Filamentous polymer particles and method for preparing same by means of controlled radical polymerisation in emulsion
09745399 · 2017-08-29
Assignee
- Arkema France (Colombes, FR)
- Centre National De La Recherche Scientifique (Paris, FR)
- Universite Pierre Et Marie Curie (Paris, FR)
Inventors
- Stephanie Magnet (Morlanne, FR)
- Raber Inoubli (Pau, FR)
- Laurence Couvreur (Paris, FR)
- Bernadette Charleux (Lyons, FR)
- Segolene Brusseau (Cachan, FR)
Cpc classification
C08F293/00
CHEMISTRY; METALLURGY
C08F2/38
CHEMISTRY; METALLURGY
D01F6/28
TEXTILES; PAPER
International classification
D01F6/28
TEXTILES; PAPER
C08F293/00
CHEMISTRY; METALLURGY
Abstract
The invention relates to polymer particles in the form of filaments formed by block copolymers, as well as to the method for preparing same by means of controlled radical polymerization in emulsion in the presence of a specific living macroinitiator derived from a nitroxide. The invention is characterized in that the filamentous particles are obtained in a dispersed aqueous medium by means of the synthesis of said block copolymers, performed by heating the reaction medium at a temperature of 60 to 120° C., the final block copolymer containing between 10 and 50 mol. % of the macroinitiator which is water soluble and the hydrophobic monomer conversion rate being at least 50%. According to the invention, the weight ratio of hydrophilic fraction of the filamentous particles is less than 25 wt %.
Claims
1. A method for preparing filamentous particles, said particles consisting of block copolymers, comprising the step of synthesizing by controlled radical emulsion polymerization at least one hydrophobic monomer in the presence of a living macroinitiator derived from a nitroxide, at a reaction temperature of 60 to 120° C., resulting in filamentous particles, wherein: said macroinitiator is water-soluble and comprises a hydrophilic moiety, wherein the mass fraction of the hydrophilic moiety constituting the final block copolymer is less than 25%, the mass percent of the water-soluble macroinitiator in the final block copolymer is between 10% and 50%, and the degree of conversion by mass of the hydrophobic monomer is at least 50% and wherein said filamentous particles have a length of at least 10 microns.
2. The method as claimed in claim 1, wherein the hydrophobic monomer is selected from the group consisting of vinylaromatic monomers alkyl, cycloalkyl, or aryl acrylates, alkyl methacrylates, cycloalkyl methacrylates, alkenyl methacrylates, aryl methacrylates, and vinylpyridine.
3. The method as claimed in claim 1, wherein the percentage of the molar mass of the water-soluble macroinitiator in the final block copolymer is between 10% and 30%.
4. The method as claimed in claim 1, wherein the initial pH of the reaction mixture is between 5 and 10.
5. The method as claimed in claim 1, further comprising the step of admixing into the reaction mixture a crosslinking comonomer.
6. The method as claimed in claim 5, wherein the crosslinking cornonomer is selected from the group consisting of divinylbenzenes, trivinylbenzenes, allyl (meth)acrylates, diallyl maleate polyol (meth)acrylates, and alkylene glycol di(meth)acrylates which have from 2 to 10 carbon atoms in the carbon chain.
7. The method as claimed in claim 1, wherein said method is a “one pot” method comprising first synthesizing said water-soluble macroinitiator in aqueous medium, and then forming said block copolymer by addition of at least one hydrophobic monomer to the same medium.
8. The method of claim 2, wherein said vinylaromatic monomers are selected from the group consisting of styrene and substituted styrenes; said alkyl, cycloalkyl, or aryl acrylates are selected from the group consisting of methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, and phenyl acrylate; and said alkyl, cycloalkyl, alkenyl, or aryl methacrylates are selected from the group consisting of methyl methacrylate, butyl methacrylate, lauryl methacrylate, cyclohexyl methacrylate, allyl methacrylate, 2-ethyl-hexyl methacrylate, and phenyl methacrylate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention and the advantages it provides will be appreciated more fully in the light of the detailed description which follows, and of the appended figures, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(11) The research conducted by the applicant was directed at the development of a technique allowing preparation of filamentous particles which are stable in aqueous dispersion.
