Abstract
A heat press for decorating substrates includes a support frame, a lower platen assembly supported on the support frame, and a linkage assembly having at least an upper link arm pivotally coupled with the support frame for movement to and between first and second positions. An upper platen assembly is coupled with the support frame by the linkage assembly for movement relative to the lower platen assembly to and between an open condition away from the lower platen assembly, and a closed condition adjacent the lower platen assembly, as the upper link arm is moved to and between the first and second positions. A linear actuator cooperates with the linkage assembly to further move the upper platen assembly in the closed condition in a direction to clamp an upper platen against a lower platen by moving an actuator rod from an extended position toward a retracted position.
Claims
1. A heat press for decorating substrates, comprising: a support frame; a lower platen assembly supported on the support frame and including a lower platen; a linkage assembly comprising at least an upper link arm pivotally coupled with the support frame for movement to and between first and second positions; an upper platen assembly operatively coupled with the support frame by the linkage assembly for movement relative to the lower platen assembly to and between a first, open condition away from the lower platen assembly and a second, closed condition adjacent the lower platen assembly, as the upper link arm is moved to and between the first and second positions; and a linear actuator operatively coupled for movement with the upper link arm, the linear actuator having an actuator rod movable to and between at least a first, retracted position and a second, extended position; the linear actuator cooperating with the linkage assembly such that: the linear actuator moves the upper platen assembly in the second, closed condition in a direction to clamp an upper platen against the lower platen by moving from the second extended position toward the first retracted position.
2. The heat press of claim 1, further comprising a handle cooperating with the linkage assembly and operable to move the upper link arm between the first and second positions.
3. The heat press of claim 1, wherein the linear actuator moves from the retracted position toward the extended position to raise the upper platen away from the clamped condition relative to the lower platen.
4. The heat press of claim 1, wherein the linkage assembly is biased in a direction such that the upper platen assembly is moved toward the first, open condition.
5. The heat press of claim 1, further comprising: an electromagnet supported on the linkage assembly; and a magnetically attractive member on the linear actuator; the electromagnet positioned and arranged to selectively magnetically couple with the magnetically attractive member as the upper link arm is moved from the first position toward the second position; whereby movement of the linear actuator toward retracted position pulls the upper platen into clamping engagement with the lower platen.
6. The heat press of claim 1, further comprising a controller communicating with and configured to control operation of the linear actuator.
7. The heat press of claim 6, wherein: the controller is supported on the upper link arm; the heat press has a front end along a side of the lower platen assembly opposite the linkage assembly; the controller comprises a first user interface positioned for viewing by a user located at the front end of the heat press when the upper link arm is in the first position; the controller comprises a second user interface positioned for viewing by a user located at the front end of the heat press when the upper link arm is in the second position.
8. The heat press of claim 6, further comprising: at least one sensor in communication with the controller; the at least one sensor configured to detect an operating condition associated with the heat press and comprising at least one of: an accelerometer, or a thermocouple; wherein the controller is configured to control operation of the heat press based on information related to an operating condition detected by the at least one sensor.
9. The heat press of claim 8, wherein the controller is configured to control operation of at least one of the linear actuator or an electromagnet positioned and arranged to selectively magnetically couple with the linear actuator as the upper link arm is moved from the first position toward the second position based on information related to an operating condition detected by the at least one sensor.
10. The heat press of claim 6, further comprising at least one visual indicator communicating with the controller and configured to illuminate under the command of the controller based on an operating status of the heat press.
11. The heat press of claim 1, wherein the linkage assembly further comprises: a first intermediate link pivotally coupled with the support frame; a second intermediate link coupled between the upper link arm and the first intermediate link; and a lower link coupled with the first intermediate link and a biasing member; the biasing member biasing the linkage assembly such that the upper link arm is moved toward the first position and the upper platen assembly is moved toward the first, open condition.
12. The heat press of claim 1, wherein the lower platen assembly comprises: a lower platen supported on the support frame for movement relative to the support frame in a plane parallel to the plane of the lower platen, such that the lower platen can be moved out of registration with the upper platen assembly.
