Fan assembly

Abstract

A nozzle for a fan assembly has an air inlet, an annular air outlet, and an interior passage for conveying air from the air inlet to the air outlet. The interior passage is located between an annular inner wall, and an outer wall extending about the inner wall. The inner wall at least partially defines a bore through which air from outside the nozzle is drawn by air emitted from the air outlet. The inner wall is eccentric with respect to the outer wall so that the cross-sectional area of the interior passage varies about the bore. The variation in the cross-sectional area of the interior passage can control the direction in which air is emitted from around the air outlet to reduce turbulence in the air flow generated by the fan assembly.

Claims

1. A nozzle for a fan assembly, the nozzle comprising: an air inlet; at least one air outlet; an annular inner wall at least partially defining a bore through which air from outside the nozzle is drawn by air emitted from said at least one air outlet, wherein the inner wall comprises an outwardly flared frusto-conical front section; an outer wall extending about a longitudinal axis and about the inner wall; and an interior passage located between the inner wall and the outer wall for conveying air from the air inlet to said at least one air outlet; wherein the interior passage has a first section and a second section each for receiving a respective portion of an air flow entering the interior passage through the air inlet, and for conveying the portions of the air flow in opposite angular directions about the bore; and wherein each section of the interior passage has a cross-sectional area formed from the intersection with the interior passage of a plane which extends through and contains the longitudinal axis of the outer wall, wherein the cross-sectional area of each section of the interior passage decreases in size about the bore and a length of the outwardly flared frusto-conical front section in a radial direction from the longitudinal axis decreases in size about the bore.

2. The nozzle of claim 1, wherein the cross-sectional area of each section of the interior passage tapers about the bore.

3. The nozzle of claim 1, wherein each section of the interior passage has the same variation in cross-sectional area.

4. The nozzle of claim 1, wherein the cross-sectional area of each section of the interior passage decreases in size about the bore from a first end for receiving air from the air inlet to a second end.

5. The nozzle of claim 1, wherein the cross-sectional area of each section has a minimum value located diametrically opposite the air inlet.

6. The nozzle of claim 1, wherein the cross-sectional area of each section has a first value located adjacent the air inlet and a second value located diametrically opposite the air inlet, and wherein the first value is at least 1.5 times the second value.

7. The nozzle of claim 6, wherein the first value is at least 1.8 times the second value.

8. The nozzle of claim 1, wherein each section of the nozzle has a substantially constant depth about the bore.

9. The nozzle of claim 1, wherein the inner wall is eccentric with respect to the outer wall.

10. A nozzle for a fan assembly, the nozzle comprising: an air inlet; at least one air outlet; an interior passage for conveying air from the air inlet to said at least one air outlet; an annular inner wall comprising an outwardly flared frusto-conical front section; and an outer wall extending about a longitudinal axis and about the inner wall, the interior passage being located between the inner wall and the outer wall, the inner wall at least partially defining a bore through which air from outside the nozzle is drawn by air emitted from said at least one air outlet; wherein the inner wall is eccentric with respect to the outer wall, the nozzle has a substantially constant depth about the bore, and a length of the outwardly flared frusto-conical front section in a radial direction from the longitudinal axis decreases in size about the bore.

11. The nozzle of claim 10, wherein each of the inner wall and the outer wall extends about a respective longitudinal axis, and wherein the longitudinal axis of the outer wall is located between the air inlet and the longitudinal axis of the inner wall.

12. The nozzle of claim 11, wherein the longitudinal axis of the inner wall is located vertically above the longitudinal axis of the outer wall.

13. The nozzle of claim 10, wherein the interior passage has a cross-sectional area which varies in size about the bore.

14. The nozzle of claim 13, wherein the cross-sectional area of the interior passage has a minimum value located diametrically opposite the air inlet.

15. The nozzle of claim 13, wherein the cross-sectional area of the interior passage has a first value located adjacent the air inlet and a second value located diametrically opposite the air inlet, and wherein the first value is at least 1.5 times the second value.