(12) To this effect, the invention, according to a first aspect, provides a method for preparing filamentous polymer particles, said particles being composed of block copolymers synthesized by controlled radical emulsion polymerization performed from at least one hydrophobic monomer in the presence of a living macroinitiator derived from a nitroxide.
(13) Said filamentous particles are characteristically obtained in dispersed aqueous medium by synthesis of said block copolymers performed in situ by heating the reaction mixture at a temperature of 60 to 120° C., said macroinitiator being water-soluble, with a percentage of the molar mass of the water-soluble macroinitiator in the final block copolymer of between 10% and 50%, the degree of conversion of the hydrophobic monomer being at least 50%. The initial pH of the aqueous medium may vary between 5 and 10. This direct technique for preparing filamentous particles does not require the use of organic cosolvent.
(14) A “living macroinitiator” is a polymer comprising at least one end suitable for re-engagement in a polymerization reaction by addition of monomers at appropriate temperature and appropriate pressure. Said macroinitiator is advantageously prepared by CRP. A “water-soluble macroinitiator” is a polymer which is soluble in water and comprises at its end a reactive function capable of reinitiating a radical polymerization. This macroinitiator is composed principally of hydrophilic monomers, these being monomers having one or more functions capable of establishing hydrogen bonds with water. In the case of the polymerization of a hydrophobic monomer, an amphiphilic copolymer will be formed, with the hydrophilic block composed of macroinitiator, while the hydrophobic block will be obtained from the polymerization of the hydrophobic monomer or monomers.
(15) According to one variant embodiment, said preformed water-soluble macroinitiator is added to the reaction mixture comprising at least one hydrophobic monomer.
(16) According to another variant embodiment, said water-soluble macroinitiator is synthesized in the aqueous reaction mixture in a preliminary step, without isolation of the macroinitiator formed and without removal of any residual hydrophilic monomers. This second variant is a “one-pot” polymerization.
(17) The hydrophobic monomers may be selected from the following: vinylaromatic monomers such as styrene or substituted styrenes, alkyl, cycloalkyl, or aryl acrylates, such as methyl, ethyl, butyl, 2-ethylhexyl, or phenyl acrylate, alkyl, cycloalkyl, alkenyl, or aryl methacrylates such as methyl, butyl, lauryl, cyclohexyl, allyl, 2-ethylhexyl, or phenyl methacrylate, and vinylpyridine.
(18) These hydrophobic monomers are added to the reaction mixture which principally comprises water.
(19) The percentage of the molar mass of the water-soluble macroinitiator in the final block copolymer is preferably between 10% and 30%.
(20) Implementation of the method according to the invention produces filamentous polymer particles in which the mass fraction of the hydrophilic moiety constituting the block copolymer is less than 25%.
(21) According to one embodiment, when the reaction medium is admixed with a crosslinking agent, crosslinked filamentous particles are obtained. Said crosslinking agent is a crosslinking comonomer other than the aforementioned hydrophobic monomers.
(22) A crosslinking comonomer is a monomer which, by virtue of its reactivity with the other monomers present in the polymerization medium, is capable of generating a covalent three-dimensional network. From a chemical viewpoint, a crosslinking comonomer generally comprises at least two polymerizable ethylenic functions which, by reacting, are capable of producing bridges between a number of polymer chains.
(23) These crosslinking comonomers may be capable of reacting with the unsaturated hydrophobic monomers during the synthesis of said particles.
(24) The crosslinking comonomers include divinylbenzenes, trivinylbenzenes, allyl(meth)acrylates, diallylmaleate polyol(meth)acrylates such as trimethylolpropane tri(meth)acrylates, alkylene glycol di(meth)acrylates which have from 2 to 10 carbon atoms in the carbon chain, such as ethylene glycol di(meth)acrylates, 1,4-butanediol di(meth)acrylates, and 1,6-hexanediol di(meth)acrylates, and N,N′-alkylenebisacrylamides, such as N,N′-methylenebisacrylamide. Preference will be given to using divinylbenzene or a dimethacrylate as crosslinking agent.
