web 3 with a fixative before print images are printed to the substrate web 3 (i.e., by the print bar(s) 4). Methods according to exemplary embodiments are described below that are configured to check whether the print head 11 that prints the fixative onto the printing substrate web 3 is correctly functioning (e.g., without problems) with all nozzles. In an exemplary embodiment, one or more of the methods can include, a mark being respectively applied onto the printing substrate web 3 with a colored ink alone (i.e., reference mark 13) and with a mark via overprinting of a fixative and the colored ink (i.e., test mark 14). The marks (e.g., marks 13 and 14) can then be subsequently measured. In an exemplary embodiment, it may be determined whether all nozzles of the fixative print head 11 have functioned without problems (i.e., are functioning correctly) based on a comparison of the marks (e.g., comparison of the reference mark 13 and the test mark 14) per pixel of the marks (e.g., marks 13 and 14). In an exemplary embodiment, the comparison of the reference mark 13 and the test mark 14 can be used to determine if one or more of the nozzles of the fixative print head 11 is functioning correctly. Examples of the reference mark 13 and the test mark 14 according to exemplary embodiments of the present disclosure are shown in
First Exemplary Checking Method
[0034] In an exemplary embodiment, with reference to
[0035] In an exemplary embodiment, the print images of the marks 13, 14 may be a line generated across the printing width of the print heads 5, 11 by their respective nozzles. The line can be made up of at least one print dot row, where each nozzle of the print heads 5, 11 generates a print dot of the print dot row on the printing substrate web 3. In an exemplary embodiment, with reference to
[0036] In an exemplary embodiment, the marks 13, 14 are realized as respective lines, but are not limited thereto. For example, the reference mark 13 and/or the test mark 14 can have a different form, such as a printed dot, or other form as would be understood as one of ordinary skill in the relevant arts. In an exemplary embodiment, the reference mark 13 and the test mark 14 are constructed so that the tonal value TW may be determined per print dot.
[0037]
[0038] With reference to
[0039]
Second Exemplary Checking Method
[0043] In a checking method according to an exemplary embodiment, it is examined whether mark 14 (test mark 14), printed by the individual nozzles of the colored ink print head 5 and the fixative print head 11, differs in terms of its width from the width of the reference mark 13. Lines consisting of print dot rows of the heads 5, 11 (reference line 15, test line 16,
[0044]
[0045] A checking method according to an exemplary embodiment is illustrated in
[0048] In an exemplary embodiment, this method may be implemented across all nozzles of the fixative print head 11, and therefore all nozzles of the fixative print head 11 may be checked. In another exemplary embodiment, the method is applied to only a subset of the nozzles of the fixative print head 11 so that only some of the nozzles are checked.
[0049] In an exemplary embodiment, one or more print dot rows, as marks 13, 14 to be evaluated, may be printed across a print head width on the printing substrate web 3 by the nozzles of the print heads 5, 11, and these print dot rows may subsequently be scanned. This method may be implemented for a portion of the colored inks or for all colored inks, for example in order to determine whether a print head 5 for the colored ink has nozzle failures or is operating incorrectly, and not the fixative print head 11.
[0050] In order to respectively examine individual nozzles of the fixative print head 11, it would be possible that only the respective nozzles of the colored ink print head 5 and of the fixative print head 11 print the print dots on the printing substrate web 3, such that the print dots of the print dot row can be uniquely associated with the nozzles. The method may be implemented for different combinations of the nozzles of the print heads 5, 11 so that all nozzles of the fixative print head 11 may be checked.