16. The nozzle of claim 15, wherein the first value is at least 1.8 times the second value.

17. The nozzle of claim 10, wherein the nozzle has a radial thickness which varies in size about the bore.

Description

BRIEF DESCRIPTION OF THE INVENTION

(1) An embodiment of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:

(2) FIG. 1 is a front perspective view, from above, of a first embodiment of a fan assembly;

(3) FIG. 2 is a front view of the fan assembly;

(4) FIG. 3(a) is a left side cross-section view, taken along line E-E in FIG. 2;

(5) FIG. 3(b) is a cross-sectional view through one section of the nozzle of the fan assembly, taken along line A-A in FIG. 2;

(6) FIG. 3(c) is a cross-sectional view through one section of the nozzle of the fan assembly, taken along line B-B in FIG. 2;

(7) FIG. 3(d) is a cross-sectional view through one section of the nozzle of the fan assembly, taken along line C-C in FIG. 2.

(8) FIG. 4 is a front perspective view, from above, of a second embodiment of a fan assembly;

(9) FIG. 5 is a front view of the fan assembly of FIG. 4;

(10) FIG. 6(a) is a left side cross-section view, taken along line E-E in FIG. 5;

(11) FIG. 6(b) is a cross-sectional view through one section of the nozzle of the fan assembly, taken along line A-A in FIG. 5;

(12) FIG. 6(c) is a cross-sectional view through one section of the nozzle of the fan assembly, taken along line B-B in FIG. 5; and

(13) FIG. 6(d) is a cross-sectional view through one section of the nozzle of the fan assembly, taken along line C-C in FIG. 5.

DETAILED DESCRIPTION OF THE INVENTION

(14) FIGS. 1 and 2 are external views of a first embodiment of a fan assembly 10. The fan assembly 10 comprises a body 12 comprising an air inlet 14 through which a primary air flow enters the fan assembly 10, and an annular nozzle 16 mounted on the body 12. The nozzle 16 comprises an air outlet 18 for emitting the primary air flow from the fan assembly 10.

(15) The body 12 comprises a substantially cylindrical main body section 20 mounted on a substantially cylindrical lower body section 22. The main body section 20 and the lower body section 22 preferably have substantially the same external diameter so that the external surface of the upper body section 20 is substantially flush with the external surface of the lower body section 22. In this embodiment the body 12 has a height in the range from 100 to 300 mm, and a diameter in the range from 100 to 200 mm.

(16) The main body section 20 comprises the air inlet 14 through which the primary air flow enters the fan assembly 10. In this embodiment the air inlet 14 comprises an array of apertures formed in the main body section 20. Alternatively, the air inlet 14 may comprise one or more grilles or meshes mounted within windows formed in the main body section 20. The main body section 20 is open at the upper end (as illustrated) thereof to provide an air outlet 23 (shown in FIG. 3(a)) through which the primary air flow is exhausted from the body 12.

(17) The main body section 20 may be tilted relative to the lower body section 22 to adjust the direction in which the primary air flow is emitted from the fan assembly 10. For example, the upper surface of the lower body section 22 and the lower surface of the main body section 20 may be provided with interconnecting features which allow the main body section 20 to move relative to the lower body section 22 while preventing the main body section 20 from being lifted from the lower body section 22. For example, the lower body section 22 and the main body section 20 may comprise interlocking L-shaped members.

(18) The lower body section 22 comprises a user interface of the fan assembly 10. The user interface comprises a plurality of user-operable buttons 24, 26, a dial 28 for enabling a user to control various functions of the fan assembly 10, and a user interface control circuit 30 connected to the buttons 24, 26 and the dial 28. The lower body section 22 is mounted on a base 32 for engaging a surface on which the fan assembly 10 is located.

(19) FIG. 3(a) illustrates a sectional view through the fan assembly 10. The lower body section 22 houses a main control circuit, indicated generally at 34, connected to the user interface control circuit 30. In response to operation of the buttons 24, 26 and the dial 28, the user interface control circuit 30 is arranged to transmit appropriate signals to the main control circuit 34 to control various operations of the fan assembly 10.

