BALANCED SET OF IRON TYPE GOLF CLUBS

Abstract

A a method of making set of a plurality of at least a combination of three golf clubs of progressive lofts that are matched to provide identical swing characteristics; each of the golf clubs including a club head, a shaft and a grip at the upper end of said shaft; each club of the combination characterized by having an essentially identically located, computer designed center of gravity; each club being further defined by the shaft having an equal length, having an identical swing weight, identical grip weight and an identical club head weight.

Claims

1. A method of making a set of matched golf clubs in combinations of at least three matched golf clubs; each club having a club head, a shaft and grip to provide identical swing characteristics; said club head having a means for connection to a shaft, a frontal ball striking face, a top surface, bottom surface, heel, toe and rear surface defining a rear weight and cavity formed therein, comprising the steps of: a. locating the center of gravity of each of the club heads of a given combination of club heads of the set in the same relative position in three axes in each club head defined by the intersection of the horizontal X-axis, the vertical Y-axis and the posterior Z-axis; b. matching the weight of each of said club heads whereby the weight of each club head is the same; c. matching the length of the shaft of each club whereby the length of each shaft is the same; d. and, attaching said shaft with a grip to said club head whereby each club has an identical length, identical weight, identical swing weight and identical center of gravity location.

2. The method of claim 1 wherein the location of said center of gravity and said club head weight are adjusted by precisely adjusting the weight and size of said club head.

3. The method of claim 2 further defined by adjusting the X-axis, and the Y-axis of the location of said center of gravity in sequential steps.

4. The method of claim 3 further including the step of adjustably positioning the X-axis of said center of gravity in a heel to toe direction by angularly varying the thickness of said rear weight of said club head in a heel to toe direction such that an increase of the angle of thickness locates the X-axis closer toward said toe and a decrease of the angle of thickness locates the X-axis closer toward said heel of said club head.

5. The method of claim 4 further including the step of adjustably positioning the Y-axis of said center of gravity in a top to bottom direction by adjusting the height of said rear weight between said top surface and said bottom surface such that an increase in height of said rear weight locates the Y-axis closer toward said top surface and a decrease in height of said rear weight locates the Y-axis closer toward said bottom of said club head.

6. The method of claim 5 wherein the location of the Z-axis of said center of gravity is a result of the position of the X-axis and Y-axis.

7. The method of claim 2 wherein the weight of the club head is adjusted by varying the size of the cavity of each club in a combination.

8. The method of claim 7 wherein the step of adjusting the weigh is further defined by increasing the size of the cavity to decrease the club head weight and decreasing the size of the cavity to increase the club head weight.

9. The method of claim 8 wherein the step of adjusting the weigh is further defined by altering the height of the toe and or the height of the heel of each club in a combination; whereby increasing the height of the heel and or toe increases the club head weight and decreasing the height of the toe or heel decreases the club head weight.

10. The method of claim 6 further including a step of repeating the steps of claim 6 until optimum values of the parameters of the club head are found.

11. A method of making a set of matched golf clubs in combinations of at least three matched golf clubs; each club having a club head, a shaft and grip to provide identical swing characteristics; said club head having a means for connection to a shaft, a frontal ball striking face, a top surface, bottom surface, heel, toe and rear surface defining a rear weight and cavity formed therein, comprising the steps of: a. locating the center of gravity of each of the club heads of a given combination of club heads of the set in the same relative position to and equidistant from the frontal ball striking face in three axes in each club head, the axes defined by the intersection of the horizontal X-axis, the vertical Y-axis and the posterior Z-axis, b. matching the weight of each of said club heads whereby the weight of each club head is the same; c. matching the length of the shaft of each club in the combination whereby the length of each club is the same; d. and, attaching said shaft to said club head whereby each club has an identical length, identical weight, identical swing weight and identical center of gravity location.

12. The method of claim 11 wherein the location of said center of gravity and said club head weight are adjusted by precisely adjusting the weight and size of the club head.

13. The method of claim 12 further defined by adjusting the X-axis, and the Y-axis of the location of said center of gravity in sequential steps.

