Control of exhaust systems
11242999 · 2022-02-08
Assignee
Inventors
- Andrey V. LIVCHAK (Bowling Green, KY, US)
- Derek W. Schrock (Bowling Green, KY, US)
- Rick A. Bagwell (Scottsville, KY, US)
- Darrin W. Beardslee (Bowling Green, KY, US)
Cpc classification
F24C15/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/2028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/2042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/2021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B15/023
PERFORMING OPERATIONS; TRANSPORTING
International classification
F24F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B15/02
PERFORMING OPERATIONS; TRANSPORTING
F24F7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Exhaust capture and containment are enhanced by means of automatic or manual side skirts, a sensitive breach detector based on interference effects, a combination of vertical and horizontal edge jets, and/or corner jets that are directed to the center diagonally from corners. Associated control functions are described.
Claims
1. An exhaust system for selectively increasing capture and containment of an exhaust hood, comprising: the exhaust hood having a roof and a plurality of side walls depending from the roof and defining a recess with an opening surrounded by bottom edges of the side walls, the opening being configured to permit fumes from a fume-generating process to rise into the recess of the exhaust hood; a plurality of movable side skirts attached to the exhaust hood such that each movable side skirt of the plurality of movable side skirts may be placed in a retracted position and an extended position, each movable side skirt of the plurality of movable skirts having a planar shape with a plurality of edges and each edge of the plurality having a respective length, wherein the extended position is effective to reduce an exposure of an area between the fume-generating process and the exhaust hood, the retracted position is effective to increase the exposure of the area between the fume-generating process and the exhaust hood, the plurality of movable side skirts includes at least two side skirts positioned adjacent to each other along the plurality of side walls of the exhaust hood, the at least two side skirts which are positioned adjacent to each other are spaced apart from each other by a gap that provides a view of the fume-generating process when the at least two side skirts are in the extended position, and the planar shape of each of the plurality of movable side skirts is substantially parallel to at least one side wall of the plurality of side walls, each of the plurality of movable side skirts is positioned adjacent to a respective one side wall of the plurality of side walls, the length of a longest edge of each movable side skirt of the plurality of movable side skirts is shorter than a longest edge of said respective one side wall of the plurality of side walls such that each movable side skirt of the plurality of movable side skirts is retractable completely into the recess of the exhaust hood when in the retracted position.
2. The exhaust system of claim 1, wherein the movable side skirts are manually movable.
3. The exhaust system of claim 1, wherein the fume-generating process includes a cooking appliance.
4. The exhaust system of claim 1, further comprising: an actuator connected to move the movable side skirts from the retracted position to the extended position; and a controller with a fume load detector connected to control said actuator and configured to control whether the movable side skirts are placed in the retracted position or remain the extended position responsively to a fume load.
5. The exhaust system of claim 4, further comprising: a camera connected to control said actuator and configured to control whether the movable side skirts are placed in the retracted position or the extended position responsively to a scene detected by said camera.
6. The exhaust system of claim 1, further comprising: an actuator connected to move the movable side skirts from the retracted position to the extended position; and a controller with a proximity sensor with a field of view connected to control said actuator and configured to lower the movable side skirts to the extended position when the proximity sensor indicates an absence of a person within the field of view of the proximity sensor after a lapse of a certain time.
7. An exhaust system, comprising: an exhaust hood having a plurality of side walls that define a recess configured to capture fumes from and located above an appliance; a plurality of movable side skirts configured to be raised or lowered by a motor drive mounted to at least some side walls of the plurality of side walls; and a controller configured to control the motor drive which controls a vertical position of the movable side skirts, wherein at least one movable side skirt of the plurality of movable side skirts is a trapezoidal shaped plate with four edges surrounding the plate, the plate is slidably mounted to one of the plurality of side walls of the exhaust hood, with at least a portion of the plate inside the recess, all of the four edges are not in contact with any other movable side skirt of the plurality of movable side skirts, each trapezoidal shaped plate has a size that permits a respective movable side skirt to be completely retracted into the recess of the exhaust hood such that an entirety of the respective movable side skirt is inside of the recess, the four edges include two opposed parallel edges and two opposed non-parallel edges, and a shorter one of the two opposed parallel edges is positioned closer to the appliance than a longer one of the two opposed parallel edges.
