Machine tool

Abstract

A machine tool includes at least one handle housing having at least one switching unit with at least one ratchet element arranged on the at least one handle housing and at least one bearing unit, which is provided to support the at least one ratchet element at least movably relative to the at least one handle housing. The at least one bearing unit includes at least one lever drive unit, which is provided in order to enable a uniform stroke motion over an entire operating surface of the at least one ratchet element during an actuation of the at least one ratchet element.

Claims

1. A power tool, comprising: at least one handle housing including (i) at least one switching unit that has at least one latch element arranged on the at least one handle housing, and (ii) at least one bearing unit, which is configured to mount the at least one latch element so as to be at least movable relative to the at least one handle housing, the at least one bearing unit including at least one lever mechanism unit configured to enable an at least substantially even travel movement over an entire operating surface of the at least one latch element, upon an actuation of the at least one latch element; wherein the at least one lever mechanism unit includes a first lever bearing element and a second lever bearing element, each movably connected to the at least one latch element at an end of the at least one latch element that faces toward a connecting region of the at least one handle housing; and the second lever bearing element is arranged in a movable manner on a bearing element of the at least one bearing unit that is arranged on a side of an actuating region of a switching element of the at least one switching unit that faces toward the connecting region of the at least one handle housing.

2. The power tool as claimed in claim 1, wherein the at least one lever mechanism unit is configured as a parallelogram lever mechanism unit.

3. The power tool as claimed in claim 1, wherein the at least one lever mechanism unit includes at least one lever bearing element movably connected to the at least one latch element and movably connected to the at least one handle housing, the at least one lever bearing element configured to actuate a switching element of the at least one switching unit in dependence on a movement of the at least one latch element.

4. The power tool as claimed in claim 1, wherein the at least one latch element has a maximum longitudinal extent that corresponds to at least 60% of a maximum longitudinal extent of a stem-type grip region of the at least one handle housing.

5. The power tool as claimed in claim 4, wherein a ratio of the maximum longitudinal extent of the at least one latch element to the maximum longitudinal extent of the stem-type grip region of the at least one handle housing is at least greater than 1 to 1.4.

6. The power tool as claimed in claim 1, wherein the at least one latch element has a maximum transverse extent that corresponds to at least 60% of a maximum transverse extent of a stem-type grip region of the at least one handle housing.

7. The power tool as claimed in claim 6, wherein a ratio of the maximum transverse extent of the at least one latch element to the maximum transverse extent of the stem-type grip region of the at least one handle housing is at least greater than 1 to 2.5.

8. The power tool as claimed in claim 1, wherein the at least one switching unit further includes at least one switching element having an actuating region that is subjected to load by a spring element of the at least one switching unit and that, in at least one operating state, is configured to apply a force to the at least one latch element, in a direction of an initial position of the at least one latch element, as a result of a spring force of the spring element.

9. A power tool switching device of a power tool having at least one handle housing, comprising: at least one switching unit including at least one latch element arranged on the at least one handle housing; and at least one bearing unit configured to mount the at least one latch element a movable manner relative to the at least one handle housing, the at least one bearing unit including at least one lever mechanism unit configured to enable an at least substantially even travel movement over an entire operating surface of the at least one latch element, upon an actuation of the at least one latch elements; wherein the at least one lever mechanism unit includes a first lever bearing element and a second lever bearing element, each movably connected to the at least one latch element at an end of the at least one latch element that faces toward a connecting region of the at least one handle housing; and the second lever bearing element is arranged in a movable manner on a bearing element of the at least one bearing unit that is arranged on a side of an actuating region of a switching element of the at least one switching unit that faces toward the connecting region of the at least one handle housing.