(25) The crosslinking comonomer is introduced advantageously into the reaction mixture in an amount of from 1% to 12% by weight, relative to the weight of hydrophobic monomer, or from 0.2% to 2% by weight, relative to the entirety of the reaction mixture.
(26) The addition of the crosslinking comonomer may be carried out simultaneously or separately relative to the addition of hydrophobic monomer(s).
(27) Accordingly, according to a first embodiment, the crosslinking comonomer may be added at the same time as the hydrophobic monomer(s). This embodiment is particularly appropriate when the crosslinking comonomer is introduced in an amount of less than 10% by weight, more particularly less than 5% by weight, relative to that of the hydrophobic monomer(s). The controlled nature of the radical polymerization allows moderation at the level of chain growth to be obtained, and hence allows the formation of crosslinking nodes in solution to be avoided before the formation of filamentous particles.
(28) According to a second embodiment, the crosslinking comonomer may be added separately relative to the hydrophobic monomer(s). The crosslinking comonomer is preferably introduced after the step of formation of the polymer particles (a step referred to as the nucleation step). This embodiment is particularly appropriate when the crosslinking comonomer is introduced in an amount of more than 5% by weight relative to that of the hydrophobic monomer(s), more particularly of more than 10% by weight. Carrying out the addition of crosslinking comonomer separately in this way provides liberation from the formation of macrogel within the reaction mixture. It is possible, accordingly, to increase the feed rate of the crosslinking monomer and thereby to control the level of crosslinking of the particle in its core. This embodiment is particularly advantageous in that it allows the nucleation step to be dissociated from the crosslinking step, in order to obtain more effective control of the particle sizes generated during the method. By virtue of their living character, all of the polymer chains are incorporated into the microgel.
(29) According to a second aspect, the invention pertains to filamentous particles prepared by means of the method according to the invention. These particles characteristically have a percentage of the molar mass of the hydrophilic macroinitiator in the final block copolymer of between 10% and 50%. As observed by TEM, these particles take the form of fibers with a length of greater than 10 micrometers. The filamentous particles according to the invention maintain their form and structure in a dispersed medium, independently of their concentration in the medium and/or of changes in its pH or its salinity.
(30) In one variant embodiment, the filamentous particles are crosslinked, because they are obtained in the presence of a crosslinking comonomer. In this form as well, they retain their form and structure in a dispersed medium, independently of their concentration in the medium and/or of changes in its pH or its salinity.
(31) The invention will now be described with the aid of the examples below, which are given by way of illustration and not of limitation.
EXAMPLES
Example 1
Preparation of the Poly(methacrylic Acid-co-sodium Styrenesulfonate) macroinitiator
(32) Example 1 illustrates the preparation of a living poly(methacrylic acid-co-sodium styrenesulfonate) copolymer, used as macroinitiator, control agent, and stabilizer for the implementation of the method of the invention.
(33) To this end, a mixture containing 75.2 g of methacrylic acid (2.0 mol.Math.L.sup.−1, 17.32 g of sodium styrenesulfonate (0.18 mol.Math.L.sup.−1 or f.sub.0,SS=0.087) and 398 g of DMSO is degassed at room temperature by sparging with nitrogen. Then 3.782 g (2.27×10.sup.−2 mol.Math.L.sup.−1) of the alkoxyamine BlocBuilder®-MA (N-(2-methylpropyl)-N-(1-diethylphosphono-2,2-dimethylpropyl)-O-(2-carboxylprop-2-yl)hydroxylamine) are added.
