Annular barrier and annular barrier system
09745819 · 2017-08-29
Assignee
Inventors
Cpc classification
E21B43/103
FIXED CONSTRUCTIONS
E21B33/1208
FIXED CONSTRUCTIONS
E21B34/14
FIXED CONSTRUCTIONS
E21B33/1277
FIXED CONSTRUCTIONS
E21B33/128
FIXED CONSTRUCTIONS
E21B34/10
FIXED CONSTRUCTIONS
International classification
E21B34/14
FIXED CONSTRUCTIONS
E21B43/10
FIXED CONSTRUCTIONS
E21B34/10
FIXED CONSTRUCTIONS
E21B33/128
FIXED CONSTRUCTIONS
Abstract
An annular barrier system for expanding an annular barrier in an annulus between a well tubular structure and an inside wall of a borehole downhole includes an annular barrier having a tubular part for mounting as part of the well tubular structure, the annular barrier further comprising an expandable sleeve surrounding the tubular part, at least one end of the expandable sleeve being fastened in a fastener of a connection part in the tubular part. The annular barrier system also comprises a tool for expanding the expandable sleeve by letting a pressurized fluid through a passage in the tubular part into a space between the expandable sleeve and the tubular part.
Claims
1. An annular barrier for positioning in an annulus between a well tubular structure and an inside wall of a borehole downhole, comprising: a tubular part for mounting as part of the well tubular structure, the annular barrier further comprising an expandable metal sleeve surrounding the tubular part, the tubular part having a first passage to allow pressurized fluid into a space between the expandable metal sleeve and the tubular part, a connection part to which at least one end of the expandable metal sleeve is fastened, and a valve in fluid communication with the first passage, the valve being configured to: (1) regulate flow of pressurized fluid between (a) the tubular part and (b) the space between the expandable metal sleeve and the tubular part in order to expand the expandable metal sleeve; and (2) once the expandable metal sleeve has been expanded, allow fluid to flow between (a) the space between the expandable metal sleeve and the tubular part and (b) the annulus surrounding the tubular part between the tubular part and the inside wall of the borehole.
2. The annular barrier according to claim 1, wherein the tubular part has a wall thickness, and the connection part projects outwardly from the tubular part increasing the wall thickness.
3. The annular barrier according to claim 2, wherein the tubular part has a wall thickness, and the connection part comprises a layer facing the sleeve increasing its wall thickness, and the layer is made of a different material than the tubular part and/or the connection part.
4. The annular barrier according to claim 1, wherein the sleeve has two ends made of a different material than a centre part of the sleeve.
5. The annular barrier according to claim 4, wherein the two ends are welded to the centre part, and the annular barrier and another annular barrier are fluidly connected via a fluid connection.
6. The annular barrier according to claim 1, wherein the valve is positioned in the connection part.
7. The annular barrier according to claim 1, wherein the valve is configured, in a first position, to let fluid into the space between the expandable metal sleeve and the tubular part, in a second position to allow fluid to flow between the space between the expandable metal sleeve and the tubular part and the annulus between the well tubular structure and the borehole, and in a third position, to stop the fluid from flowing.
8. The annular barrier according to claim 1, wherein the valve in a first position lets fluid into the space between the expandable metal sleeve and the tubular part, in a second position lets fluid into the annulus between the well tubular structure and the borehole, in a third position stops the fluid from flowing, and in a fourth position lets fluid flow between the annulus and the space.
9. An annular barrier system including the annular barrier according to claim 1, and a tool to expand the expandable metal sleeve, the tool having an adjustment device configured to adjust the valve from one position to another.
10. The annular barrier system according to claim 9, wherein the tool has packers for closing an annular area.
11. An expansion method for expanding the annular barrier according to claim 1 inside a borehole comprising a well fluid having a pressure, the method comprising: placing a tool outside the passage of the tubular part of the annular barrier, isolating the passage using an isolation device of the tool, and increasing the pressure of the well fluid inside the isolation device in order to expand the sleeve of the annular barrier, or: placing a tool outside the passage of the tubular part of the annular barrier, and opening the valve in the connection part of the annular barrier so that pressurised fluid in coiled tubing, in a chamber in the tool, or in an isolated section between an outside wall of the tool and an inside wall of the well tubular structure is let into the space between the tubular part and the expandable metal sleeve of the annular barrier in order to expand the sleeve.
12. The annular barrier according to claim 1, wherein the first passage is at least partly provided in the connection part.