10. A power tool, comprising: at least one handle housing including (i) at least one switching unit that has at least one latch element arranged on the at least one handle housing, and (ii) at least one bearing unit, which is configured to mount the at least one latch element so as to be at least movable relative to the at least one handle housing, the at least one bearing unit including at least one lever mechanism unit configured to enable an at least substantially even travel movement over an entire operating surface of the at least one latch element, upon an actuation of the at least one latch element; wherein the at least one lever mechanism unit includes at least one lever bearing element movably connected to the at least one latch element and the at least one handle housing at an end of the at least one latch element that faces toward a connecting region of the at least one handle housing; and the at least one lever bearing element is configured to actuate a switching element of the at least one switching unit in dependence on a movement of the at least one latch element.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Further advantages are given by the following description of the drawing. The drawing shows an exemplary embodiment of the disclosure. The drawing, the description and the claims contain numerous features in combination. Persons skilled in the art will also expediently consider the features individually and combine them to create appropriate further combinations.

(2) In the drawing:

(3) FIG. 1 shows a power tool according to the disclosure, in a schematic representation,

(4) FIG. 2 shows a detail view of a switching unit of the power tool according to the disclosure and of a bearing unit of the power tool according to the disclosure, when mounted in a handle housing of the power tool according to the disclosure, with the switching unit in an unactuated state, in a schematic representation,

(5) FIG. 3 shows a detail view of the switching unit and of the bearing unit from FIG. 2, when mounted in the handle housing, with the switching unit in an actuated state, in a schematic representation,

(6) FIG. 4 shows a detail view of a latch element of the switching unit arranged on the handle housing, in a schematic representation, and

(7) FIG. 5 shows a further detail view of the latch element arranged on the handle housing, in a schematic representation.

DETAILED DESCRIPTION

(8) FIG. 1 shows a power tool 10, which is constituted by a portable power tool 10 realized as an angle grinder 12. The portable power tool 10 comprises at least one handle housing 14, at least one switching unit 16, which has at least one latch element 18, arranged on the handle housing 14, for actuating a switching element 40 of the switching unit 16, and at least one bearing unit 20, which is provided to mount the latch element 18 so as to be at least movable relative to the handle housing 14. The portable power tool 10 in this case has at least one power tool switching device, which comprises at least the switching unit 16 and at least the bearing unit 20 for mounting the latch element 18 of the switching unit 16 in a movable manner. The bearing unit 20 comprises at least one lever mechanism unit 22, which is provided to enable an even travel movement over an entire operating surface 24 of the latch element 18, upon an actuation of the latch element 18. The handle housing 14 in this case comprises a stem-type grip region 48, on which the latch element 18 is arranged. The stem-type grip region 48 of the handle housing 14 constitutes a main handle of the portable power tool 10. In this case, the main handle constituted by the stem-type grip region 48 extends, at least substantially, starting from a connecting region 28 of the handle housing 14, in a direction away from the connecting region 28, as far as a side 56 of the handle housing 14 on which there is arranged a cable of the portable power tool 10, realized as an angle grinder 12, for supplying energy. The stem-type grip region 48 of the handle housing 14 is offset relative to a direction of main extent 58 of the handle housing 14a, or relative to a direction of main extent 60 of the portable power tool 10, by an angle of less than 30°.

(9) The portable power tool 10, realized as an angle grinder 12, additionally comprises a protective cover unit 62, a drive housing 64 and an output housing 66. Extending out from the output housing 66 there is an output shaft of an output unit 68 of the portable power tool 10, which is realized as a spindle (not represented in greater detail here), to which a working tool 70 can be fixed, for performing work on a workpiece (not represented in greater detail here). The working tool 70 is realized as an abrasive disk. It is also conceivable, however, for the working tool 70 to be realized as a parting disk or polishing disk. The portable power tool 10 comprises the drive housing 64, for accommodating a drive unit 72 of the portable power tool 10, and the output housing 66, for accommodating the output unit 68. The drive unit 72 is provided to drive the working tool 70 in rotation, via the output unit 68. For the purpose of performing work on a workpiece, the working tool 70 in this case may be connected to the spindle in a rotationally fixed manner by means of a fastening element (not represented in greater detail here). The working tool 70 can thus be driven in rotation when the portable power tool 10 is in operation. The output unit 68 is connected to the drive unit 72 via a drive element (not represented in greater detail here) of the drive unit 72 that is realized as a pinion gear and that can be driven in rotation, in a manner already known to persons skilled in the art. In addition, an ancillary handle 74 is arranged on the output housing 66. When mounted on the output housing 66, the ancillary handle 74 extends transversely in relation to the direction of main extent 60 of the portable power tool 10.