13. The heat press of claim 12, wherein the lower platen assembly further comprises: a lower housing supported on the support frame; and a rotary support assembly on the lower housing and coupled with the lower platen to facilitate rotational movement of the lower platen in a plane parallel to the plane of the lower platen.
14. The heat press of claim 13, wherein: the rotary support assembly is coupled with the lower housing for translational movement along a vertical axis relative to the plane of the lower platen; the rotary support assembly biased in a direction away from the lower housing and moved by engagement of the upper platen assembly with the lower platen assembly such that the lower platen contacts the lower housing, whereby the rotational movement of the lower platen is inhibited and force applied to the lower platen from the upper platen is transmitted to the support frame.
15. The heat press of claim 13, wherein the rotary support assembly comprises a rotary bearing having a rotational axis that is offset from a geometric center of the lower platen such that the rotational movement of the lower platen comprises an eccentric movement defined by rotation of the geometric center of the lower platen about the rotational axis of the rotary bearing.
16. A method of operating a heat press, the method comprising: moving an upper platen relative to a lower platen from an open position away from the lower platen in a direction toward a closed position adjacent the lower platen; and in the closed position of the upper platen, actuating a rod of a linear actuator to move from an extended position in a direction toward a retracted position, whereby the upper platen is clamped against the lower platen.
17. The method of claim 16, further comprising: magnetically coupling the linear actuator with an electromagnet such that a pulling force is transferred from the linear actuator to the upper platen as the rod moves toward the retracted position to clamp the upper platen against the lower platen.
18. The method of claim 17, further comprising: actuating the rod of the linear actuator to move from the retracted position toward the extended position, whereby clamping of the upper platen against the lower platen is released.
19. The method of claim 18, further comprising: magnetically uncoupling the electromagnet from the linear actuator after the rod of the linear actuator has moved toward the extended position to release the clamping of the upper platen against the lower platen.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0025] The accompanying drawings, which are incorporated in and constitute a part of this Specification, illustrate exemplary embodiments of the invention and, together with a general description of the invention given above, and the detailed description given below, serve to explain the principles of the invention.
[0026] FIG. 1 is a perspective view of an exemplary machine for heat pressing substrates in accordance with the principles of the present disclosure.
[0027] FIG. 2A is a left side view of the heat press of FIG. 1 in a fully open position.
[0028] FIG. 2B is a left side view of the heat press of FIG. 1 in a partially closed position.
[0029] FIG. 2C is a detail side view of the exemplary heat press with elements removed to illustrate an exemplary control module mounted in the linkage assembly and the heat press in a fully closed position.
[0030] FIG. 3A is a perspective view of the control module.
[0031] FIG. 3B is a view of the control module of FIG. 3A with outer panels removed.
[0032] FIG. 4A is a left-side section view of a lower housing and rotary support assembly of the exemplary heat press.
[0033] FIG. 4B is a section view depicting features of the lower platen, the lower housing, and the rotary support assembly.
[0034] FIG. 4C is a bottom view of the lower platen assembly and rotary support assembly.
[0035] FIG. 4D is a perspective view of the exemplary heat press showing the lower platen rotated 45 degrees to the right.
[0036] FIG. 4E is a perspective view of the exemplary heat press showing the lower platen rotated 45 degrees to the left.
[0037] FIG. 4F is a perspective view of the exemplary heat press showing the lower platen rotated 180 degrees from the home position.
[0038] FIG. 5A is a left side view of the exemplary heat press in the open position and the lower platen in its upward position.
[0039] FIG. 5B is a left side view similar to FIG. 5A, illustrating the exemplary heat press in the closed position with the lower platen in its lower position contacting the lower housing.
[0040] FIG. 6A is a partial rear elevation view of the exemplary heat press illustrating lower platen temperature and presence sensors.
[0041] FIG. 6B is a partial side view of the exemplary heat press illustrating lower platen temperature and presence sensors.
[0042] FIG. 7 is a rear perspective view of another exemplary heat press in accordance with the present disclosure, illustrating alternative operator handle assembly and shortened main lever arms.
