MAGNETIC-INDUCTIVE FLOWMETER AND CORRESPONDING METHOD
20170248452 · 2017-08-31
Assignee
Inventors
Cpc classification
G01F1/586
PHYSICS
G01F1/588
PHYSICS
International classification
Abstract
A magnetic-inductive flowmeter with a measuring tube and at least one measuring electrode has at least one opening in its circumferential wall, at least a electrode head of the at least one measuring electrode being arranged in the at least one opening. At least one coil pair has first and second coils that are arranged offset to one another on the circumferential wall of the measuring tube in the axial direction of the measuring tube. The first and second coils are arranged at least partially overlapping to one another in a top view of a cross section through the measuring tube. The at least one measuring electrode is arranged in a peripheral area of the circumferential wall of the measuring tube that is located between the first and the second coil of the at last one coil pair.
Claims
1. A magnetic-inductive flowmeter, comprising: a measuring tube, at least one coil pair and at least one measuring electrode with an electrode head, wherein the measuring tube comprises an inflow section and an outflow section which are spaced to one another in an axial direction of the measuring tube, wherein the measuring tube has at least one opening on a circumferential wall thereof, wherein the electrode head of the at least one measuring electrode is arranged in the at least one opening, wherein the at least one coil pair is provided with a first coil and a second coil, wherein the first and second coil of the at least one coil pair are arranged offset with respect to one another in the axial direction of the measuring tube on the circumferential wall of the measuring tube, wherein the first and the second coil are arranged at least partially overlapping one another in a top view of a cross section through the measuring tube, and wherein the at least one measuring electrode is arranged on a peripheral area of the circumferential wall of the measuring tub that is located between the first and the second coil of the at least one coil pair.
2. The magnetic-inductive flowmeter according to claim 1, wherein the first and the second coil of the at least one coil pair are arranged offset to one another solely in the axial direction and/or that the first and the second coil of the at least one coil pair are arranged completely overlapping and/or congruent to one another in the top view of a cross section through the measuring tube.
3. The magnetic-inductive flowmeter according to claim 1, wherein the first and the second coil of the at least one coil pair are arranged radially with respect to the axial direction of the measuring tube and perpendicular to a direction of flow at the circumferential wall of the measuring tube.
4. The magnetic-inductive flowmeter according to claim 1, wherein the at least one measuring electrode is arranged radial to the axial direction of the measuring tube and perpendicular to the direction of flow at the circumferential wall of the measuring tube.
5. The magnetic-inductive flowmeter according to claim 1, wherein the at least one measuring electrode is as far away from the first coil of the at least one coil pair as from the second coil of the at least one coil pair.
6. The magnetic-inductive flowmeter according to claim 1, wherein the at least one measuring electrode, in a top view of a cross section through the measuring tube is arranged a) overlapping in respect to the first and second coil of the at least one coil pair; or b) offset in the peripheral direction in respect to the first and second coil of the at least one coil pair.
7. The magnetic-inductive flowmeter according to claim 1, wherein the first coil and the second coil of the at least one coil pair are connected electrically in series.
8. The magnetic-inductive flowmeter according to claim 1, wherein the first coil and the second coil of the at least one coil pair or all coil pairs are constructed identically to one another with respect to at least one of geometry, number of windings, winding cross section, and production material.
9. The magnetic-inductive flowmeter according to claim 1, wherein at least one the at least one coil pair comprises at least n coil pairs with n≧2, and wherein each of the at least n coil pairs has a first and a second coil, and the magnetic-inductive flowmeter comprises at least m measuring electrodes with m≧2.
10. The magnetic-inductive flowmeter according to claim 1, wherein at least one the at least one coil pair comprises at least n coil pairs with n≧12, and wherein each of the at least n coil pairs has a first and a second coil, and the magnetic-inductive flowmeter comprises at least m measuring electrodes with m≧12.
11. The magnetic-inductive flowmeter according to claim 9, wherein the first coils of the at least n coil pairs are arranged in a first coil plane that runs perpendicular through the measuring tube, wherein the second coils of the at least n coil pairs are arranged in a second coil plane run perpendicular through the measuring tube, wherein the at least m measuring electrodes are arranged in a measuring plane that runs perpendicular through the measuring tube, and wherein the first coil plane, the second coil plane and the measuring plane are spaced from one another in the axial direction and are parallel to one another.
12. The magnetic-inductive flowmeter according to claim 11, wherein the measuring plane is arranged between the first coil plane and the second coil plane and is equally spaced from both coil planes.
13. The magnetic-inductive flowmeter according to claim 9, wherein the first and the second coils of the at least n coil pairs are symmetrically arranged with respect to the axial direction running through the measuring tube on the circumferential wall of the measuring tube.