(10) FIG. 2 shows a detail view of the switching unit 16 and of the bearing unit 20 when mounted in the handle housing 14, with the switching unit 16 in an unactuated state, wherein one of at least two handle housing shell elements 76, 78 of the handle housing 14a has been removed. The lever mechanism unit 22 has at least one lever bearing element 26, which is arranged at an end of the latch element 18 that faces toward the connecting region 28 of the handle housing 14. In this case, the lever bearing element 26 is movably connected to the latch element 18, and is arranged in a movable manner on the bearing element 80 of the bearing unit 20, which is arranged on a side 36 of an actuating region 38 of the switching element 40 of the switching unit 16 that faces toward the connecting region 28 of the handle housing 14. In addition, the lever mechanism unit 22 has at least one further lever bearing element 32, which is movably connected to the latch element 18, at the end 30 of the latch element 18 that faces toward the connecting region 28 of the handle housing 14, and which is arranged in a movable manner on a further bearing element 34 of the bearing unit 20 that is arranged on a side 36 of the actuating region 38 of the switching element 40 of the switching unit 16 that faces toward the connecting region 28 of the handle housing 14. The bearing unit 20 thus has at least two bearing elements 34, 80, which is arranged on a side 36 of the actuating region 38 of the switching element 40 of the switching unit 16 that faces toward the connecting region 28 of the handle housing 14. In this case, the two bearing elements 34, 80 arranged on the side 36 of the actuating region 38 of the switching element 40 that faces toward the connecting region 28 of the handle housing 14, starting from the latch element 18, as viewed along the direction of main extent 58 of the handle housing 14 in the direction of the connecting region 28, are arranged after the latch element 18, in the handle housing 14, in at least one operating state of the latch element 18. The two bearing elements 34, 80 arranged on a side 36 of the actuating region 38 of the switching element 40 of the switching unit 16 that faces toward the connecting region 28 of the handle housing 14 are thus realized as handle housing bearing elements 90, 92. Furthermore, the bearing unit 20 has at least two further bearing element 82, 84, which are arranged at the end 30 of the latch element 18 that faces toward the connecting region 28 of the handle housing 14. In this case, one of the two further bearing elements 82, 84 is assigned to the lever bearing element 26, and one to the further lever bearing element 32. The two further bearing elements 82, 84 arranged at the end 30 of the latch element 18 that faces toward the connecting region 28 are thus realized as latch bearing elements 86, 88.

(11) The further bearing elements 82, 84, realized as latch bearing elements 86, 88, and the bearing elements 34, 80, realized as handle housing bearing elements 90, 92, are each realized as pin-type bearing elements. In this case, the further bearing elements 82, 84 that are realized as latch bearing elements 86, 88 are realized so as to be integral with the latch element 18. In addition, the bearing elements 34, 80 that are realized as handle housing bearing elements 90, 92 are realized so as to be integral with the handle housing 14. It is also conceivable, however, for the further bearing elements 82, 84, realized as latch bearing elements 86, 88, and the bearing elements 34, 80, realized as handle housing bearing elements 90, 92, to be realized separately from the latch element 18, or separately from the handle housing 14, respectively, and for each to be fixedly connected to the latch element 18, or to the handle housing 14, respectively, by means of a type of connection considered appropriate by persons skilled in the art, such as, for example, a form closure and/or force closure type of connection.