8. The exhaust system of claim 7, further comprising a proximity sensor located in a position to indicate whether access to a side of an appliance is required and to raise and lower the movable side skirts in response to a need for accessing the appliance.
9. The exhaust system of claim 8, wherein the controller raises and lowers the movable side skirt automatically in response to a signal from the proximity sensor.
10. The exhaust system of claim 7, wherein the movable side skirts are located on one side or opposite sides of the exhaust hood.
11. The exhaust system of claim 7, further comprising one or more proximity sensors connected to the controller and configured to raise and lower the movable side skirts.
12. The exhaust system claim 7, further comprising a rear skirt located between a wall and the exhaust hood.
13. The exhaust system of claim 7, further comprising a video camera linked to the controller, the movable side skirts being raised and lowered by the controller responsively to a scene change imaged by the video camera indicating whether a scene is stationary or not.
14. The exhaust system of claim 7, further comprising a shaft inside of the recess; at least two spools of wires wrapped around the shaft, wherein the plate is suspended from the shaft by the wires of the at least two spools, and the plate is movable up and down in response to rotation of the shaft and spooling and unspooling of the wires.
15. The exhaust system of claim 7, wherein the controller is configured to trade off side skirt elevation against exhaust flow rate such that when the side skirts are raised the exhaust flow rate is increased.
16. The exhaust system of claim 15, wherein the controller is configured to control elevation of the side skirts in response to a time of day.
17. The exhaust system of claim 7, wherein the controller is configured to control elevation of the side skirts in response to a time of day.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(29) The following US patent applications are hereby incorporated by reference as if set forth in their entireties herein: U.S. patent application Ser. No. 10/344,505, entitled “Device and Method for Controlling/Balancing Fluid Flow-Volume Rate in Flow Channels,” filed Aug. 11, 2003; U.S. patent application Ser. No. 10/168,815, entitled “Exhaust Hood with Air Curtain to Enhance Capture and Containment,” filed May 5, 2003; and U.S. patent application Ser. No. 10/638,754, entitled “Zone Control of Space Conditioning Systems with Varied Uses,” filed Aug. 11, 2003.
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(31) At one or more sides of the exhaust hood 61 are movable side skirts 105 which may be raised or lowered by means of a manual or motor drive 135. The manual or motor drive 135 rotates a shaft 115 which spools and unspools a pair of support wires 130 to raise and lower the side skirts 105. The side skirts 61 and spool 125, as well as bearings 120 and the wires 130, may be hidden inside a housing 116 with an open bottom 117. In a preferred embodiment, the manual or motor drive 135 is a motor drive controlled by a controller 121 which controls the position of the side skirts 105.
(32) Although the above and other embodiments of the invention described below are discussed in terms of a kitchen application, it will be readily apparent to those of skill in the art that the same devices and features may be applied in other contexts. For example, industrial buildings such as factories frequently contain large numbers of exhaust hoods which exhaust fumes in a manner that are very similar to what obtains in a commercial kitchen environment. It should be apparent from the present specification how minor adjustments, such as raising or lowering the hood, adjusting proportions using conventional design criteria, and other such changes can be used to adapt the invention to other applications. The inventor(s) of the instant patent application consider these to be well within the scope of the claims below unless explicitly excluded.
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(34) Another sensor input that may be used to control the position of the side skirts 105 is one that indicates a current load 124. For example, a temperature sensor within the hood 61, a fuel flow indicator, or CO or CO2 monitor within the hood may indicate the load. When either of incipient breach or current load indicates a failure or threat to full capture and containment, the side skirts 105 may be lowered. This may be done in a progressive manner in proportion to the load. In the case of incipient breach, it may be done by means of an integral of the direct signal from the incipient breach sensor 122. Of course, any of the above sensors (or others discussed below) may be used in combination to provide greater control, as well as individually.