14. The magnetic-inductive flowmeter according to claim 9, wherein the first and the second coils of the at least n coil pairs are symmetrically arranged with respect to the axial direction running through the measuring tube in a respective opening of the circumferential wall of the measuring tube.
15. The magnetic-inductive flowmeter according to claim 14, wherein at least one of the first and the second coils of the at least n coil pairs are each arranged spaced relative to one another at α=360°/n on the circumferential wall of the measuring tube, and the at least m measuring electrodes are each arranged spaced to one another at α=360°/m on the circumferential wall of the measuring tube.
16. The magnetic-inductive flowmeter according to claim 13, wherein there are as many coil pairs as measuring electrodes.
17. The magnetic-inductive flowmeter according to claim 9, wherein that the first and the second coil of each of the at least n coil pairs has a coil core and wherein the coil cores of all first coils of the at least n coil pairs are connected to one another on first ends thereof via a first yoke and wherein the coil cores of all second coils of the at least n coil pairs are connected to one another on their first ends via a second yoke.
18. The magnetic-inductive flowmeter according to claim 16, further comprising a signal generator, a measuring unit and a control unit, wherein each of the at least one measuring electrodes is at least indirectly connected to an input of the measuring unit, wherein each of the at least one coil pairs is at least indirectly connected to an output of the signal generator and wherein the control unit is adapted for controlling the signal generator and the measuring unit so that the measuring unit detects a measuring voltage of at least the one measuring electrode at least one component of which is oriented perpendicular to the magnetic field.
19. The magnetic-inductive flowmeter according to claim 18, wherein the control unit is adapted for controlling the signal generator so that the respective first and second coils of two coil pairs arranged offset by 180° in a peripheral direction around the measuring tube generate a magnetic field which is directed in the same direction.
20. The magnetic-inductive flowmeter according to claim 18, wherein the control unit is adapted for controlling the signal generator so that the magnetic field permeates the measuring tube as a homogeneous field.
21. The magnetic-inductive flowmeter according to claim 18, wherein the control unit is adapted for controlling the signal generator for exciting the first and the second coils of the at least one coil pair with either a clocked constant field or with a sinusoidal signal.
22. The magnetic-inductive flowmeter according to claim 20, wherein the control unit is adapted for controlling the signal generator (so that it excites the individual coil pairs spaced temporally (TDMA) or coded (CDMA) using the clocked constant field.
23. The magnetic-inductive flowmeter according to claim 20, wherein the control unit is adapted for controlling the signal generator so that it excites the individual coil pairs spaced temporally (TDMA) using a sinusoidal signal or simultaneously using different frequencies (FDMA).
24. The magnetic-inductive flowmeter according to claim 20, wherein the measuring unit comprises an I/Q demodulator for separating the measuring voltage from the interference signals.
25. A method for determining an axial flow speed distribution for a magnetic-inductive flowmeter comprising a measuring tube, at least one coil pair and at least one measuring electrode with an electrode head, wherein the measuring tube comprises an inflow section and an outflow section which are spaced to one another in an axial direction of the measuring tube, wherein the measuring tube has at least one opening on a circumferential wall thereof, wherein the electrode head of the at least one measuring electrode is arranged in the at least one opening, wherein the at least one coil pair is provided with a first coil and a second coil, wherein the first and second coil of the at least one coil pair are arranged offset with respect to one another in the axial direction of the measuring tube on the circumferential wall of the measuring tube, wherein the first and the second coil are arranged at least partially overlapping one another in a top view of a cross section through the measuring tube, and wherein the at least one measuring electrode is arranged on a peripheral area of the circumferential wall of the measuring tub that is located between the first and the second coil of the at least one coil pair, wherein the method comprises operating the flowmeter using a DAR method using a weighting function that contains an iterative method.
26. Method for determining an axial flow speed distribution according to claim 25, wherein the weighting function forms a difference between a reconstructed flow speed distribution and a supplied flow speed distribution.
27. Method for determining an axial flow speed distribution according to claim 25, wherein the weighting function is constructed according to the following formula:
ρ.sub.n+1(x)=ρ.sub.n(x)+b({circumflex over (ν)}.sub.z)(x)−ν.sub.z(x)), wherein n gives the respective iteration, b is a feedback constant, {circumflex over (ν)}.sub.z(x) shows the reconstructed flow speed distribution and v.sub.z(x) gives the supplied flow speed distribution.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION OF THE INVENTION
[0037]
[0038] The at least one coil pair 3 comprises a first coil 3a and a second coil 3b. Both the first coil 3a as well as the second coil 3b of the at least one coil pair 3 are arranged offset to one another in the axial direction 4 of the measuring tube 2 on the circumferential wall 5 of the measuring tube 2. The first and the second coil 3a, 3b are preferably only, i.e. exclusively arranged offset to one another in the axial direction. In particular, they are not arranged offset to one another in the circumferential direction.