(12) The lever mechanism unit 22 is realized as a parallelogram lever mechanism unit 42. It is also conceivable, however, for the lever mechanism unit 22 to be of a different design, considered appropriate by persons skilled in the art such as, for example, a design as a three-hinge coupler mechanism, as a five-hinge coupler mechanism, etc. The lever mechanism unit has at least the lever bearing element 26, which actuates the actuating region 38 of the switching element 40 of the switching unit 16 in dependence on a movement of the latch element 18 (FIG. 3). The switching element 40 in this case is fixedly arranged in a receiving recess 94 of at least one of the handle housing shell elements 76, 78. The receiving recess 94, starting from the latch element 18, as viewed along the direction of main extent 58 of the handle housing in the direction of the connecting region 28, is arranged, at least partially, after the latch element 18, in the handle housing 14. For the purpose of being movably connected to the latch element 18, the lever bearing element 26, which is realized as a lever, has at least two bearing recesses 96, 98, arranged at ends of the lever bearing element 26 that face away from each other. One of the two bearing recesses 96, 98 is connected to one of the two latch bearing elements 86, 88. In addition, one of the two bearing recesses 96, 98 is connected to one of the two handle housing bearing elements 90, 92. Moreover, the lever bearing element 26 is of a curved design in a sub-region 100 between the bearing recesses 96, 98. It is also conceivable, however, for the lever bearing element 26, in the sub-region 100, to be of a different design, considered appropriate by persons skilled in the art, such as, for example, a ridge-type projection, etc. The sub-region 100 is provided to actuate the actuating region 38, realized as a switching tappet, of the switching element 40 of the switching unit 16 in dependence on a movement of the latch element 18.

(13) In addition, the further lever bearing element 32, which is realized as a lever, has at least two bearing recesses 102, 104, arranged at ends of the further lever bearing element 32 that face away from each other. One of the two bearing recesses 102, 104 is connected to one of the two latch bearing elements 86, 88. In addition, one of the two bearing recesses 102, 104 is connected to one of the two handle housing bearing elements 90, 92. The lever bearing element 26 and the further lever bearing element 32 are aligned at least substantially parallelwise in relation to each other, in respect of a rectilinear, notional connecting line of the bearing recesses 96, 98 of the lever bearing element 26 and in respect of a rectilinear, notional connecting line of the bearing recesses 102, 104 of the further lever bearing element 32. Owing to the at least substantially parallel arrangement of the lever bearing element 26 and further lever bearing element 32, a parallel guidance of the latch element 18 is realized, as a result of an actuation of the latch element 18. In this case, a further end 106 of the latch element 18 that can be gripped and that faces away from the connecting region 28 is dissociated from an arrangement of bearing points of the bearing unit 20.

(14) By means of the lever mechanism unit 22 realized as a parallelogram lever mechanism unit 42, a lever ratio that is greater than 1 to 2.7 is achieved between the actuating region 38 of the switching element 40 and the latch element 18. The lever ratio corresponds to a length of a distance, measured from the longitudinal axis of the handle housing bearing element 90, which is connected to one of the bearing recesses 96, 98 of the lever bearing element 26, as far as a central axis of the actuating region 38 of the switching element 40 that is realized as a switching tappet, in relation to a length of a distance, measured from the longitudinal axis of the handle housing bearing element 90, which is connected to one of the bearing recesses 96, 98 of the lever bearing element 26, as far as a longitudinal axis of the latch bearing element 86, which is connected to one of the bearing recesses 96, 98 of the lever bearing element 26.