13. The annular barrier according to claim 1, wherein a second passage is provided in the connection part.
14. The annular barrier according to claim 13, wherein the second passage and the valve are provided in the connection part.
15. The annular barrier according to claim 1, wherein the valve is configured to: when the expandable metal sleeve has been fully expanded, prevent flow of pressurized fluid between the tubular part and the space between the expandable metal sleeve and the tubular part; before the expandable metal sleeve has been fully expanded, prevent fluid communication between the space and the annulus.
16. An annular barrier for positioning in an annulus between a well tubular structure and an inside wall of a borehole downhole, comprising: a tubular part to mount as part of the well tubular structure, and an expandable metal sleeve surrounding the tubular part, at least one end of the expandable metal sleeve being fastened directly or indirectly to a connection part in the tubular part, and the tubular part having a passage configured to let pressurised fluid into a space between the expandable metal sleeve and the tubular part, wherein the annular barrier has a valve configured to: (a) control the passage of pressurised fluid from the passage into the space between the expandable metal sleeve and the tubular part, and (b) once the expandable metal sleeve has been expanded, allow passage of fluid between (i) the space between the expandable metal sleeve and the tubular part and (ii) the annulus surrounding the tubular part between the tubular part and the inside wall of the borehole.
17. The annular barrier according to claim 16, wherein the valve is positioned in the connection part.
18. The annular barrier according to claim 16, wherein the valve is configured, in a first position, to allow fluid into the space between the expandable metal sleeve and the tubular part, in a second position, to allow fluid to flow between the space and the annulus between the well tubular structure and the borehole, and in a third position, to stop the fluid from flowing.
19. The annular barrier system according to claim 16, wherein the valve in a first position lets fluid into the space between the expandable metal sleeve and the tubular part, in a second position lets fluid into the annulus between the well tubular structure and the borehole, in a third position stops the fluid from flowing, and in a fourth position lets fluid flow between the annulus and the space.
20. An annular barrier system comprising the annular barrier according to claim 16, and a tool to inflate the expandable metal sleeve, wherein the tool has an adjustment device to adjust the valve from one position to another.
21. An annular barrier for positioning in an annulus between a well tubular structure and an inside wall of a borehole downhole, comprising: a tubular part for mounting as part of the well tubular structure, and an expandable metal sleeve surrounding the tubular part with an expandable space therebetween; a connection part to connect the expandable metal sleeve to the tubular part; and a valve configured to (1) in a first position, allow flow of pressurised fluid from the tubular part to the expandable space in order to expand the expandable metal sleeve; and (2) in a second position, once the expandable metal sleeve has been expanded, allowing fluid communication between the expandable space and the annulus.
22. The annular barrier according to claim 21, wherein, in the second position, the valve is configured to prevent flow of pressurized fluid between the expandable space and the tubular part when the expandable metal sleeve has been fully expanded.
23. The annular barrier according to claim 22, wherein, in the first position, and before the expandable metal sleeve has been fully expanded, the valve is configured to prevent flow of pressurized fluid between the expandable space and the annulus.
24. The annular barrier according to claim 21, wherein the valve is positioned in the connection part.
25. The annular barrier according to claim 21, wherein the valve is configured to sequentially move from the first position to the second position.
26. An annular barrier system including the annular barrier according to claim 21, and a tool to inflate the expandable metal sleeve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention and its many advantages will be described in more detail below with reference to the accompanying schematic drawings, which for the purpose of illustration show some non-limiting embodiments and in which
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(17) All the figures are highly schematic and not necessarily to scale, and they show only those parts which are necessary in order to elucidate the invention, other parts being omitted or merely suggested.
DETAILED DESCRIPTION OF THE INVENTION
(18) Annular barriers 1 according to the present invention are typically mounted into the well tubular structure string before lowering the well tubular structure 3 into the borehole downhole. The well tubular structure 3 is constructed by well tubular structure parts put together as a long well tubular structure string. Often, the annular barriers 1 are mounted in between the well tubular structure parts when mounting the well tubular structure string.
(19) The annular barrier 1 is used for a variety of purposes, all of which require that an expandable sleeve 6 of the annular barrier 1 is expanded so that the sleeve abuts the inside wall 4 of the borehole. The annular barrier 1 comprises a tubular part 5 which is connected to the well tubular structure 3 as shown in
(20) In this embodiment, the annular barrier 1 has a valve 13 which is shown in its closed position. This embodiment of the valve 13 has four positions as shown in
(21) Having a valve 13 in the annular barrier 1 enables other fluids than cement, such as the fluid present in the well or sea water, to be used for expanding the expandable sleeve 6 of the annular barrier.