[0039] The measuring electrode 7 is arranged in a peripheral area of the circumferential wall 5 of the measuring tube 2, the area being located between the first and the second coil 3a, 3b of the at least one coil pair 3. In
[0040] The coils 3a, 3b of a coil pair 3 are preferably constructed identically to one another in view of their characteristics such as geometry and/or winding number and/or winding cross section and/or production material. This is necessary because the coils 3a, 3b of a coil pair are always preferably supplied with the same current at the same time, so that it is ensured by their identical construction that the magnetic fields generated by them are respectively of the same size and directed in the same direction.
[0041] In
[0042] The magnetic-inductive flowmeter 1 additionally comprises a control unit 10, a measuring unit 11 and a signal generator 12. Both coil pairs 3 (it is also possible to have more coil pairs 3) in
[0043] So that both coils 3a, 3b of a coil pair 3 generate approximately the same magnetic field, they are not only identically constructed, but also connected in series, so that they have the same electric current flowing through them.
[0044] The at least one measuring electrode 7 is connected to the measuring unit 11 in
[0045] As opposed to
[0046] In this case, the measuring unit 11 comprises only one signal input. For this reason, there is a first switch unit 15a that has several ports, to which the individual measuring electrodes 7 are connected. In the following, controlled by the control unit 10, this switch unit connects solely one measuring electrode 7 at a time to the input of the measuring unit 11. The switch of the first switch unit 15a can be designed as a relay in the simplest case. Preferably, however, it is a semi-conductor switch element, so that the measuring voltage can be supplied to the measuring unit 11 in very fast intervals. Preferably, however, two measuring voltages are always supplied to the measuring unit 11 by the first switch unit 15a, whereby a differential measurement is possible. Such a switch unit is, however, not shown in
[0047] In
[0048] It is also possible that the signal generator 12 excites the individual coil pairs 3 with different signals. These signals, for example, can differ in their frequencies (FDMA; Frequency Division Multiple Access). The individual coil pairs 3 can also be excited temporally spaced from one another with a sinusoidal signal (TDMA; Time Division Multiple Access).
[0049] In the case that the signal generator 12 excites the coils 3a, 3b of the at least one coil pair 3 with a clocked constant field, this clocked constant field excites the individual coils 3a, 3b temporally space from one another. It is also possible that this clocked constant field is coded (CDMA; Code Division Multiple Access), wherein, in this case, the signal generator 12 ensures that the individual coils 3a, 3b are not saturated.
[0050] In a coded excitation (CDMA) by means of a clocked constant field, a simultaneous field excitation can take place. For example, all coils arranged perpendicular to an imaginary plane of reference can be supplied with current at an interval of one second for a certain amount of time, wherein all coils that are arranged parallel to the same plane of reference are supplied with current at an interval of 0.5 seconds for a further certain amount of time.
[0051] The measuring unit 11 in this case preferably has an I/Q demodulator for separating the measuring voltage from the interference signals.
[0052] In exciting the individual coil pairs with different frequencies (FDMA), the excitation of all coil pairs 3 can take place simultaneously, wherein all field configurations are simultaneously excited. It is thereby also possible that a limited field strength can be set for each subfield.
[0053] In order to increase the accuracy of the magnetic-inductive flowmeter 1, the flowmeter can be calibrated. For this, the speed of a measuring fluid is measured using another known method or can accordingly be provided. A constant factor can be determined from the difference between the measured speed and the actual speed, which is necessary for a linear scale. This control unit 10 is thereby designed for carrying out this calibration method. Furthermore, an offset compensation can be carried out at zero flow. A factor for scaling is also determined here, which is used for determining the flow speed of the measuring fluid.
[0054]
[0055] Two coil pairs 3 are also shown in
[0056] Both coil pairs 3 in
[0057] This magnetic field has only one component, in particular between two first and two second coils 3a, 3b, which runs perpendicular to the direction of flow of the measuring fluid. Such a magnetic field component 23 is shown in
[0058] The first and the second coils 3a, 3b of a coil pair 3 in
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[0060]
[0061]
[0062] The coil cores 21 of the first coils 3a are connected to one another at their first ends 30 via a first yoke 31a. The first yoke 31a has a round cross section shape. The first yoke 31a is preferably formed as one piece.
[0063] The first coils 3a of the coil pairs 3 are arranged to be symmetric with respect to the axial direction 4 running through the measuring tube 2 on the circumferential wall 5 of the measuring tube 2.
[0064] The measuring electrodes 7 are arranged offset in the circumferential direction to the first and second coils 3a, 3b of each coil pair 3.