14. The method of claim 13 further including the step of adjustably positioning the X-axis of said center of gravity in a heel to toe direction by angularly varying the thickness of said rear weight of said club head in a heel to toe direction such that an increase of the angle of thickness locates the X-axis closer toward said toe and a decrease of the angle of thickness locates the X-axis closer toward said heel of said club head.

15. The method of claim 14 further including the step of adjustably positioning the Y-axis of said center of gravity in a top to bottom direction by adjusting the height of said rear weight between said top surface and said bottom surface such that an increase in height of said rear weight locates the Y-axis closer toward said top surface and a decrease in height of said rear weight locates the Y-axis closer toward said bottom of said club head.

16. The method of claim 15 wherein the location of the Z-axis of said center of gravity is a result of the position of the X-axis and Y-axis.

17. The method of claim 12 wherein the weight of the club head is adjusted by varying the size of the cavity of each club in a combination.

18. The method of claim 17 wherein the step of adjusting the weigh is further defined by increasing the size of the cavity decreases the club head weight and decreasing the size of the cavity increases the club head weight.

19. The method of claim 18 wherein the step of adjusting the weigh is further defined by altering the height of the toe and or the height of the heel of each club in a combination; whereby increasing the height of the heel and or toe increases the club head weight and decreasing the height of the toe or heel decreases the club head weight.

20. The method of claim 16 further including a step of repeating the steps of claim 16 until optimum values of the parameters of the club head are found.

21. A method of making a set of matched golf clubs in combinations of at least three matched golf clubs; each club having a club head, a shaft and grip to provide identical swing characteristics; said club head having a means for connection to a shaft, a frontal ball striking face, a top surface, bottom surface, heel, toe and rear surface defining a rear weight and cavity formed therein, comprising the steps of: a. locating the center of gravity of each of the club heads of a given combination of club heads of the set using a computer aided design program in the same relative position to and equidistant from the frontal ball striking face in three axes in each club head, the axes defined by the intersection of the horizontal X-axis, the vertical Y-axis and the posterior Z-axis, b. matching the weight of each of said club heads whereby the weight of each club head is the same; c. matching the length of the shaft of each club in the combination whereby the length of each club is the same; d. and, attaching said shaft with a grip to said club head whereby each club has an identical length, identical weight, identical swing weight and identical center of gravity location.

22. The method of claim 21 wherein the location of said center of gravity and said club head weight are adjusted by precisely adjusting the weight of said club head in accordance with parameters determined by said computer aided design.

23. The method of claim 22 further defined by adjusting the X-axis, and the Y-axis of the location of said center of gravity in sequential steps.

24. The method of claim 23 further including the step of adjustably positioning the X-axis of said center of gravity in a heel to toe direction by angularly varying the thickness of said rear weight of said club head in a heel to toe direction such that an increase of the angle of thickness locates the X-axis closer toward said toe and a decrease of the angle of thickness locates the X-axis closer toward said heel of said club head.

25. The method of claim 24 further including the step of adjustably positioning the Y-axis of said center of gravity in a top to bottom direction by adjusting the height of said rear weight between said top surface and said bottom surface such that an increase in height of said rear weight locates the Y-axis closer toward said top surface and a decrease in height of said rear weight locates the Y-axis closer toward said bottom of said club head.

26. The method of claim 25 wherein the location of the Z-axis of said center of gravity is a result of the position of the X-axis and Y-axis.

27. The method of claim 21 wherein the weight of the club head is adjusted by varying the size of the cavity of each club in a combination.

28. The method of claim 27 wherein the step of adjusting the weight is further defined by increasing the size of the cavity to decrease the club head weight and decreasing the size of the cavity to increase the club head weight.

29. The method of claim 28 wherein the step of adjusting the weigh is further defined by altering the height of the toe and or the height of the heel of each club in a combination; whereby increasing the height of the heel and or toe increases the club head weight and decreasing the height of the toe or heel decreases the club head weight.

30. The method of claim 26 further including a step of repeating the steps of claim 26 until optimum values of the parameters of the club head are found.