DETAILED DESCRIPTION
[0043] FIG. 1 depicts an exemplary machine (heat press) 10 for heat pressing substrates in accordance with the principles of the present disclosure. In the embodiment shown, the heat press 10 includes a support frame 12, a lower platen assembly 14 including a lower platen 16 that can be easily interchanged with differently sized platens, an upper platen assembly 18 including an upper, heated platen 20, a linkage assembly 22 including an upper link arm 24, an operator handle 26, an electromagnet 28, a control module 30, a linear actuator 32 housed within the control module 30 and having a ferrous plate 34 for coupling with the electromagnet 28 as the major components. The lower platen assembly 14 is supported on the support frame 12, and the upper platen assembly 18 is coupled with the support frame 12 by the linkage assembly 22 for movement relative to the lower platen assembly 14 to and between a first, open condition (depicted in FIGS. 1 and 2A) and a second, closed condition (depicted in FIG. 2B).
[0044] FIG. 2A is a left side view of the heat press 10 in the first, fully open position. The exemplary heat press 10 shown and described herein utilizes a pair of spaced apart linkage assemblies 22 to raise and lower the upper platen assembly 18 as described hereinbelow. Because the linkage assemblies 22 are identical in construction, only one will be described in detail herein. Each linkage assembly 22 comprises an upper link arm 24 pivotally coupled with an upper end of the support frame 12 for movement to and between a first position corresponding to the first, open condition of the upper platen assembly 18, and a second position corresponding to the second, closed condition of the upper platen assembly 18. The linkage assembly 22 further includes a first intermediate link 40 pivotally coupled with the support frame 12 at a position on the support frame 12 below the upper link arm 24, and a second intermediate link 42 coupled between the upper link arm 24 and the first intermediate link arm 40. As best seen in FIGS. 4B and 6B, a first end 44 of a lower link 46 of the linkage assembly 22 is coupled to an end of the first intermediate link 40, and a second end 48 of the lower link 46 is coupled with a biasing member 50 attached to the support frame 12.
[0045] The linkage assembly 22 defines a four-bar mechanism which is operable to pivotally lift and lower the upper platen assembly 18 and, in some configurations, lock the upper platen 20 in a clamped condition against the lower platen 16. In the embodiment shown, the biasing member 50 comprises a spring mechanism attached between the support frame 12 and the lower link 46 of the linkage assembly 22. The spring mechanism is configured to bias the entire upper platen assembly 18 toward the first, fully open position depicted in FIG. 2A. Accordingly, when there are no forces keeping the upper platen assembly 18 in a lowered or closed position, the natural state of the heat press 10 is for the upper platen assembly 18 to be in a raised and open position. Such spring mechanisms can be of various designs or configurations. In the exemplary embodiment shown herein, the spring mechanisms comprise gas springs typical of those used in mechanical systems to lift loads.
[0046] In the embodiment shown, structure extends from the upper link arm 24 of each linkage assembly to define lever arms 52 for mounting the operator handle 26. The control module 30 is mounted in between the lever arms 52 and at a position where the linear actuator 32 housed within the control module 30 can be used to apply force on the upper platen assembly 18. The control module 30 is a separate assembly that may be rigidly attached to the lever arms 52, for example, via three control module connection points 54 on each side of the control module 30 (see FIG. 2A). The internal linear actuator 32 is mounted within the control module 30 at a position such that the ferrous plate 34 coupled with the distal end of the actuator rod 56 of the linear actuator 32 will naturally align with and make contact with the electromagnet 28 as the lever arms 52 are lowered (and thus the upper platen assembly 18 is lowered) toward the lower platen 16.
[0047] FIG. 2B is a side view of the heat press 1 in a partially closed configuration wherein the upper link arm 24 has been moved to the second position and the lower platen assembly 18 is in the second, closed condition with the upper platen 20 adjacent the lower platen 16. In this configuration, the ferrous plate 34 provided on the rod 56 of the linear actuator 32 first makes contact with the electromagnet 28. In this embodiment, an operator will manually pull the upper heated platen assembly 18 down using the operator handle 26, thus making for a safe operation where the operator is able to monitor the movement of the upper heated platen assembly 18. In other embodiments, movement of the upper heated platen assembly 18 can be automated with motors and/or actuators using advance sensing methods to protect against objects getting caught between the upper platen 20 and the lower platen 16.