(34) ##STR00001##
Diagram of the BlocBuilder®-MA Initiator
(35) Degassing is continued for 10 minutes. The degassed mixture is introduced into a 1 L three-neck flask preheated to 75° C. and surmounted by a condenser equipped with a sparger, a nitrogen inlet, and a thermometer. Polymerization is performed at 76° C. and the time t is set to 0 when the temperature reaches 35° C. in the reaction mixture. The resulting macroinitiator is P(MAA-co-SS)-SG.sub.1. Operation is halted after 16 minutes of reaction, by immersing the mixture, with stirring, in a conical flask cooled with an ice bath. The reaction mixture is subsequently precipitated dropwise, in two stages, in a total volume of 4.5 liters of cooled dichloromethane subjected to vigorous stirring. A white precipitate appears in the mixture. The mixture is filtered on a grade 4 porosity flit and then dried for 3 days under vacuum.
(36) Samples are taken at the beginning and end times for the purpose of: determining the polymerization kinetics (determining the molar conversion and mass conversion by .sup.1H NMR (DMSO d.sub.6, 300 MHz); monitoring the change in the number-average molar masses (Mn) as a function of the monomer conversion.
(37) Table 1 below presents the characteristics of the synthesized macroinitiator after purification.
(38) TABLE-US-00001 TABLE 1 M.sub.n, .sup.a) M.sub.n, .sup.b) Mn, .sup.c) Time Conversion experimental theoretical experimental (min) (%) (g .Math. mol.sup.−1) (g .Math. mol.sup.−1) I.sub.p (g .Math. mol.sup.−1) 16 10 7200 1300 1.5 6350 .sup.a) Determined by size exclusion chromatography in DMF with 1 g .Math. L.sup.−1 of LiBr, with calibration using polymethyl methacrylate, following methylation of the methacrylic acid units to methyl methacrylate units after purification; .sup.b) Calculated on the basis of methyl methacrylate units; .sup.c) Calculated on the basis of methacrylic acid units after purification.
(39) The experimental M.sub.n is determined by size exclusion chromatography in DMF containing 1 g/L of LiBr, with calibration using polymethyl methacrylate, following methylation of the methacrylic acid units to methyl methacrylate units. The flow rate is 0.8 mL/min with toluene as flow rate marker. The samples are prepared at a concentration of 5 mg/mL, are filtered on 0.45 μm filters, and are analyzed on Polymer Standards Service columns (Gram from 30-1000 Å).
(40) The polydispersity index I.sub.p is calculated on the basis of methyl methacrylate units.
(41) The living nature of this macroinitiator is tested in a first phase by .sup.31P NMR analysis. This characterization technique shows the presence of the phosphorus in the purified polymer.
(42) A second, chain extension experiment is carried out in order to obtain a poly(methacrylic acid-co-sodium styrenesulfonate)-b-poly(styrene) block copolymer.
(43) A mixture containing 61.4 mg of the purified macroinitiator P(MAA-co-SS)- SG1 (3.08×10.sup.−3 mol.Math.L.sup.−1), 1.314 g of styrene (3.22 mol.Math.L.sup.−1), and 2.7335 g of DMSO is degassed at room temperature by sparging with nitrogen for 20 minutes in a 10 mL round-bottom flask. The flask is immersed in an oil bath at 120° C. for 5.5 hours.
(44) The resulting polymer is analyzed to: determine the conversion of the polymerization (determined by gravimetry); monitor the value of the number-average molar mass (M.sub.n) as a function of monomer conversion.
(45) Table 2 below presents the characteristics of the P(MAA-co-SS)-b-P(Sty) polymer synthesized.
(46) TABLE-US-00002 TABLE 2 M.sub.n, M.sub.n, Time Conversion Experimental Theoretical (h) (%) (g .Math. mol.sup.−1) (g .Math. mol.sup.−1) I.sub.p 5.5 38 58 350 65 750 1.44
(47) The experimental M.sub.n is determined by size exclusion chromatography in DMF containing 1 g.Math.L.sup.−1 of LiBr, with calibration using polymethyl methacrylate, following methylation of the methacrylic acid units to methyl methacrylate units.