(35) A draft sensor 123 such as a velocimeter or low level pressure sensor or other changes that may indicate cross currents that can disrupt the flow of fumes into the hood. These are precisely the conditions that side skirts 105 are particularly adapted to control. Suitable transducers are known such as those used for making low level velocities and pressures. These may be located near the hood 61 to give a general indication of cross-currents. When cross-currents appear, the side skirts 105 may be lowered. Preferably the signals or the controller 121 is operative to provide a stable output control signal as by integrating the input signal or by other means for preventing rapid cycling, which would be unsuitable for the raising and lowering of the side skirts 105.
(36) The controller 121 may also control the side skirts 105 by time of day. For example, the skirts 105 may be lowered during warm-up periods when a grill is being heated up in preparation for an expected lunchtime peak load. The controller 121 may also control an exhaust fan 136 to control an exhaust flow rate in addition to controlling the side skirts 105 so that during periods when unhindered access to a fume source, such as a grill, is required, the side skirts 105 may be raised and the exhaust flow may be increased to compensate for the loss of protection otherwise offered by the side skirts 105. The controller may be configured to execute an empirical algorithm that trades off the side skirt 105 elevation against exhaust flow rate. Alternatively, side skirt 105 elevation and exhaust rate may be controlled in a master-slave manner where one variable is established, such as the side skirt 105 elevation in response to time of day, and exhaust rate is controlled in response to one or a mix of the other sensors 124, 123, 127, and/or 122.
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(38) Note that any of the skirts discussed above and below may be configured based on a variety of known mechanical devices. For example, a skirt may hinged and pivoted into position. It may be have multiple segments such that is unfolds or unrolls like some metal garage doors.
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(40) Note that it is unnecessary to discuss the location and type of drives to be used and the precise details of manual and automatic skirts because they are well within the ken of machine design. For the same reason, as here, examples of suitable drive mechanisms are not repeated in the drawings.
(41) Also shown in
(42) As taught in the patent application for “Exhaust Hood with Air Curtain to Enhance Capture and Containment,” incorporated by reference above, a virtual barrier may be generated to help block cross-drafts by means of a curtain jet located at an edge of the hood.
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(48) The figures also illustrate filter banks 580 and 595. It may be impractical to make the filter banks 580 and 595 rounded, but they may be piecewise rounded as shown.
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(51) Prior applications have discussed optical, temperature, opacity, audio, and flow rate sensors. In the present application we propose that chemical sensors such as carbon monoxide, carbon dioxide, and humidity may be used for breach detection. In addition, as shown in
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(53) The direct output of the detector 835 may be passed through a bandpass filter 800, an integrator 805, and a slicer (threshold detector) 810 to provide a suitable output signal. The reason a bandpass filter may be useful is to eliminate slowly varying components that could not be a result of fumes such as a person leaning against the detector, as well as changes too rapid to be characteristic of the turbulent flow field associated with a thermal plume or draft, such as motor vibrations. An integrator ensures that the momentary transients do not create false signals and the slicer provides a threshold level.
(54) It will be understood that for sample paths 860 that are large, i.e., many wavelengths long, many rapid changes in the detector 835 output may occur as the result of changes in the temperature or mix of gases due to the change in the speed of light through the path 860. Thus, an alternative way of detecting changes is to count the number of fringes detected (using for example a one-shot circuit to form pulse edges) and to generate a signal corresponding to the rate of pulses. A high rate of pulses indicates a correspondingly large change in the speed of light in the sample path. Large changes are associated with turbulent mixing and the escape of heat and/or gases from the cooking process.