[0048] The actuator rod 56 of the linear actuator 32 is partially extended so that when the ferrous plate 34 first makes contact with the electromagnet 28, the heated upper platen 20 is not in intimate contact with the lower platen 16 or a substrate supported on the lower platen 16, but is located some distance above the substrate. This distance is defined herein as the hover gap 0. The control module 30 may utilize the hover gap 0 to protect an operator against getting pinched, to hover the heated upper platen 20 above the substrate for various cycle preferences, and for applications requiring non-contact heating of substrates. Once the operator lowers the upper heated platen assembly 18 into the position depicted in FIG. 2B and the control module 30 senses that the ferrous plate 34 has made contact with the electromagnet 28, the control module 30 may energize the electromagnet 28 so that it attracts and clamps onto the ferrous plate 34 to thereby hold the upper platen assembly 18 in this partially open configuration.
[0049] FIG. 2C is a partial view of the exemplary heat press 10 in a fully closed and clamped configuration. In this configuration the rod 56 of the linear actuator 32 has been retracted to the point where the upper platen 20 makes contact with the substrate on the lower platen 16 and there is no longer a hover gap 0. The amount of force exerted on the lower platen 16 is dictated by the amount of force generated by the linear actuator 32.
[0050] FIG. 3A shows an exemplary control module 30 in accordance with the principles of the present disclosure. In this embodiment, the control module 30 is a complete assembly that can be mounted into an existing clam-shell type heat press in order to retrofit a conventional heat press to include features of the exemplary heat press 10 described herein. The control module 30 includes a control module side member 60 on each side of the assembly. Three tapped holes 62 are provided on each control module side member 17 to align with control module connection points 14 located on each lever arm 52 as shown in FIG. 2A. The control module 30 may thereby be fastened to the lever arms 52 using standard fasteners.
[0051] Also shown in FIG. 3A is the control module cover 64 with integral machine status lights 66. In one embodiment, the machine status lights 66 can comprise multi-color RGB style LED strip lights to provide an operator with a quick view of the status of the heat press 10 at different times during a processing cycle based on the color emitted. For example, when the heat press 10 is first turned on the status lights 66 can be illuminated with an amber color. Once the heated upper platen 20 has reached a set temperature, the status lights 66 can be changed to a green color. The operator is thereby able to determine the status of the heat press 10 from across the room by viewing the color that these status lights 66 emit, without having to read a display panel. The status lights 66 can also be configured to change colors for different functions of the heat press 10, thereby allowing a very quick status of machine function by viewing from a distance. This can be particularly helpful in situations where there are many heat pressing stations, as operators and supervisors can easily view a group of heat presses 10 from a distance and ascertain their operational status. The control module 30 may further include an operator interface 68 on its front surface 70. The operator interface 68 may comprise a display and/or input mechanisms that enable an operator to change settings, input data, and interface with the heat press 10.
[0052] FIG. 3B is a view of the control module 30 with panels 60 and cover 64 removed to show detail. In this view it is seen that the status lights 66 are mounted on the three sides of the control module cover 64. A power entry bracket 72 includes electric connection points to items outside of the control module 30. Mounted on the bottom inside surface of this power entry bracket 72 is a positional information sensor 74. Feedback from the positional information sensor 74 is used by the control module 30 to detect the true angular position of the upper platen assembly 18 with respect to the lower platen 16. The positional information sensor 74 also provides information that the control module 30 may use to stop the upper platen assembly 18 at different positional angles for adjusting hover positions or open positions of the upper platen assembly 18 and various gesture controls. Beneficially, information provided by the positional information sensor 74 enables the heat press 10 to have a high degree of intelligence and operational features.