Comparative Example 2
Method for Obtaining Spherical Micelles
(48) Example 2 illustrates the synthesis of particles in forms of spherical micelles of poly(sodium methacrylate-co-sodium styrenesulfonate)-b-poly(methyl methacrylate-co-styrene) block copolymers from the macroinitiator prepared and isolated in example 1. A 250 mL single-neck round-bottom flask is charged with 41.5 g of deionized water, 4.1 g of P(MAA-co-SS)-SG.sub.1 macroinitiator (8.14×10.sup.−3 mol.Math.L.sup.−1.sub.water) prepared in example 1, 37.8 g of 1M aqueous sodium hydroxide (1 equivalent relative to the methacrylic acid units), and 0.29 g of Na.sub.2CO.sub.3 (3.46×10.sup.−2 mol.Math.L.sup.−1). This mixture is stirred at room temperature, for approximately 15 minutes, until dissolution of the macroinitiator is complete, the latter then being in the poly(sodium methacrylate-co-sodium styrenesulfonate) form. Then 18.2 g of methyl methacrylate and 1.9 g of styrene are added (solids content=19.2%) and the mixture is degassed by sparging with nitrogen at room temperature for 30 minutes.
(49) The mixture is introduced into a hot reactor under a pressure of 3 bar of nitrogen and with stirring at 250 rpm. The time t is set to 0 at 60° C. and the reactor is held at 90° C. throughout the polymerization. Samples are taken at regular intervals in order: to determine the kinetics of polymerization by gravimetry (measurement of dry matter); to monitor the change in number-average molar masses (M.sub.n) with monomer conversion; to evaluate the colloidal characteristics of the latex (by Transmission Electron Microscopy (TEM) and by light scattering: average diameter of the particles, size distribution of the particles (polydispersity)).
(50) Table 3 below presents the characteristics of the sampled latexes.
(51) The latex obtained at the end of polymerization is transparent and of very low viscosity.
(52) The appearance of the particles is analyzed by transmission electron microscopy. This microscope is a JEOL 100 Cx II at 100 keV, equipped with an SIS Keen View high-resolution CCD camera. The image obtained is shown in appended
(53) TABLE-US-00003 TABLE 3 M.sub.n, M.sub.n, Time Conversion exp.sup.a theo.sup.b Dz.sup.c (h) (%) g .Math. mol.sup.−1 g .Math. mol.sup.−1 I.sub.p.sup.a pH (nm) Σ.sup.d 0.25 17.6 19 700 12 700 1.27 — — — 0.5 26.9 23 150 15 570 1.37 7 — — 0.75 37.6 31 700 18 900 1.2 — — — 1 56.2 35 960 24 700 1.23 — — — 2.9 67.2 40 500 28 000 1.29 6.85 36.8 0.16 .sup.aDetermined by size exclusion chromatography in DMF with 1 g .Math. L.sup.−1 of LiBr, with calibration using polymethyl methacrylate, following methylation of the methacrylic acid units to methyl methacrylate units; .sup.bCalculated on the basis of methyl methacrylate units; .sup.cIntensity-average diameter of the particles; .sup.dPolydispersity of the latexes.
Example 3
Method for Obtaining Filamentous Particles According to the Invention
(54) Example 3 illustrates the synthesis of filamentous particles of poly(sodium methacrylate-co-sodium styrenesulfonate)-b-poly(methyl methacrylate-co-styrene) block copolymers from the macroinitiator prepared and purified in example 1.
(55) A 250 mL single-neck round-bottom flask is charged with 55.7 g of deionized water, 2.29 g of P(MAA-co-SS)-SG1 macroinitiator (4.54×10.sup.−3 mol.Math.L.sup.−1.sub.water) prepared in example 1, 23.7 g of 1M aqueous sodium hydroxide (1 equivalent relative to the methacrylic acid units), and 0.295 g of Na.sub.2CO.sub.3 (3.5×10.sup.−2 mol.Math.L.sup.−1). This mixture is stirred at room temperature, for approximately 15 minutes, until dissolution of the macroinitiator is complete, the latter then being in the poly(sodium methacrylate-co-sodium styrenesulfonate) form. Then 18.2 g of methyl methacrylate and 1.8 g of styrene are added (solids content=19.5%) and the mixture is degassed by sparging with nitrogen at room temperature for 30 minutes.