31. The method of claim 21 wherein the step of using a computer aided design includes determining the shape, weight, size and the X, Y, and Z axes of the club head.

32. The method of claim 21 further including the steps of entering the height of the toe and the height of the heel into the computer aided design program; calculating the weight of the club head based of the heel and toe height parameters; entering the back angle of the club head formed by the rear surface of the club head between the heel and toe into the computer aided design program; determining a starting X-axis using the parameters of the back angle; entering the back height of the club head into the computer aided design program; determining the Y-axis from the back height parameters; entering the size of the back cavity into the computer aided design program; and, determining the final weight of the club head from the computer aided design program.

33. The method of claim 26 further including a step of repeating the steps of claim 26 until optimum values of the parameters of the club head are found.

Description

DESCRIPTION OF THE DRAWINGS

[0015] FIG. 1 is an elevational view of a set of golf club irons made in three combinations of three clubs in accordance with present invention.

[0016] FIG. 2 is an elevational view of three iron type, golf club heads forming a single combination of clubs of the present invention.

[0017] FIG. 3 is a rear elevational view of a single iron type golf club head of the invention.

[0018] FIG. 4 is a bottom view of the club head of FIG. 3.

[0019] FIG. 5 is a front elevational view of the club head of FIG. 3.

[0020] FIG. 6 is a top plan view of the club head of FIG. 3.

[0021] FIG. 7 is a toe perspective view of the club head of FIG. 3.

[0022] FIG. 8 is a heel perspective view of the club head of FIG. 3.

[0023] FIG. 9 is a toe end view of the club head of FIG. 3.

DESCRIPTION OF THE PREFERRED EMBODIMENTS AND METHODS OF THE INVENTION

[0024] Referring to the drawings, FIG. 1 discloses a set of golf clubs 100 in accordance with the principles of the present invention. The set includes individual clubs 102 in three combinations 103 as represented by a first combination 103a of the first three clubs 102 in the drawing, a second combination 103b of the middle three clubs 102 and a third combination 103c of the last three clubs 102. Each golf club 102 of the set includes a club head 104, shaft 106 and grip 108.

[0025] The overall length of each club 102 preferably is between 30 and 40 inches, the exact length being determined by the physical size and overall dimensions of the particular golfer who will use the clubs. In the embodiment shown, each club 102 of a first combination 103a of the set 100 is made the same length of 38.25 inches within a tolerance of 0.275 inches. The second combination 103b of three clubs 102 has a length of 37.25 inches also within a tolerance of 0.275 inches. The third combination 103c of three clubs has a length of 36.25 with a 0.275 inch tolerance.

[0026] The swing weight of each club 102 in any of the combinations 103 of clubs is essentially the same and may vary plus or minus 1.0 swing weight points or 50 gram inches. Overall the swing weight is between 5350 gram/inches and 6350 gram/inches depending upon the physical characteristics and the individual swing of the golfer using the set of clubs 100.

[0027] The club head weight is the same for each club 102 of any of the combinations 103 of the set 100 and overall is between 220 grams and 370 grams and may vary plus or minus 5.0 grams.

[0028] The center of gravity is also essentially the same for each club 102 in a given combination 103 of the set. The Y-axis is located 0.50 inches to 0.90 inches from the bottom of the club head. The X-axis is located at the centerline of the club face. The Z-axis is located 0.15 inches posterior to the club face. The X, Y and Z axes may vary plus or minus 0.125 inches from its reference point.

[0029] FIG. 2 shows three club heads 104 of a typical combination 103 having different lofts of 29.5 degrees, 33.0 degrees and 36.5 degrees but with identical physical characteristics as described below.

[0030] FIGS. 3 through 8 show a typical club head 104 of a generally conventional design used in the golf set 100 of the present invention. It will be appreciated that all club heads 104 within the set 100 vary primarily in loft angle throughout the set 100 in a conventional manner. Each club head 104 includes a ball striking face 110, heel 112, toe 114, top ridge 116, bottom sole 118, and a rear peripheral weight 120, having a rear face 122, formed at an angle between said striking face 110 and rear face 122, the angle progressively increasing in a heel 112 to toe 114 direction. A rear cavity 124 is formed in the rear weight 120. The club head 104 further includes a hosel 126 for connection to a shaft 106 as shown in FIG. 1. The exact size and shape of the club head 104 is determined as described hereinbelow.