[0053] The exemplary heat press 10 may further include an additional or alternative sensor in the form of a conductance wire 76 connected to the ferrous plate 34, such as by an anchor screw 78. The conductance wire 76 also connects to an input pin on the heat press main logic board (not shown). The ferrous plate 34 may be electrically isolated from the rest of the heat press 10 by the linear actuator 32. When the ferrous plate 34 contacts the electromagnet 28, electric current will run from the input pin on the main logic board, through the conductance wire 76, to the ferrous plate 34 and the rest of the heat press 10. A microprocessor in the control module 30 may be configured to sense the flow of electric current and makes logic decisions based on the sensed current. This is one method of sensing when the ferrous plate 34 contacts the electromagnet 28.
[0054] In the embodiment shown, the linear actuator 32 is structurally mounted to the control module side members 60 by a rear clevis support bracket 80 coupled with the linear actuator 32. A clevis pin 82 inserted through a mounting hole provided at the rear of the linear actuator 32 may be used to couple the linear actuator 32 to the rear clevis support bracket 80. The linear actuator 32 is supported on the rear clevis support bracket 80 such that the linear actuator 32 is able to freely pivot about the clevis pin 82 through a specified angular movement. The ferrous plate 34 is pivotally coupled with the distal end of the actuator rod 56 at the opposite end of the linear actuator 32, such as by a ferrous plate clevis pin 84 inserted through a corresponding hole through the actuator rod 56. In this configuration, the ferrous plate 34 is able to slightly pivot on the end of the actuator rod 56 so that when the ferrous plate 34 makes contact with the electromagnet 28 it will remain in parallel intimate contact with the electromagnet 28 throughout the movement of the linear actuator 32.
[0055] In addition to the first operator interface 68 located on the front 70 of the control module 30, the exemplary control module 30 may further include a second operator interface 90 positioned on the bottom panel 92 of the control module 30. The second operator interface 90 may comprise a touchscreen display for viewing and/or modifying certain machine parameters when the heated upper platen assembly 18 is in its open position. Accordingly, the second operator interface 90 may display machine status information so that the operator can view and/or adjust certain machine parameters without having to move the heated upper platen assembly 18 down to view the first operator interface 68. A front view of second operator interface 90 can be seen in FIG. 1.
[0056] Also visible in FIG. 3B are two thermocouple connection ports 94. These thermocouple connection ports 94 are located on the power entry bracket 72 and are connection points for two external thermocouple probes. As described in the summary section above, these probes may be used for various functions. Some of the possible uses include calibration of the heated upper platen 20, closed loop temperature control of the heat press 10, external reading and/or sensing of the heated upper platen 20 and/or lower platen 16, and/or sensing of various substrate surfaces. These probes could also be used to measure the temperatures of objects outside of the heat press 10 that they are attached to. The thermocouple probes can be common K-type thermocouple probes with extended lead wires, such as may be commonly found on internet websites like Amazon.com. While the use of external thermocouple probes has been shown and described herein in the context of a clam-shell type heat press 10 in accordance with the principles of the present disclosure, it will be appreciated that external thermocouple probes could be used in a similar manner in other types of presses used for decorating substrates.
[0057] FIG. 4A shows a left side view of an assembly for mounting the lower platen 16 to the support frame 12. In the embodiment shown, the assembly includes a lower housing 100 and a rotary support assembly 102 coupled with the lower housing 100. The rotary support assembly 102 comprises a bearing support plate 104 vertically movably mounted to the lower housing 100 by support springs 106 and linear guides 108 positioned at the periphery of the bearing support plate 104, such as the corners of the bearing support plate 104 for example. A platen mounting plate 110 is rotatably mounted to the bearing support plate 104 by a rotary bearing 112 such that the platen mounting plate 110 can be rotated about the vertically extending rotation axis 114 of the rotary bearing 112. A ball detent device 116 disposed between the bearing support plate 104 and the platen mounting plate 110 cooperates with detent features, such as selectively arranged recesses on the underside of the platen mounting plate 110, to define positive rotational stop positions around the rotation axis 114 of the rotary bearing 112.