(56) The mixture is then introduced into a Parr® reactor, series 5100, equipped with a 300 mL single-jacket glass tank with an internal diameter of 63 mm and a useful height of 102 mm. Stirring is maintained by a magnetic-drive stirrer fitted with a turbine, at 250 rpm. The tank of the reactor is heated beforehand.
(57) The mixture is introduced into the hot reactor under a pressure of 3 bar of nitrogen and the time t is set at 0 at 60° C. and is maintained at 90° C. throughout the polymerization. Samples are taken at regular intervals in order: to determine the kinetics of polymerization by gravimetry (measurement of dry matter); to monitor the change in the number-average molar masses (M.sub.n) with monomer conversion; to evaluate the colloidal characteristics of the latex (by TEM).
(58) Table 4 below presents the characteristics of the sampled latexes.
(59) TABLE-US-00004 TABLE 4 Time Conversion M.sub.n, exp.sup.a M.sub.n, theo.sup.b (h) (%) g .Math. mol.sup.−1 g .Math. mol.sup.−1 I.sub.p.sup.a pH 0.25 18 23 900 17 200 1.3 7.9 0.5 25.5 31 600 21 350 1.24 — 0.75 43.6 42 850 31 400 1.13 7.55 1 52 46 700 36 000 1.13 — 3.1 68 53 700 44 900 1.2 6.7 .sup.aDetermined by size exclusion chromatography in DMF with 1 g .Math. L.sup.−1 of LiBr, followed with calibration using polymethyl methacrylate, following methylation of the methacrylic acid units to methyl methacrylate units; .sup.bCalculated on the basis of methyl methacrylate units.
(60) The latex obtained at the end of polymerization is white and highly viscous.
(61) The appearance of the particles is analyzed by transmission electron microscopy (TEM). This microscope is a JEOL 100 Cx II microscope at 100 keV, equipped with an SIS Keen View high-resolution CCD camera. The images obtained are shown in
Inventive Example 4
Method for Obtaining Crosslinked Filamentous Particles
(62) Example 4 illustrates the synthesis of filamentous particles containing crosslinker, of poly(sodium methacrylate-co-sodium styrenesulfonate)-b-poly(methyl methacrylate-co-styrene-co-divinylbenzene) block copolymers from the macroinitiator prepared and purified in example 1.
(63) A 250 mL single-neck round-bottom flask is charged with 57 g of deionized water, 2.63 g of P(MAA-co-SS)-SG.sub.1 macroinitiator (5.22×10.sup.−3 mol.Math.L.sup.−1.sub.water) prepared in example 1, 24.2 g of 1M aqueous sodium hydroxide (1 equivalent relative to the methacrylic acid units), and 0.296 g of Na.sub.2CO.sub.3 (3.45×10.sup.−2 mol.Math.L.sup.−1). This mixture is stirred at room temperature, for approximately 15 minutes, until dissolution of the macroinitiator is complete, the latter then being in the poly(sodium methacrylate-co-sodium styrenesulfonate) form. Then 18.1 g of methyl methacrylate and 0.784 g of styrene (f.sub.0,S=0.04 mol; f.sub.0,S=n.sub.Sty/(n.sub.sty+n.sub.MMA)) are added and the mixture is degassed by sparging with nitrogen at room temperature for 30 minutes.
(64) The mixture is introduced into a hot reactor (same configuration as in example 2) under a pressure of 3 bar of nitrogen and with stirring at 250 rpm. The time t is set to 0 at 60° C. and the reactor is maintained at 90° C. throughout the polymerization.
(65) After 50 minutes, 0.982 g of divinylbenzene (f.sub.0,DVP=0.04 mol) (f.sub.0,DVP=n.sub.DVP/(n.sub.DVP+n.sub.MMA)) (solids content=19%) is introduced into the mixture to crosslink the fibers after they have been formed.