(22) The expandable sleeve 6 is fastened in a fastening means 8 of a connection part 9 of the annular barrier 1. The expandable sleeve 6 is fixedly fastened in the fastening means so that the ends 7 of the expandable sleeve do not move in relation to the fastening means 8. Furthermore, in this embodiment, the fastening means 8 is a part of the connection part 9. In another embodiment, the fastening means 8 is fixedly connected to the connection part 9. Thus, both of the fastening means 8 may be fixedly fastened to its connection part 9 or be a part of its connection part.
(23) As can be seen, the expandable sleeve 6 is a thin-walled tubular structure inserted into the fastening means 8. Subsequently, the fastening means 8 has been embossed changing the form of the fastening means and the ends 7 of the expandable sleeve, thus mechanically fastening them in relation to one another. In order to seal the connection between the expandable sleeve 6 and the fastening means 8, a sealing element 14 is arranged between them.
(24) The tubular part 5 of the annular barrier 1 is mounted from two end parts 22 and an intermediate part 23 which have been joined by means of threads. In this embodiment, the end parts 22 are the same as the connection parts 9. However, in another embodiment, the ends parts 22 are fixedly connected to the connection parts 9.
(25) Another embodiment of the annular barrier 1 is shown in
(26) In order to seal the slidable connection also during any sliding movements, sealing elements 14 are arranged between the sliding fastening means 8 and the connection part 9.
(27) In
(28) An annular barrier 1 with a slidable connection between the sleeve 6 and the connection part 9 results in an increase of the expansion ability of the sleeve with up to 100% in relation to an annular barrier without any slidable connections.
(29) In another embodiment, the annular barrier 1 has two slidable connections, increasing the expansion ability of the sleeve 6 even more.
(30) In
(31) In
(32) As can be seen from
(33) Also, the valve 13 of the annular barrier 1 may be a three-way valve which in a first position lets fluid into the space 12 between the expandable sleeve 6 and the tubular part 5, in a second position lets fluid into the annulus 2 between the well tubular structure 3 and the borehole, and in a third position stops the fluid from flowing.
(34) The expandable sleeve 6 of the annular barrier 1 has a length extending along the longitudinal extension of the well tubular structure 3. The expandable sleeve 6 has a wall thickness which is thinner than its length. In one embodiment, the expandable sleeve 6 has a thickness of less than 25% of its length, preferably less than 15% of its length, more preferably less than 10% of its length.
(35) When the expandable sleeve 6 of the annular barrier 1 is expanded, the diameter of the sleeve is expanded from its initial unexpanded diameter to a larger diameter. In an embodiment of the invention, the expandable sleeve 6 is capable of expanding to a diameter which is at least 10% larger than its initial diameter, preferably at least 15% larger, more preferably at least 30% larger.
(36) In one embodiment of the annular barrier 1, the fastening means 8 may have a projecting edge part which projects outwards from the connecting part 9. The projection edge part may also be in the form of tongues 32 as shown in
(37) The expandable sleeve 6 of the annular barrier 1 may be made of metal or polymers, such as an elastomeric material, silicone, or natural or syntactic rubber.
(38) When expanding the expandable sleeve 6, the expandable sleeve often expands in an uneven way and it is therefore manufactured having a varying wall thickness in order to compensate for the uneven expansion.
(39) The expandable sleeve 6 is often made of metal and, in order to improve the sealing ability of the expandable sleeve towards the inside wall of the borehole, the expandable sleeve may be provided with sealing rings 33, such as rings of polymers, rubber, silicone, or the like sealing material.
(40) Also, the expandable sleeve 6 may comprise a mesh, as shown in
(41) In
(42) In the annular barrier of
(43) The tubular part shown in
(44) In the annular barrier of
(45) The connection part projecting from the tubular part increasing the thickness of the tubular structure may be a layer welded onto the connection part or by other means applied as a layer onto the connection part, for instance sprayed onto the surface. In another embodiment, the connection is initially moulded with increased thickness. The layer applied onto the connection part may be made of a different material which is easier to machine into a precise diameter and a smoother surface than the material normally used for making tubular structures.