[0058] FIG. 4B depicts a partial section view of the lower platen assembly 14 supported on the rotary support assembly 102. In this embodiment, the lower platen 16 is mounted on the platen mounting plate 110 such that the geometric center of the lower platen 16 is off center from the rotation axis 114 of the rotary bearing 112. Such mounting enables the lower platen 16 to rotate eccentrically with respect to the rest of the heat press 10. One rotary ring of the rotary bearing 112 is mounted to the platen mounting plate 110, and the other rotating ring of the rotary bearing 112 is mounted to the bearing support plate 104. The bearing support plate 104 has a hole in each of its four corners where the linear guides 108 protrude through and guide the bearing support plate 104 along a vertical linear path. In one embodiment, the linear guides 108 may be simple, flathead cap screws of sufficient length to allow the bearing support plate 104 to move linearly along their axes. In this way, the bearing support plate 104 may be contained in all directions except for the vertical linear movement path.
[0059] FIG. 4C depicts a bottom view of the lower housing 100 with the lower platen 16 mounted thereon and rotated away from the home position. In this view it can be seen that there is a lower platen geometric center 120 which has been rotated some distance away from the lower housing 100. This illustrates the eccentric movement of the lower platen 16 relative to the lower housing 100.
[0060] FIG. 4D is a perspective view of the exemplary heat press 10 illustrating the lower platen 16 rotated a predetermined angular distance toward the right side of the heat press 10. At this point a detent may be provided to cooperate with the ball detent device 116 to hold the lower platen 16 in this position so that an operator can use the partially obstructed lower platen 16 as a work surface. For example, this position of the lower platen 16 could be used by operators who need to work on the lower platen 16 surface without the need for it to be fully exposed. In some machine operations this could be a very quick and easy way to perform functions on various substrates and decorating indicia. The operator could further continue to rotate the lower platen 16 to a different angle in order to provide the most ergonomic position for using the lower platen 16 surface as a work surface. FIG. 4E illustrates the lower platen 16 rotated a predetermined angular distance to the left side of the heat press 10. Similar to the description above, a detent may be provided to cooperate with the ball detent device 116 in the angular movement of the lower platen 16 to hold the lower platen 16 in this position so that an operator can perform operations on the substrate without the lower platen 16 shifting. As discussed above, this configuration provides a quick and easy way for operators to use the lower platen 16 as a partially obstructed work surface. The operator may also rotate the lower platen 16 to a different angle, to the right or left, in order to use the lower platen 16 as a work surface at a favorable ergonomic body position.
[0061] FIG. 4F illustrates a configuration where the lower platen 16 has been rotated 180 degrees from a home position associated with the normal pressing operation of the heat press 10. In this position, an operator can have a complete unobstructed clearance of the surface of the lower platen 16 for use as a work surface. A detent may be provided to cooperate with the ball detent device 116 such that the lower platen 16 is held stationary in this position for use as a work surface. In order to optimize speed of use and ergonomics of the heat press 10, the lower platen 16 may be rotated to any angular position within the 360 degrees of rotation to be used as a work surface.
[0062] In order to make it easier to rotate the lower platen 16, side trays 122 may be provided on the left and right sides of the lower platen 16. The side trays 122 may include integral tray handles 124 such that an operator can have a place to grasp and rotate the lower platen 16. These side trays 122 may be attached with standard fasteners and a heat insulating bushing between the side tray 122 and the lower platen 16. It is beneficial to insulate the attached side trays 122 from the lower platen 16 due to the fact that the lower platen 16 can become hot and difficult to touch. A front tray 126 may also be provided along a front edge of the lower platen 16. Similar to the side trays 122, the front tray 126 fastened and thermally insulated from the lower platen 16.
[0063] The side trays 122 and front tray 126 may also be arranged and configured to catch and support excess substrate material that might fall outside the boundaries of the lower platen 16. Since the lower platen 16 is able to rotate and is in close proximity to the support frame 12, any excess material that would otherwise hang down from the peripheral edges of the lower platen 16 could become caught between the rotating lower platen 16 and support frame 12. When loading a garment or substrate on to the lower platen 16 in a rotated position (such as depicted in FIGS. 4D, 4E, and 4F) an operator can ensure that the entire substrate may supported by the lower platen 16, the side trays 122, and the front tray 126 so that the lower platen 16 can be freely rotated back to its home position.