(66) Samples are taken at regular intervals in order: to determine the kinetics of polymerization by gravimetry (measurement of dry matter); to monitor the change in the number-average molar masses (Mn) with monomer conversion.
(67) Table 5 below presents the characteristics of the sampled latexes.
(68) TABLE-US-00005 TABLE 5 Time Conversion M.sub.n, exp.sup.a M.sub.n, theo.sup.b (h) (%) g .Math. mol.sup.−1 g .Math. mol.sup.−1 I.sub.p.sup.a pH 0.25 19 — 15 700 — 7.8 0.5 26 — 18 800 — — 0.75 45 — 27 300 — — 1 52 — 31 600 — — 3 65 — 37 700 — — .sup.aDetermined by size exclusion chromatography in DMF with 1 g .Math. L.sup.−1 of LiBr, followed with calibration using polymethyl methacrylate, following methylation of the methacrylic acid units to methyl methacrylate units; .sup.bCalculated on the basis of methyl methacrylate units.
(69) The latex obtained at the end of polymerization is in the form of a gel. The crosslinker is added during polymerization in order to allow the self-assembly of the particles prior to crosslinking of the micelles in forms of elongated micelles.
(70) The images obtained are presented in
Example 5
Study of the Behavior of the Filamentous Particles According to the Invention in Dispersed Medium, with Variation of pH and Salinity
(71) Filamentous particles prepared in an aqueous solution at 0.2% by weight are dialyzed for 4 days against ultrapure water.
(72) Filamentous particles prepared in an aqueous solution at 0.2% by weight are centrifuged for 1 hour at 2100 rpm and at 10° C. The sediment (or centrifuging pellet) obtained is diluted in an aqueous solution.
(73)
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(75) These results show that the filamentous particles according to the invention maintain their shape and structure in dispersed medium, independently of their concentration in the medium, of the dialysis of the particles (
Example 6
Preparation of the Poly(methacrylic Acid-co-sodium Styrenesulfonate) macroinitiator In situ for the Method for Obtaining Spherical Micelles in a Single Step
(76) This example illustrates the preparation of a living poly(methacrylic acid-co-sodium styrenesulfonate) copolymer, used as a macroinitiator, control agent, and stabilizer, in the initial charge, for the synthesis of hairlike nanoparticles in forms of spherical micelles of poly(sodium methacrylate-co-sodium styrenesulfonate)-b-poly(methyl methacrylate-co-styrene) block copolymers. The amphiphilic copolymer is synthesized in a single step. The conditions of synthesis of the macroinitiator can be varied (polymerization time, amount of sodium styrenesulfonate, concentration, and pH) in order to adapt and vary the composition of the macroinitiator.
(77) For this purpose, a mixture containing 15.3 mg of SG1 (1.27×10.sup.−3 mol.Math.L.sup.−1), 4.212 g of methacrylic acid (2.05 mol.Math.L.sup.−1), 0.93 g of sodium styrenesulfonate (0.15 mol.Math.L.sup.−1 or f.sub.0,SS=0.07; f.sub.0,SS=n.sub.SS/(n.sub.ss+n.sub.MAA)), and 19.5 g of ultrapure water is degassed at room temperature by sparging with nitrogen for 20 minutes.
(78) Then 0.18 g (2.08×10.sup.−2 mol.Math.L.sup.−1) of the BlocBuilder®-MA alkoxyamine is added.
(79) ##STR00002##
Scheme of the BlocBuilder®-MA Initiator (a) and of the SG1 Nitroxide (b)
(80) Degassing is continued for 10 minutes. The mixture is introduced into a hot reactor under a pressure of 1 bar of nitrogen and with stirring at 250 rpm. The time t is set to 0 on immersion and the reactor is maintained at around 70° C. for 15 minutes.