[0051] An example of an evaluation unit for the marks 13, 14 is illustrated in
[0052] For example, in the method according to
[0053] The control data for the coating unit 10 may be obtained from the print data. For example, the control data may be developed by a controller from the print data and supplied to the printer controller 2. The printer controller 2 can be configured to control the coating unit 10 based on the control data and/or on additional signals required for the printing operation, for example the print clock pulses T.sub.D (
CONCLUSION
[0054] The aforementioned description of the specific embodiments will so fully reveal the general nature of the disclosure that others can, by applying knowledge within the skill of the art, readily modify and/or adapt for various applications such specific embodiments, without undue experimentation, and without departing from the general concept of the present disclosure. Therefore, such adaptations and modifications are intended to be within the meaning and range of equivalents of the disclosed embodiments, based on the teaching and guidance presented herein. It is to be understood that the phraseology or terminology herein is for the purpose of description and not of limitation, such that the terminology or phraseology of the present specification is to be interpreted by the skilled artisan in light of the teachings and guidance.
[0055] References in the specification to “one embodiment,” “an embodiment,” “an exemplary embodiment,” etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
[0056] The exemplary embodiments described herein are provided for illustrative purposes, and are not limiting. Other exemplary embodiments are possible, and modifications may be made to the exemplary embodiments. Therefore, the specification is not meant to limit the disclosure. Rather, the scope of the disclosure is defined only in accordance with the following claims and their equivalents.
[0057] Embodiments may be implemented in hardware (e.g., circuits), firmware, software, or any combination thereof. Embodiments may also be implemented as instructions stored on a machine-readable medium, which may be read and executed by one or more processors. A machine-readable medium may include any mechanism for storing or transmitting information in a form readable by a machine (e.g., a computing device). For example, a machine-readable medium may include read only memory (ROM); random access memory (RAM); magnetic disk storage media; optical storage media; flash memory devices; electrical, optical, acoustical or other forms of propagated signals (e.g., carrier waves, infrared signals, digital signals, etc.), and others. Further, firmware, software, routines, instructions may be described herein as performing certain actions. However, it should be appreciated that such descriptions are merely for convenience and that such actions in fact results from computing devices, processors, controllers, or other devices executing the firmware, software, routines, instructions, etc. Further, any of the implementation variations may be carried out by a general purpose computer.
[0058] For the purposes of this discussion, “processor circuitry” can include one or more circuits, one or more processors, logic, or a combination thereof. For example, a circuit can include an analog circuit, a digital circuit, state machine logic, other structural electronic hardware, or a combination thereof. A processor can include a microprocessor, a digital signal processor (DSP), or other hardware processor. In one or more exemplary embodiments, the processor can include a memory, and the processor can be “hard-coded” with instructions to perform corresponding function(s) according to embodiments described herein. In these examples, the hard-coded instructions can be stored on the memory. Alternatively or additionally, the processor can access an internal and/or external memory to retrieve instructions stored in the internal and/or external memory, which when executed by the processor, perform the corresponding function(s) associated with the processor, and/or one or more functions and/or operations related to the operation of a component having the processor included therein.
[0059] In one or more of the exemplary embodiments described herein, the memory can be any well-known volatile and/or non-volatile memory, including, for example, read-only memory (ROM), random access memory (RAM), flash memory, a magnetic storage media, an optical disc, erasable programmable read only memory (EPROM), and programmable read only memory (PROM). The memory can be non-removable, removable, or a combination of both.
REFERENCE LIST
[0060] DB print image
[0061] DE print bar unit
[0062] PF transport direction of the printing substrate web
[0063] TD print clock pulse
[0064] TW tonal value
[0065] RW reference value
[0066] IW real value
[0067] 1 printing unit
[0068] 2 printer controller
[0069] 3 printing substrate web
[0070] 4.1 through 4.4 print bar
[0071] 5 colored ink print head
[0072] 6 sensor
[0073] 7 drive roller
[0074] 8 roll saddle
[0075] 9 drive roller
[0076] 10 coating unit
[0077] 11 fixative print head
[0078] 12 camera system
[0079] 13 reference mark
[0080] 14 test mark
[0081] 15 reference line
[0082] 16 test line
[0083] 17 print image region
[0084] 18 print image