[0064] FIG. 5A is a left side view of the exemplary heat press 10 in a fully open position. In this view, a rotating platen clearance gap G can be seen between the lower surface of the platen mounting plate 110 and an upper horizontal surface of the lower support frame 12. This rotating platen clearance gap G is beneficial to allow the lower platen 16 to rotate freely around its angular movement without hitting or rubbing against any other part of the heat press 10. It is the function of the support springs 106, as depicted in FIG. 4B, to support the lower platen 16 at a height that results in this rotating platen clearance gap G. FIG. 5B is a left side view of the heat press 10 in the closed and clamped condition. It can be seen that in this position, the upper platen 20 has contacted the lower platen 16 and has forced the platen mounting plate 110 down into contact with the support frame 12, thereby eliminating the rotating platen clearance gap G. In this configuration, any additional forces applied by the upper platen 20 to the lower platen 16 will be transmitted to the support frame 12. This ensures that no forces will be borne by parts of the rotary support assembly 102 once contact has been made. Rather, all forces created in the system will be carried by the support frame 12.
[0065] FIG. 6A is a rear view of the exemplary heat press 10 in the open condition. In this view, two sensors 130, 132 are shown mounted on a lower platen sensor bracket 134. The horizontal centerline of each of these sensors 130, 132 is in the same a horizontal plane as the horizontal centerline of the lower platen 16. The first sensor 130 may be a non-contact temperature sensor configured to accurately measure a temperature of the lower platen 16 from some distance. The control module 30 can use information related to the sensed temperature to regulate the amount of heat transmitted to the lower platen 16 at times when the heat press 10 is not being used to press substrates. For embodiments of a heat press 10 that includes a motorized system for automatically raising and lowering the upper platen assembly 18, the control module 30 can modulate the amount of heat transmitted to the lower platen 16 for tight temperature control of the lower platen 16. Additionally, in a semi-automatic embodiment, the control module 30 can be configured to warn an operator to lower the upper heated platen assembly 18 at times when the heat press 10 is not being used to press substrates. The second sensor 132 may be a non-contact presence sensor configured to detect when the lower platen 16 is in the proper location for the upper platen assembly 18 to be lowered (e.g., the home position of the lower platen 16). Feedback from this non-contact present sensor 132 can also be used by the control module 30 to determine when the operator has changed out the lower platen 16 for a differently sized lower platen. Thus, the heat press 10 may automatically determine what type and size of platen has been placed into the heat press. FIG. 6B is a left side view showing the location of the lower platen sensor bracket 134 some distance behind but in-line with the rear edge of the lower platen 16.
[0066] FIG. 7 is a rear side view of another embodiment of a heat press 10a, similar to the heat press 10 described above with respect to FIGS. 1-6B, wherein the lever arms 52a have been shortened so they are flush with the front edge of the control module 30. Most conventional clam-shell type heat press designs are configured similar to the heat press 10 depicted in FIG. 1, wherein an operator handle 26 is disposed between extended lever arms 52 with which the operator can operate the press. However, when the press is in the open position in such configurations, the operator handle 26 is quite high in the air as shown in FIG. 1. An operator must therefore reach up and over the entire machine to pull down on the operator handle 26 shown in FIG. 1. In the alternative embodiment depicted in FIG. 7, an alternative operator handle 140 is coupled to an extension of the first intermediate link 40a. This position greatly reduces the distance an operator must reach to operate the heat press 10a, which leads to a more ergonomic design. Additionally, when the operator handle 26 is located between the lever arms 52 as in FIG. 1, only one hand can be used to pull downwardly on the handle 26. The alternative handle 140 allows for a much wider handle so that an operator can use two hands to pull downwardly on the handle 140. This leads to better ergonomics and less strain on the shoulder joints of the operator.
[0067] While the present invention has been illustrated by a description of various embodiments, and while these embodiments have been described in considerable detail, it is not intended to restrict or in any way limit the scope of the appended claims to such detail. The various features shown and described herein may be used alone or in any combination. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and method, and illustrative example shown and described. Accordingly, departures may be made from such details without departing from the spirit and scope of the general inventive concept.