(20) The lower body section 22 also houses a mechanism, indicated generally at 36, for oscillating the lower body section 22 relative to the base 32. The operation of the oscillating mechanism 36 is controlled by the main control circuit 34 in response to the user operation of the button 26. The range of each oscillation cycle of the lower body section 22 relative to the base 32 is preferably between 60° and 120°, and in this embodiment is around 80°. In this embodiment, the oscillating mechanism 36 is arranged to perform around 3 to 5 oscillation cycles per minute. A mains power cable (not shown) for supplying electrical power to the fan assembly 10 extends through an aperture 38 formed in the base 32. The cable is connected to a plug for connection to a mains power supply.

(21) The main body section 20 houses an impeller 40 for drawing the primary air flow through the air inlet 14 and into the body 12. Preferably, the impeller 40 is in the form of a mixed flow impeller. The impeller 40 is connected to a rotary shaft 42 extending outwardly from a motor 44. In this embodiment, the motor 44 is a DC brushless motor having a speed which is variable by the main control circuit 34 in response to user manipulation of the dial 28. The maximum speed of the motor 44 is preferably in the range from 5,000 to 10,000 rpm. The motor 44 is housed within a motor bucket comprising an upper portion 46 connected to a lower portion 48. The upper portion 46 of the motor bucket comprises a diffuser 50 in the form of an annular disc having curved blades.

(22) The motor bucket is located within, and mounted on, a generally frusto-conical impeller housing 52. The impeller housing 52 is, in turn, mounted on a plurality of angularly spaced supports 54, in this example three supports, located within and connected to the main body section 20 of the base 12. The impeller 40 and the impeller housing 52 are shaped so that the impeller 40 is in close proximity to, but does not contact, the inner surface of the impeller housing 52. A substantially annular inlet member 56 is connected to the bottom of the impeller housing 52 for guiding the primary air flow into the impeller housing 52. An electrical cable 58 passes from the main control circuit 34 to the motor 44 through apertures formed in the main body section 20 and the lower body section 22 of the body 12, and in the impeller housing 52 and the motor bucket.

(23) Preferably, the body 12 includes silencing foam for reducing noise emissions from the body 12. In this embodiment, the main body section 20 of the body 12 comprises a first foam member 60 located beneath the air inlet 14, and a second annular foam member 62 located within the motor bucket.

(24) A flexible sealing member 64 is mounted on the impeller housing 52. The flexible sealing member prevents air from passing around the outer surface of the impeller housing 52 to the inlet member 56. The sealing member 64 preferably comprises an annular lip seal, preferably formed from rubber. The sealing member 64 further comprises a guide portion in the form of a grommet for guiding the electrical cable 58 to the motor 44.

(25) Returning to FIGS. 1 and 2, the nozzle 16 has an annular shape. The nozzle 16 comprises an outer wall 70 extending about an annular inner wall 72. In this example, each of the walls 70, 72 is formed from a separate component. The nozzle 16 also has a front wall 74 and a rear wall 76, which in this example are integral with the outer wall 70. A rear end of the inner wall 72 is connected to the rear wall 76, for example using an adhesive.

(26) The inner wall 72 extends about a bore axis, or longitudinal axis, X to define a bore 78 of the nozzle 16. The bore 78 has a generally circular cross-section which varies in diameter along the bore axis X from the rear wall 76 of the nozzle 16 to the front wall 74 of the nozzle 16. In this example, the inner wall 72 has an annular rear section 80 and an annular front section 82 which each extend about the bore 78. The rear section 80 has a frusto-conical shape, and tapers outwardly from the rear wall 76 away from the bore axis X. The front section 82 also has a frusto-conical shape, but tapers inwardly towards the bore axis X. The angle of inclination of the front section 82 relative to the bore axis X is preferably in the range from −20 to 20°, and in this example is around 8°.