(46) Furthermore, the invention relates to an annular barrier system 100 comprising the above-mentioned annular barrier 1. Such as annular barrier system 100 is shown in
(47) In this embodiment, the tool 20 comprises an isolation device 18 for isolating a first section 24 outside the passage 11, 21 between an outside wall 30 of the tool and the inside wall 16 of the well tubular structure. The pressurised fluid is created by increasing the pressure of the fluid in the isolation device 18. By isolating a section 24 of the well tubular structure 3 outside the passage 11, 21 of the tubular part 5, the fluid in the whole well tubular structure no longer has to be pressurised and no additional plug is needed as is the case in prior art solutions.
(48) In order to isolate the isolated section 24, the tool 20 comprises at least one sealing means 25 for sealing against the inside wall of the well tubular structure 3 on each side of the valve 13 in order to isolate the first section 24 inside the well tubular structure. The sealing means 25 is shown as two separate sealing means, but may as well be just one means which is expandable in two positions. The sealing means 25 may be made of an expandable polymer which is inflated by the well fluid or a gas comprised in a reservoir in the tool 20. When the isolation device 18 is no longer needed, the sealing means 25 is deflated and the tool 20 may be retracted.
(49) In that it is able to isolate a section 24 in the well tubular structure 3, this tool 20 can be used for injecting cement into the cavity in known annular barriers in order to expand the expandable sleeves of known annular barriers. In this case, no valve is needed due to the fact that the cement hardens and the cavity thus does not have to be closed in order to keep the cement inside the cavity.
(50) In another embodiment, the pressurised fluid is well fluid, i.e. the fluid present in the well tubular structure 3, and the tool 20 has a suction means for suction of fluid into the tool and out into the isolated section 24 or directly into the passage 11, 21.
(51) When the tool 20 has expanded the expandable sleeve 6 by pressing fluid into the space or cavity 12 between the expandable sleeve and the tubular part 5 of the annular barrier 1, the passage 11 has to be closed in order to stop the fluid from running back into the well tubular structure 3 when the tool is retracted. In this embodiment, the passage 11 is controlled by means of a valve 13.
(52) In order to control the valve 13, the tool 20 has means for adjusting the valve from one position to another position, e.g. from an open position to a closed position. In one embodiment, the means for adjusting the valve 13 is a key engaging indentations 34 in the valve in order to move the valve.
(53) In
(54) The annular barrier system 100 of
(55) In one embodiment, the system 100 comprises a plurality of annular barriers 1 fluidly connected by means of a fluid connection, such as a tube running on the outside of the well tubular structure 3 so that, by expanding one annular barrier, a pluralities of annular barriers can be expanded in turn. In this way, the tool 20 can expand all the subsequent barriers 1 by injecting a pressurised fluid into the first annular barrier. Thus, the tool 20 only has to be lowered into the top part of the well and not all the way into the well.
(56) When producing, the well tubular structure 3 is often perforated to allow the oil fluid to flow into the well tubular structure and further on to the surface of the well. Thus, the annular barriers 1 cannot be expanded by building up a pressure within the well tubular structure 3, such as by means of coiled tubing. By linking the annular barriers 1 by a fluid connection, also annular barriers arranged below the perforations can be expanded without sealing off a zone around each annular barrier.
(57) When linking annular barriers 1 together via a fluid communication as mentioned, the first annular barrier is expanded in order to expand also the subsequent barriers. The first barrier 1 can be expanded by a tool 20 by means of the isolation device 18 or by temporarily plugging the well beneath the first barrier and applying a pressure of fluid from the surface.
(58) In the event that the tool 20 cannot move forward in the well tubular structure 3, the tool may comprise a downhole tractor, such as a Well Tractor®.
(59) The tool 20 may have several stroker tools 27 in order to expand several expandable tubular sleeves 6 at a time. The tool 20 may have more than one isolation device 18 and thus be able to operate several annular barriers 1 at the same time, e.g. expanding several sleeves 6 or measuring the conditions of a production zone 29, the annulus 2, and/or the inside pressure of the expanded annular barrier.
(60) The tool may also be a drill pipe assembly arranged as part of the drill pipe, e.g. in the end of a drill pipe. In this embodiment, the tool is in the same way arranged opposite the sleeve and thereby isolates a zone by means of a sealing means 25. The drill pipe is closed in the bottom by letting a ball into the drill pipe, closing the bottom when landing in the known ball catcher. Subsequently, the drill pipe, and thereby the zone, are pressurised in order to expand the sleeve.