(81) During this reaction, a round-bottom flask is charged with 20.8 g of 1 M aqueous sodium hydroxide (1 equivalent relative to the methacrylic acid units) and 0.1615 g of Na.sub.2CO.sub.3 (3.8×10.sup.−2 mol.Math.L.sup.−1), and then 9.19 g of methyl methacrylate and 0.92 g of styrene are added (solids content=18%) and the mixture is degassed by sparging with nitrogen at room temperature for 20 minutes.
(82) After 15 minutes of synthesis—that is, the synthesis of the poly(methacrylic acid-co-sodium styrenesulfonate)-SG1 macroinitiator, the second reaction mixture, containing the hydrophobic monomers, is introduced at ambient pressure and then a pressure of 3 bar of nitrogen with stirring at 250 rpm. The time t is set to 0 at 60° C. in the reaction mixture and the reactor is maintained at 95° C. throughout the polymerization. Samples are taken at regular intervals in order: to determine the kinetics of polymerization by gravimetry (measurement of dry matter); to monitor the change in the number-average molar masses (Mn) with monomer conversion; to evaluate the colloidal characteristics of the latex by light scattering: average particle diameter, particle size distribution (polydispersity)).
(83) Table 6 below presents the characteristics of the sampled latexes from the second step of the synthesis of the nanoparticles.
(84) TABLE-US-00006 TABLE 6 M.sub.n, M.sub.n, Time Conversion exp.sup.a theo.sup.b Dz.sup.c (h) (%) g .Math. mol.sup.−1 g .Math. mol.sup.−1 I.sub.p.sup.a pH (nm) Σ.sup.d 0.25 24 23 950 22 000 1.47 4.5-5 0.5 33.4 33 200 27 250 1.35 4.5-6 — — 2.25 52.3 41 000 37 900 1.3 — — — 3 55.3 41 000 39 600 1.34 — 27.5 0.15 .sup.aDetermined by size exclusion chromatography in DMF with 1 g .Math. L.sup.−1 of LiBr, with calibration using polymethyl methacrylate, following methylation of the methacrylic acid units to methyl methacrylate units; .sup.bCalculated on the basis of a theoretical evaluation of the molar mass of the macroinitiator synthesized in situ, i.e., Mn = 8500 g/mol as equivalent of methyl methacrylate units; .sup.cIntensity-average diameter of the particles; .sup.dPolydispersity of the latexes.
(85) The latex obtained at the end of polymerization is translucent and has a very low viscosity.
(86) The experimental M.sub.n is determined by size exclusion chromatography in DMF containing 1 g/l of LiBr, with calibration using polymethyl methacrylate, following methylation of the methacrylic acid units to methyl methacrylate units. The flow rate is at 0.8 ml/min with toluene as flow rate marker. The samples are prepared at a concentration of 5 mg/ml, are filtered on 0.45 μm filters, and are analyzed on Polymer Standards Service columns (Gram from 30-1000 Å).
(87) The polydispersity index I.sub.p is calculated on the basis of methyl methacrylate units.
(88) Abbreviations:
(89) CRP—controlled radical polymerization P4VP—poly(4-vinylpyridine) PNaA—poly(sodium acrylate) SG1—N-tert-butyl-N-[1-diethylphosphono(2,2-dimethylpropyl)] S or sty—styrene SS—sodium styrenesulfonate AA—acrylic acid PEGA—poly(ethylene glycol) methyl ether acrylate TEM—transmission electron microscopy RAFT—polymerization by addition fragmentation (Reversible Addition Fragmentation chain Transfer) MAA—methacrylic acid DMSO-dimethyl sulfoxide DMF—dimethylformamide rpm—revolutions per minute f.sub.0,Sty—initial molar fraction of styrene in the mixture of monomers f.sub.0,SS—initial molar fraction of styrenesulfonate in the mixture of monomers f.sub.0,DVP—initial molar fraction of divinylbenzene in the mixture of monomers BlocBuilder®-MA—(N-(2-methylpropyl)-N-(1-diethylphosphono-2,2-dimethylpropyl)-O-(2-carboxylprop-2-yl)hydroxylamine