(27) As mentioned above, the front wall 74 and the rear wall 76 of the nozzle 16 may be integral with the outer wall 70. The end section 84 of the outer wall 70 which is located adjacent to the inner wall 72 is shaped to extend about, or overlap, the front section 82 of the inner wall 72 to define the air outlet 18 of the nozzle 16 between the outer surface of the outer wall 70 and the inner surface of the inner wall 72. The end section 84 of the outer wall 70 is substantially parallel to the front section 82 of the inner wall 72, and so also tapers inwardly towards the bore axis X at an angle of around 8°. The air outlet 18 of the nozzle 16 is thus located between the walls 70, 72 of the nozzle 16, and is located towards the front end of the nozzle 16. The air outlet 18 is in the form of a generally circular slot centred on, and extending about, the bore axis X. The width of the slot is preferably substantially constant about the bore axis X, and is in the range from 0.5 to 5 mm. A series of angularly spaced spacers 86 may be provided on one of the facing surfaces of the sections 82, 84 to engage the other facing surface to maintain a regular spacing between these facing surfaces. For example, the inner wall 72 may be connected to the outer wall 70 so that, in the absence of the spacers 86, the facing surfaces would make contact, and so the spacers 86 also serve to urge the facing surfaces apart.

(28) The outer wall 70 comprises a base 88 which is connected to the open upper end 23 of the main body section 20 of the body 12, and which has an open lower end which provides an air inlet for receiving the primary air flow from the body 12. The remainder of the outer wall 70 is generally cylindrical shape, and extends about a central axis, or longitudinal axis, Y which is parallel to, but spaced from, the bore axis X. In other words, the outer wall 70 and the inner wall 72 are eccentric. In this example, the bore axis X is located above the central axis Y, with each of the axes X, Y being located in a plane E-E, illustrated in FIG. 2, which extends vertically through the centre of the fan assembly 10.

(29) The outer wall 70 and the inner wall 72 define an interior passage 90 for conveying air from the air inlet 88 to the air outlet 18. The interior passage 90 extends about the bore 78 of the nozzle 16. In view of the eccentricity of the walls 70, 72 of the nozzle 16, the cross-sectional area of the interior passage 90 varies about the bore 78. The interior passage 90 may be considered to comprise first and second curved sections, indicated generally at 92 and 94 in FIGS. 1 and 2, which each extend in opposite angular directions about the bore 78. With reference also to FIGS. 3(a) to 3(d), each section 92, 94 of the interior passage 90 has a cross-sectional area which decreases in size about the bore 78. The cross-sectional area of each section 92, 94 decreases from a first value A.sub.1 located adjacent the air inlet of the nozzle 16 to a second value A.sub.2 located diametrically opposite the air inlet, and where the two sections 92, 94 are joined. The relative positions of the axes X, Y are such that each section 92, 94 of the interior passage 90 has the same variation in cross-sectional area about the bore 78, with the cross-sectional area of each section 92, 94 decreasing gradually from the first value A.sub.1 to the second value A.sub.2. The variation in the cross-sectional area of the interior passage 90 is preferably such that A.sub.1≧1.5A.sub.2, and more preferably such that A.sub.1≧1.8A.sub.2. As shown in FIGS. 3(b) to 3(d), the variation in the cross-sectional area of each section 92, 94 is effected by a variation in the radial thickness of each section 92, 94 about the bore 78; the depth of the nozzle 16, as measured in a direction extending along the axes X, Y is relatively constant about the bore 78. In one example, A.sub.1≈2500 mm.sup.2 and A.sub.2≈1300 mm.sup.2. In another example, A.sub.1≈1800 mm.sup.2 and A.sub.2≈800 mm.sup.2.

(30) To operate the fan assembly 10 the user presses button 24 of the user interface. The user interface control circuit 30 communicates this action to the main control circuit 34, in response to which the main control circuit 34 activates the motor 44 to rotate the impeller 40. The rotation of the impeller 40 causes a primary air flow to be drawn into the body 12 through the air inlet 14. The user may control the speed of the motor 44, and therefore the rate at which air is drawn into the body 12 through the air inlet 14, by manipulating the dial 28 of the user interface. Depending on the speed of the motor 44, the primary air flow generated by the impeller 40 may be between 10 and 30 liters per second. The primary air flow passes sequentially through the impeller housing 52 and the air outlet 23 at the open upper end of the main body portion 20 to enter the interior passage 90 of the nozzle 16 via the air inlet located in the base 88 of the nozzle 16.