(15) Furthermore, the switching unit 16 has at least the switching element 40, which comprises the actuating region 38 that is subjected to load by a spring element 54 of the switching unit 16 and that, in at least one operating state, applies a force to the latch element 18, in the direction of an initial position of the latch element 18, as a result of a spring force of the spring element 54. It is also conceivable, however, for the switching unit 16, in addition or as an alternative to having the spring element 54 of the switching element 40, to have a further spring element that is supported on the latch element 18 and on the handle housing 14, and that is provided to apply a spring force to the latch element 18 in the direction of an initial position of the latch element 18. The actuating region 38 subjected to load by a spring element 54 of the switching unit 16 is provided to constitute a dead man's circuit function of the switching unit 16. The spring element 54 is provided to enable the latch element 18 to move into an initial position of the latch element 18, as a result of an action of a spring force upon the latch element 18, via the actuating region 38, after removal of an action of an actuating force of an operator upon the latch element 18, in a direction away from the handle housing 14. The spring element 54 thus exerts a spring force upon the latch element 18 via the actuating region 38, and via the lever bearing element 26, which actuates the actuating region 38, realized as a switching tappet, of the switching element 40 as a result of a movement of the latch element 18 in the direction of the handle housing 14. As a result of this, the latch element 18, after removal of an action of an actuating force of an operator, is moved in the direction away from the handle housing 14. The latch element 18 is mounted so as to be pivotable about pivot axes 108, 110, which go through the handle housing bearing elements 90, 92. The pivot axes 108, 110 in this case constitute longitudinal axes of the handle housing bearing elements 90, 92, about which the handle housing bearing elements 90, 92 are rotationally symmetrical. An alignment of the operating surface 24 of the latch element 18 relative to the handle housing 14 is maintained, at least substantially, by means of the bearing unit 20, upon a movement of the latch element 18 relative to the handle housing 14.

(16) FIG. 4 shows a detail view of the latch element 18 of the switching unit 16 arranged on the handle housing 14. The latch element 18 is mounted on the handle housing 14 so as to be pivotable about the pivot axes 108, 110 of the latch element 18. The pivot axes 108, 110 of the latch element 18 run at least substantially perpendicularly in relation to the direction of main extent 58 of the handle housing 14, or at least substantially perpendicularly in relation to the direction of main extent 60 of the portable power tool 10. In this case, the pivot axes 108, 110 run at least substantially perpendicularly in relation to a joint plane of the handle housing 14. When in a mounted state, the two handle housing shell elements 76, 78 of the handle housing 14 are joined together in the joint plane of the handle housing 14. The latch element 18 is mounted, at the end 30 that faces toward the connecting region 28 of the handle housing 14a, so as to be pivotable about the pivot axis 108, 110.

(17) Furthermore, the latch element 18 has a maximum transverse extent 50 that corresponds to at least 60% of a maximum transverse extent 52 of the stem-type grip region 48 of the handle housing 14. In this case, a ratio of the maximum transverse extent 50 of the latch element 18 to the maximum transverse extent 52 of the stem-type grip region 48 of the handle housing 14 is at least greater than 1 to 2.5. The maximum transverse extent 50 of the latch element 18 runs along a direction that runs at least substantially perpendicularly in relation to the direction of main extent 58 of the handle housing 14, or at least substantially perpendicularly in relation to the direction of main extent 60 of the portable power tool 10, and at least substantially transversely at least in relation to a main direction of movement of the latch element 18. The maximum transverse extent 50 of the latch element 18 thus runs at least substantially parallelwise in relation to the pivot axes 108, 110 of the latch element 18. The maximum transverse extent 52 of the stem-type grip region 48 of the handle housing 14 likewise runs along the direction that runs at least substantially perpendicularly in relation to the direction of main extent 58 of the handle housing 14, or at least substantially perpendicularly in relation to the direction of main extent 60 of the portable power tool 10, and at least substantially transversely at least in relation to a main direction of movement of the latch element 18.

(18) In addition, the latch element 18 has a maximum longitudinal extent 44 that corresponds to at least 60% of a maximum longitudinal extent 46 of a stem-type grip region 48 of the handle housing 14. A ratio of the maximum longitudinal extent 44 of the latch element 18 to the maximum longitudinal extent 46 of the stem-type grip region 48 of the handle housing 14 is at least greater than 1 to 1.4. When the latch element 18 has been mounted on the handle housing 14, the maximum longitudinal extent 44 of the latch element 18 extends along a direction that runs in the joint plane of the handle housing 14, and that runs at least substantially transversely in relation to a main direction of movement of the latch element 18. The maximum longitudinal extent 44 of the latch element 18 thus extends along a direction that runs at least substantially perpendicularly in relation to the pivot axes 108, 110 of the latch element 18. The maximum longitudinal extent 46 of the stem-type grip region 48 of the handle housing 14 likewise extends along the direction that runs at least substantially perpendicularly in relation to the pivot axes 108, 110 of the latch element 18.