[0031] Each club head 104 is made as a single integral unit with all the club head parameters as described above precisely controlled using conventional forging, casting, CNC milling, 3D printing or other manufacturing techniques.

[0032] A preferable method of making a set 100 of matched golf clubs is described. The set includes at least one combination 103 formed of a plurality of at least three golf clubs 102, preferably with progressively increasing lofts, each having a club head 104, a shaft 106 and grip 108 to provide identical swing characteristics when using essentially the same golf swing.

[0033] The weight of each club head 104 and the location of the X-axis and the Y-axis are determined using four parameters; the height of the club at the heel and toe, the back angle between the front and rear surface of the club head, the back height and the cavity size. The back angle is used to determine the x-axis and the back height is used to determine the Y-axis as described hereinbelow.

[0034] Initially the weight of the club head 104, overall design and the center of gravity of each of the matched clubs 102 within a given combination 103 of the set of matched clubs are determined using a computer aided design program, CAD, and solid modeling, a technique within the CAD. The process includes the determination of the shape and size of the club head, including the determination of the X, Y, and Z axis.

[0035] The CAD measurements of the club head 104 are determined and the following steps are done in order to determine the exact parameters of the club heads 104 enabling each to be essentially identical to the others. Initially the height of the toe 114 and the height of the heel 112 are entered into the CAD program and a starting weight is calculated. The back angle is entered into the CAD program and a starting X-axis is determined. In the next step, the back height is entered into the CAD program and a starting Y-axis is determined. In the next step, the size of the cavity 124 is entered into the CAD program and a final weight is determined. The Z-axis is a result of the first four steps. Each of the steps may be repeated until an optimum, satisfactory result is obtained.

[0036] The toe and heel heights are consistent in size for each club 102 in a combination 103 within a set 100. The toe and heel heights are measured at a location equidistant from the centerline of the club head 104 on the ball striking face 110. The heights are varied to achieve the desired weight. By altering the toe and heel heights, the weight of the club head 104 can be increased or decreased. As the toe and/or heel height increases, the mass of the club head 104 increases. In like manner as the height of the toe and/or heel decreases, the mass of the club head 104 decreases.

[0037] The X-axis as seen in FIG. 3, is consistent in location for all the clubs 102 in a combination 103 within a set 100. To place the x-axis in a location on or very near the center of the ball striking face 110, the weight of the club head 104 is increased or decreased toward the toe 114. The weight is controlled by adjustment of the back angle shown in FIG. 4 of the width of club head 104 between the ball striking face 110 and the rear face 122, preferably at or adjacent the ground plane at the bottom sole 118. This back angle is measured in a direction from the heel 112 to the toe 114. By altering the back angle, weight can be distributed in both directions toward the heel 112 or toe 114 on the x-axis toward or away from the center of the club face 110. As the back angle becomes progressively larger, the mass of the club head 104 increases toward the toe 114 and the location of the X-axis shifts toward the toe 114 of the club head 104. In like manner as the back angle decreases, the mass of the club head 104 decreases and the Xaxis shifts toward the heel 112. A shift of the location of the X-axis coordinate alters the location of the center of gravity CG of the club head 104.

[0038] In accordance with the present invention, the Y-axis is consistent in height for all clubs 102 in a combination 103 within a set 100. In order to place the Y-axis in a location consistent with traditional clubs made in the golf industry at the present time, the mass of the club head 104 is raised or lowered by changing the back height of the rear peripheral weight 120 at the rear of the club head 104. By altering the back height, the mass of the club head 104 can be repositioned up or down the Y-axis. As the back height increases, the mass of the club head 104 moves up away from the bottom sole 118 toward the top surface 116 thereby moving the Yaxis up. In like manner, as the back height of the club head 104 decreases, the mass of the club head 104 moves down toward the bottom sole 118 and the location of the Y-axis moves down. A shift of the Y-axis upwardly or downwardly alters the location of the center of gravity CG of the club head 104.