(31) Within the interior passage 90, the primary air flow is divided into two air streams which pass in opposite angular directions around the bore 78 of the nozzle 16, each within a respective section 92, 94 of the interior passage 90. As the air streams pass through the interior passage 90, air is emitted through the air outlet 18. The emission of the primary air flow from the air outlet 18 causes a secondary air flow to be generated by the entrainment of air from the external environment, specifically from the region around the nozzle 16. This secondary air flow combines with the primary air flow to produce a combined, or total, air flow, or air current, projected forward from the nozzle 16.

(32) The increase in the cross-sectional area of the interior passage 90 adjacent to the air inlet can reduce the velocity at which the primary air flow is emitted from the lower end of the nozzle 16, which in turn can reduce the angle, relative to the bore axis X, at which the air flow is emitted from this portion of the interior passage 90. The gradual reduction about the bore 78 in the cross-sectional area of each section 92, 94 of the interior passage 90 can have the effect of minimising any variation in the angle at which the primary air flow is emitted from the nozzle 16. The variation in the cross-sectional area of the interior passage 90 about the bore 78 thus reduces turbulence in the combined air flow experienced by the user.

(33) FIGS. 4 and 5 are external views of a second embodiment of a fan assembly 100. The fan assembly 100 comprises a body 12 comprising an air inlet 14 through which a primary air flow enters the fan assembly 10, and an annular nozzle 102 mounted on the body 12. The nozzle 102 comprises an air outlet 104 for emitting the primary air flow from the fan assembly 100. The body 12 is the same as the body 12 of the fan assembly 10, and so will not be described again in detail here.

(34) The nozzle 102 has an annular shape. The nozzle 102 comprises an outer wall 106 extending about an annular inner wall 108. In this example, each of the walls 106, 108 is formed from a separate component. Each of the walls 106, 108 has a front end and a rear end. The rear end of the outer wall 106 curves inwardly towards the rear end of the inner wall 108 to define a rear end of the nozzle 102. The front end of the inner wall 108 is folded outwardly towards the front end of the outer wall 106 to define a front end of the nozzle 102. The front end of the outer wall 106 is inserted into a slot located at the front end of the inner wall 108, and is connected to the inner wall 108 using an adhesive introduced to the slot.

(35) The inner wall 108 extends about a bore axis, or longitudinal axis, X to define a bore 110 of the nozzle 102. The bore 110 has a generally circular cross-section which varies in diameter along the bore axis X from the rear end of the nozzle 102 to the front end of the nozzle 102.

(36) The inner wall 108 is shaped so that the external surface of the inner wall 108, that is, the surface that defines the bore 110, has a number of sections. The external surface of the inner wall 108 has a convex rear section 112, an outwardly flared frusto-conical front section 114 and a cylindrical section 116 located between the rear section 112 and the front section 114.

(37) The outer wall 106 comprises a base 118 which is connected to the open upper end 23 of the main body section 20 of the body 12, and which has an open lower end which provides an air inlet for receiving the primary air flow from the body 12. The majority of the outer wall 106 is generally cylindrical shape. The outer wall 106 extends about a central axis, or longitudinal axis, Y which is parallel to, but spaced from, the bore axis X. In other words, the outer wall 106 and the inner wall 108 are eccentric. In this example, the bore axis X is located above the central axis Y, with each of the axes X, Y being located in a plane E-E, illustrated in FIG. 5, which extends vertically through the centre of the fan assembly 100.