(61) The tool connected to the drill pipe may also be is inserted into the tubular structure, and packers are expanded between the inside wall of the tubular structure and the outside wall of the drill pipe. The tool further comprises means for closing the top of the tubular structure or of the well. Subsequently, the annular area between the drill pipe and the tubular structure is pressurised in order to expend the sleeve. The drill pipe may also be called an inner wash down string.
(62) In another embodiment, the tool has means for closing a zone on the inside of the tubular structure. The means closes the tubular structure in the top of the well and in a position on the other side of the sleeve to be expanded. Then, the zone inside the tubular structure is pressurised in order to expand the sleeve.
(63) The tool 20 may have means for measuring the flow, temperature, pressure, density, water hold-up, and/or expansion of the sleeve 6. When measuring flow, temperature, pressure, density, and/or water hold-up, the conditions of the production zone 29 can be evaluated.
(64) In order to evaluate the data from the measurements, the tool 20 has a recording and/or transmitting device for recording and/or transmitting data from measurements performed by the tool.
(65) It may also occur that the pressure on one side of an expanded annular barrier 1 is larger than the pressure within the cavity 12 of the annular barrier. The fluid from the high-pressure zone HP may thus try to undermine the connection between the expandable sleeve 6 and the inside wall of the borehole in order to equalise the pressure difference. In this case, the tool 30 opens the valve 13 of the annular barrier 1, allowing fluid to flow from the high-pressure zone into the annular barrier as shown in
(66) The tool 20 of
(67) The annular barrier system 100 of the present invention may also expand the sleeve 6 by means of a drill pipe or a wireline tool, such as the one shown in
(68) The annular barrier system 100 may comprise an anchor tool 26 for anchoring of the tool 20 inside the well tubular structure 3 when operating the annular barriers 1, as shown in
(69) In one embodiment, the tool 20 comprises a reservoir containing the pressurised fluid, e.g. when the fluid used for expanding the sleeve 6 is cement, gas, or a two-component compound.
(70) In
(71) The annular barriers 1 during production are shown in
(72) The annular barriers 1 of the present invention may also be used when fracturing the formation in order to enable oil to run out of the formation at a higher rate. An annular barrier 1 is expanded on each side of the future production zone 29. Pressurised well fluid or water is injected through the production valve 35 and thus through the production screen 29 in order to crack and penetrate the formation. While fracturing, one of the valves 13 in each annular barrier 1 is adjusted so that the pressurised fluid in the fracturing zone also flows into the cavity 12 of the annular barriers 1, reducing the risk of the fluid undermining the seal between the sleeve 6 and the inside wall of the borehole, and also reducing the risk of the expandable sleeve collapsing inwards. The other valve 13 in each annular barrier 1 is kept closed.
(73) An annular barrier 1 may also be called a packer or the like expandable means. The well tubular structure 3 can be the production tubing or casing or a similar kind of tubing downhole in a well or a borehole. The annular barrier 1 can be used both in between the inner production tubing and an outer tubing in the borehole or between a tubing and the inner wall of the borehole. A well may have several kinds of tubing and the annular barrier 1 of the present invention can be mounted for use in all of them.
(74) The valve 13 may be any kind of valve capable of controlling flow, such as a ball valve, butterfly valve, choke valve, check valve or non-return valve, diaphragm valve, expansion valve, gate valve, globe valve, knife valve, needle valve, piston valve, pinch valve, or plug valve.
(75) The expandable tubular metal sleeve 6 may be a cold-drawn or hot-drawn tubular structure.
(76) The fluid used for expanding the expandable sleeve 6 may be any kind of well fluid present in the borehole surrounding the tool 20 and/or the well tubular structure 3. Also, the fluid may be cement, gas, water, polymers, or a two-component compound, such as powder or particles mixing or reacting with a binding or hardening agent.
(77) The means for measuring the flow, temperature, pressure, density, water hold-up, and/or expansion of the sleeve 6 may be any kind of sensors. The sensor for measuring the expansion of the sleeve 6 may be e.g. a strain gauge.
(78) The recording device may have a memory. The transmitting device may transmit data by means of wireless communication, fibre optic, wireline, or fluid telemetry.
(79) Although the invention has been described in the above in connection with preferred embodiments of the invention, it will be evident for a person skilled in the art that several modifications are conceivable without departing from the invention as defined by the following claims.