[0065]
[0066] Additionally, there are twelve measuring electrodes 7 in
[0067] In the case that the number of measuring electrodes 7 and coil pairs 3 is the same, the measuring electrodes 7 are arranged offset to one another in the circumferential direction at an angle β=α/2 compared to the coil pairs 3. In the example of
[0068] The individual coils 3a, 3b of the coil pairs 3, as well as the individual measuring electrodes 7, are arranged radially on the measuring tube 2. One plane that extends through the longitudinal axis of the first and the second coils 3a, 3b of a coil pair 3 preferably runs through the longitudinal axis 4 of the measuring tube 2.
[0069]
[0070]
[0071] In
[0072] In
[0073] In
[0074] The same holds true for
[0075] In order to be able to determine the flow speed, a tomographic reconstruction method can be used. This includes analytical methods (e.g. direct fourier method), discrete methods (e.g. ART) and direct algebraic reconstruction (DAR).
[0076] In the following, a method for determining the flow speed is described, which is based on the DAR method. The DAR method is described in detail in the publication “TRACHTLER; A and WERNSDORFER A., (1995), Direct Algebraic Reconstruction in Electromagnetic Flow Tomography, Frontiers in Industrial Process Tomography, pages 159 to 170”, to which reference is made here.
[0077]
[0078] In the following, the DAR method is briefly introduced. The desired flow speed, or, respectively the axial flow speed distribution v.sub.z(x) is included in the following equation:
[0079] The term W′ is the (three dimensional) weighting function. This is dependent on the geometry of the magnetic-inductive flowmeter and is preferably determined by means of a three dimensional electromagnetic simulation. An analytic determination of this variable is also possible, however, it should be taken into account that the measuring electrodes 7 have an electrode head 7a, which is not point-like, rather has a significant surface. Thereby, W.sub.x,i and W.sub.y,i are the x- and y-components of the weighting function. B.sub.x,i and B.sub.y,i are the components of the magnetic field. The operator M describes a mapping of the speed field v.sub.z(x) in the finite space .sup.m in of the voltage measurement:
ρ(x) is a weighting function. The construction according to the invention of this weighting function is described in more detail below. The characteristic function k.sub.i(x) is contained in the physical model of the magnetic-inductive flowmeter for each measurement i. Here, the following holds true for mapping:
u=Mν.sub.z(x) (3)
wherein u represents a vector that includes m voltage measurements.
[0080] In order to be able to solve the equation for v.sub.z(x), both sides have to be multiplied by M.sup.−1. However, there is no inverse to the operator M. thus, a pseudo-inverse is used for reconstruction of the axial flow speed distribution v.sub.z(x):
{circumflex over (ν)}.sub.z(x)=M.sup.+u=M*(MM*).sup.−1u=M*A.sup.−1u=M*ũ (4)
thereby, {circumflex over (ν)}.sub.z(x) is the reconstructed flow speed distribution and M* is the adjoint to M and ũ is an auxiliary vector. The elements a.sub.ij of the (m×m)-matrix A can be calculated as follows:
[0081] The matrix A is included in the physical model of the magnetic-inductive flowmeter and, thus, only has to be calculated once. The individual elements a.sub.ij of the matrix are weighted with the weighting function ρ(x).
[0082] Finally, the following holds true for the reconstructed flow speed distribution {circumflex over (ν)}.sub.z(x):
[0083] The DAR method allows for a weighting of individual components with a weighting function according to equation. With a known, supplied flow speed distribution, the deviation of the reconstructed flow speed distribution from the supplied flow speed distribution can be used for reducing the effects that go hand in hand with a high sensitivity in the direct surroundings of the electrodes. For this, an iterative method is chosen in order to adapt the weighting function, after calculating a flow speed distribution in a first step, for calculating a later (more exact) flow speed distribution in a second step. This can be done using equation:
ρ.sub.n+1(x)=ρ.sub.n(x)+b({circumflex over (ν)}.sub.z(x)−ν.sub.z(x)) (7)
n is thereby an iteration count for the respective iteration and b represents a feedback constant. The feedback constant can have a value between 0 and 1. The weighting function does not thereby influence the expected voltage u at the electrodes. The weighting function ρ(x), however, is used for weighting the characteristic functions k.sub.i(x), and thus, can compensate the inhomogeneities in the physical model. After several iterations, the reconstructed flow speed distribution converges at the value of the supplied flow speed distribution v.sub.z(x). If this doesn't happen, then a different value needs to be used for the feedback constant b. The feedback constant can, for example, be increased or decreased by a certain value after all n=N iterations (e.g., N>10, 20, 30, 40 or 50), and namely, until convergence occurs. In such a case, the weighting function ρ.sub.n(x) in equation has to be set back to zero.
[0084] The method can be carried out on a conventional computer chip, however, it can also be carried out on a microcontroller or a FPGA.
[0085] The invention is not limited to the described embodiments. In the scope of the invention, all described and/or illustrated features can be arbitrarily combined with one another.