(55) Referring to
(56) Preferably, the interferometric detector should allow gases to pass through the measurement beam without being affected unduly by viscous forces. If the sample path is confined in a narrow channel, viscous forces will dominate and the detector will be slow to respond. This may be desirable. For example, it may avoid false positives resulting when a transient flow of gas contacts the sensor but does not remain present for a sufficiently long time or does not have sufficient concentration of contaminant to diffuse enough gas or heat into the sample gap. Also, if the sample path is too long the signal might be diminished due to an averaging effect, where the average of the speed of light in the same path remains relatively constant even though at a given point, the speed varies a great deal to the variation in the gas content or properties. These effects vary with the application and will involve some experimentation. Different detectors may be provided for different applications, for example, a hood for a grill versus one for a steam table.
(57) To control based on breach detection, a variety of techniques can be used. Pure feedback control may be accomplished by slowly lowering the speed of a variable speed exhaust fan until a threshold degree of breach is indicated. The threshold may be, for example, the specified minimum frequency of pulses from the one-shot configuration described above sustained over a minimum period of time. In response to the breach, the speed may be increased by a predefined amount and the process of lowering the speed repeated. A more refined approach may be a predictive or model-based technique in which other factors, besides breach, are used to model the fume generation process as described in the present application and in U.S. patent application Ser. No. 10/638,754 incorporated by reference above. The technique for feedback control may follow those outlined in U.S. Pat. No. 6,170,480 also incorporated by reference above.
(58) It may be preferable for the gap to be longer than the length scale of the temperature (or species, since the fumes may be mixed with surrounding air) fluctuations to provide a distinct signature for the signal if the gap would substantially impede the flow. Otherwise, the transport of temperature and species through the sample beam would be governed primarily by molecular diffusion making the variations slow, for example, if the sample beam were only exposed in a narrow opening. However, in some applications of a detector this may be desirable, but such applications are likely removed from typical commercial kitchen application. Referring to
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(60) When air is principally fed to the short-circuit supply register 876, it helps to provide most of the air that is drawn into the hood 887 along with the fumes and exhausted. Short-circuit supply of make-up air is believed by some to offer certain efficiency advantages. When the outside air is at a temperature that is within the comfort zone, or when its enthalpy is lower in the cooling season or higher in the heating season, most of the make-up air should be directed by the controller 869 into the occupied space through the mixed air supply register 886. When the outside air does not have an enthalpy that is useful for space-conditioning, the controller 869 should cause the make-up air to be vented through the short-circuit supply register 876.
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(63) Although in the embodiments described above and elsewhere in the specification, real-time control is described, it is recognized that some of the benefits of the invention may be achieved without real-time control. For example, the flow control devices may be set manually or periodically, but at intervals to provide the local load control without the benefit of real-time automatic control.
(64) Note that although in the above embodiments, the discussion is primarily related to the flow of air, it is clear that principles of the invention are applicable to any fluid. Also note that instead of proximity sensors, the skirt release mechanisms described may be actuated by video cameras linked to controllers configured or trained to recognize events or scenes. The very simplest of controller configurations may be provided, where a blob larger than a particular size appears or disappears within a brief interval in a scene or a scene remains stationary for a given interval. A controller detects the latching of the skirt at step S900 and starts a watchdog timer at step S905. Control then loops through S910 and S915 as long as scene changes are detected. Again, simple blob analysis is sufficient to determine changes in a scene. Here we assume the camera is directed to view the scene in front of the hood so that if a worker is present and working, scene changes will continually be detected. If no scene changes are detected until the timer expires (step S915), then the skirt is released at step S920 and control returns to step S900 where the controller waits for the skirt to be latched. A similar control algorithm may be used to control the automatic lowering and raising of skirts in the embodiments of
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(66) There are a variety of control techniques that may be used in connection with the interference-based sensor configurations of
(67) By experimenting with the conditions of full containment and breach, one can obtain a characteristic pattern and identify it in the signal. For a grill, the thermal convection is vigorous and the properties of the fumes are such that continuous mixing with surrounding air causes a train of pulses to be generated whenever the fumes escape the hood. Thus, a simple frequency of the fringes (e.g., by converting to pulses and counting) as mentioned above may be compared to a threshold (background) level, to determine if a breach is occurring.