(38) The rear end of the outer wall 106 is shaped to overlap the rear end of the inner wall 108 to define the air outlet 104 of the nozzle 102 between the inner surface of the outer wall 106 and the outer surface of the inner wall 108. The air outlet 104 is in the form of a generally circular slot centred on, and extending about, the bore axis X. The width of the slot is preferably substantially constant about the bore axis X, and is in the range from 0.5 to 5 mm. The overlapping portions 120, 122 of the outer wall 106 and the inner wall 108 are substantially parallel, and are arranged to direct air over the convex rear section 112 of the inner wall 108, which provides a Coanda surface of the nozzle 102. A series of angularly spaced spacers 124 may be provided on one of the facing surfaces of the overlapping portions 120, 122 of the outer wall 106 and the inner wall 108 to engage the other facing surface to maintain a regular spacing between these facing surfaces.

(39) The outer wall 106 and the inner wall 108 define an interior passage 126 for conveying air from the air inlet 88 to the air outlet 104. The interior passage 126 extends about the bore 110 of the nozzle 102. In view of the eccentricity of the walls 106, 108 of the nozzle 102, the cross-sectional area of the interior passage 126 varies about the bore 110. The interior passage 126 may be considered to comprise first and second curved sections, indicated generally at 128 and 130 in FIGS. 4 and 5, which each extend in opposite angular directions about the bore 110. With reference also to FIGS. 6(a) to 6(d), similar to the first embodiment each section 128, 130 of the interior passage 126 has a cross-sectional area which decreases in size about the bore 110. The cross-sectional area of each section 128, 130 decreases from a first value A.sub.1 located adjacent the air inlet of the nozzle 102 to a second value A.sub.2 located diametrically opposite the air inlet, and where ends of the two sections 128, 130 are joined. The relative positions of the axes X, Y are such that each section 128, 130 of the interior passage 126 has the same variation in cross-sectional area about the bore 110, with the cross-sectional area of each section 128, 130 decreasing gradually from the first value A.sub.1 to the second value A.sub.2. The variation in the cross-sectional area of the interior passage 126 is preferably such that A.sub.1≧1.5A.sub.2, and more preferably such that A.sub.1≧1.8A.sub.2. As shown in FIGS. 6(b) to 6(d), the variation in the cross-sectional area of each section 128, 130 is effected by a variation in the radial thickness of each section 128, 130 about the bore 110; the depth of the nozzle 102, as measured in a direction extending along the axes X, Y is relatively constant about the bore 110. In one example, A.sub.1≈2200 mm.sup.2 and A.sub.2≈1200 mm.sup.2.

(40) The operation of the fan assembly 100 is the same as that of the fan assembly 10. A primary air flow is drawn through the air inlet 14 of the base 12 through rotation of the impeller 40 by the motor 44. The primary air flow passes sequentially through the impeller housing 52 and the air outlet 23 at the open upper end of the main body portion 20 to enter the interior passage 126 of the nozzle 102 via the air inlet located in the base 118 of the nozzle 102.

(41) Within the interior passage 126, the primary air flow is divided into two air streams which pass in opposite angular directions around the bore 110 of the nozzle 102, each within a respective section 128, 130 of the interior passage 126. As the air streams pass through the interior passage 126, air is emitted through the air outlet 104. The emission of the primary air flow from the air outlet 104 causes a secondary air flow to be generated by the entrainment of air from the external environment, specifically from the region around the nozzle 102. This secondary air flow combines with the primary air flow to produce a combined, or total, air flow, or air current, projected forward from the nozzle 102. In this embodiment, the variation in the cross-sectional area of the interior passage 126 about the bore 110 can minimise the variation in the static pressure about the interior passage 126.

(42) In summary, a nozzle for a fan assembly has an air inlet, an air outlet, and an interior passage for conveying air from the air inlet to the air outlet. The interior passage is located between an annular inner wall, and an outer wall extending about the inner wall. The inner wall at least partially defines a bore through which air from outside the nozzle is drawn by air emitted from the air outlet. The cross-sectional area of the interior passage varies about the bore. The variation in the cross-sectional area of the interior passage can control the direction in which air is emitted from around the air outlet to reduce turbulence in the air flow generated by the fan assembly. The variation in the cross-sectional area of the interior passage may be achieved by arranging the inner wall so that it is eccentric with respect to the outer wall.