(19) In addition, the latch element 18 has at least one side wall region 112, which is connected, via a bow-shaped sub-region 116 of the latch element 18, to a grip surface region 120 of the latch element 18 that runs at least substantially perpendicularly in relation to the side wall region 112, wherein a ratio of a radius of the bow-shaped sub-region 116 to the maximum transverse extent 52 of the stem-type grip region 48 of the handle housing 14 is at least greater than 1 to 8 (FIG. 5). In total, the latch element 18 has two side wall regions 112, 114, each of which is respectively connected, via one of two bow-shaped sub-regions 116, 118 of the latch element 18, to the grip surface region 120 of the latch element 18 that runs at least substantially perpendicularly in relation to the side wall regions 112, 114. The grip surface region 120 of the latch element 18, as viewed along the direction of main extent 58 of the handle housing 14, extends at least over a major part of the maximum longitudinal extent 44 of the latch element 18. Moreover, the grip surface region 120 of the latch element 18, as viewed along the direction of main extent 58 of the handle housing 14, has an at least substantially flat course. Thus, the course of the grip surface region 120 of the latch element 18 is at least to a large extent dissociated from step-type offsets. It is also conceivable, however, for the grip surface region 120 of the latch element 18 to have at least one finger recess region, which is provided to receive at least one finger of a hand of an operator when the latch element 18 is being operated, or held.

(20) Furthermore, the portable power tool 10 has at least one switch-on inhibitor unit 122, which is provided to avoid, at least to a large extent, a movement of the latch element 18 as a result of an unintentional actuation of the latch element 18 (FIG. 1). The switch-on inhibitor unit 122 is realized as a mechanical inhibitor unit. It is also conceivable, however, for the switch-on inhibitor unit 122 to be realized as an electrical and/or electronic inhibitor unit. The switch-on inhibitor unit 122 has at least one release element 124, which comprises an actuating region 126 that is arranged, at least partially, laterally next to one of the side wall regions 112, 114 of the latch element 18 (FIG. 5). Moreover, the switch-on inhibitor unit 122 has at least one further release element 128, which has an actuating region 130 that is arranged, at least partially, laterally next to one of the side wall regions 112, 114 of the latch element 18 (FIG. 5). One of the side wall regions 112, 114 faces toward the release element 124, and one of the side wall regions 112, 114 faces toward the further release element 128. In this case, the actuating regions 126, 130 of the release element 124 and of the further release element 128 are arranged at a distance from the respective side wall region 112, 114, in each case as viewed, starting from the joint plane of the handle housing 14, in a direction running at least substantially perpendicularly in relation to the joint plane of the handle housing 14 and away from the handle housing 14. The release element 124 and the further release element 128 are arranged in a mirror-symmetrical manner in respect of the joint plane of the handle housing 14. In addition, the release element 124 and the further release element 128 are mounted so as to be pivotable about at least one release movement axis 132. The release movement axis 132 in this case runs in the joint plane of the handle housing 14. In addition, the release movement axis 132 runs at least substantially perpendicularly in relation to the pivot axes 108, 110 of the latch element 18.

(21) In an alternative design of the portable power tool 10, which is not represented in greater detail here, it is conceivable for the portable power tool 10, in addition to having the switch-on inhibitor unit 122, to have an electrical and/or electronic start-up inhibitor, which, for example, only allows the drive unit 72 to be supplied with electric power once a sensor unit of the portable power tool 10 senses a further hand of an operator being in contact with the ancillary handle 74, in addition to a hand being in contact with the handle housing 14, in particular with the stem-type grip region 48, and thus deactivates the electrical and/or electronic start-up inhibitor, via an open-loop and/or closed-loop control unit of the portable power tool 10, which evaluates and processes the characteristic quantities sensed by means of the sensor unit, to enable the portable power tool 10 to be put into operation.