[0039] The size of the cavity 124 is consistent in size for each combination 103 of clubs 102 in a set 100. The cavity 124 is measured by the major transverse axis, MATA, as shown in FIG. 3. The size of the cavity 124 is varied to achieve the desired overall weight. By altering the MATA and/or the MITA, the overall weight and mass of the club head 104 can be increased or decreased. As the MATA and/or the MITA increases, the mass of the club head 104 decreases. In a like manner, as the MATA and/or the MITA decreases in size, the mass of the club head 104 increases. The club head 104 is designed whereby the thickness of the striking face remains consistent throughout the entire golf club set 100.

[0040] The Z-axis coordinate is a result of the height of the heel 114 and toe 112, the size of the cavity 124, the weight and thickness of the club head 104 and the determination of the Y-axis. In this manner, the Z-axis coordinate is consistent in each combination 103 within a set 100. In each of the clubs 102 of a combination 103, the location of the Z-axis ultimately determines the location of the CG of the club. In the present invention the CG of each of the clubs 102 in a combination 103 is positioned an equal distance behind the ball striking face 110 no matter what the loft of the club head 102 in the combination 103.

[0041] Table 1 discloses typical measurements of various parameters of three combinations 103 of golf clubs 102 the make up a set 100. The table quantifies the center of gravity, CG, the toe and heel heights, the club head weight, the grip weight, the shaft weight, the shaft length, the total length, the cavity parameters, the back angle and the back height of the club head.

TABLE-US-00001 TABLE 1 20.5 23.5 26.5 29.5 33 36.5 40 44 48 CG X Axis Inches 0.05 0.05 0.04 0.04 0.04 0.03 0.05 0.05 0.05 CG Y Axis Inches 0.71 0.72 0.72 0.70 0.70 0.69 0.67 0.66 0.64 CG Z Axis Inches −0.19 −0.17 −0.17 −0.16 −0.15 −0.14 −0.13 −0.12 −0.11 Head Weight grams 252.0 252.0 252.0 268.0 268.0 268.0 285.0 285.0 285.0 Grip Weight grams 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00 Shaft Weight grams 125.0 125.0 125.0 121.0 121.0 121.0 117.0 117.0 117.0 Shaft Length inches 37.07 37.07 37.07 36.07 36.07 36.07 35.07 35.07 35.07 Total Length inches 38.25 38.25 38.25 37.25 37.25 37.25 36.25 36.25 36.25 Major Tran Axis Inches 2.48 2.48 2.48 2.48 2.48 2.48 2.48 2.48 2.48 (MATA) Minor Tran Axis Inches 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 0.55 (MITA) Cavity Area Sq In 1.07 1.07 1.07 1.07 1.07 1.07 1.07 1.07 1.07 Back Angle degrees 6.25 6.25 6.25 6.25 6.25 6.25 6.25 6.25 6.25 Back Height Inches 0.61 0.61 0.60 0.56 0.55 0.54 0.50 0.49 0.48 Toe Height Inches 2.01 2.01 2.01 2.13 2.13 2.13 2.44 2.44 2.44 Heel Height Inches 1.06 1.06 1.06 1.18 1.18 1.18 1.30 1.30 1.30

[0042] Once the center of gravity of the club head is determined, the club head is formed using the conventional techniques briefly described above. The shafts are cut to matching lengths so each club in the various combinations 103 of the set 100 is of equal length. The shafts 106, grips 108 and the club heads 104 are measured for weight. The next step is to assemble the club head in a conventional manner by securing the shaft 106 to the club head 104 and finally attaching the grip 108 to the upper end of the shaft 106.

[0043] The present invention is not limited to the specific golf club heads disclosed and it is equally applicable to club heads of various designs and shapes. It will also be appreciated that other modifications can be made to the combinations of golf clubs disclosed above in keeping within the spirit and scope of the invention as described in the following claims.