Plug-in connection system, in particular for fluidic lines, fittings or assemblies
09746115 · 2017-08-29
Assignee
Inventors
Cpc classification
F16L37/0985
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/0885
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A plug-in connection system for fluidic lines, fittings or assemblies, having a housing part and a plug part that can be plugged into a receiving opening of the housing part. A holding element on one of the coupling parts latches with a mating holding element on the other of the coupling parts. The holding element has a spreading surface that, by sliding relative to a corresponding surface of the plug part causes a spreading movement of the holding element, transversely with respect to an axis during installation. In order to improve the plug-in behavior during installation, a spreading contour of the spreading surface engages a mating contour in such a way that, while being plugged in, the spreading travel (Sw) of the holding element changes in a non-linear manner, depending on the status of installation.
Claims
1. A plug-in connection system for fluid lines, fittings, or assemblies, comprising a first coupling part, a second coupling part, and a holding element, the second coupling part being plugged into a receiving opening of the first coupling part along a central axis defined by the first coupling part, the holding element engaging one of the first and second coupling parts and being configured to latch with a counter-holding element formed on the other of the first and second coupling parts, wherein the holding element has a spreading surface which, by sliding relative to a counter spreading surface of the counter-holding element, causes a spreading movement of the holding element transversely with respect to the central axis along a spreading path during plugging in of the second coupling part with the first coupling part along an installation path, the spreading surface having a spreading contour facing the counter spreading surface and adapted to a counter contour of the counter spreading surface, the counter contour and the spreading contour engaging one another during insertion of the second coupling part into the first coupling part during an installation phase, such that the spreading path of the holding element changes in a non-linear manner depending on its position along the installation path, wherein in the installation phase includes a main installation phase between an initial installation phase and final installation phase, the main installation phase having a length traversed by the second coupling part along the installation path that is greater than another length traversed by the second coupling part along the installation path during at least one of the initial and final installation phases, and wherein the spreading contour of the spreading surface is configured to create an installation force increasing up to a maximum installation force in the initial installation phase that is generally maintained in the main installation phase and greater than an installation force in the final installation phase.
2. The plug-in connection system according to claim 1, wherein the spreading contour of the spreading surface is adapted to the counter contour in such a way that in an initial installation phase along the installation path, the spreading path is over-proportionally modified relative to a linear installation path.
3. The plug-in connection system according to claim 1, wherein the spreading contour of the spreading surface engages the counter contour in such a way that in a final installation phase along the installation path of the spreading path is sub-proportionally modified relative to a linear installation path.
4. The plug-in connection system according to claim 1, wherein the spreading contour of the spreading surface engages the counter contour in such a way that in a main installation phase between an initial and final installation phase along the installation path, one of an over-proportional, proportional, or sub-proportional modification of the spreading path occurs relative to a linear installation path.
5. The plug-in connection system according to claim 1, wherein the spreading contour of the spreading surface engages the counter contour in such a way that in a main installation phase between an initial and final installation phase along the installation path, an installation force (F.sub.M) deviates from an average value of the installation force in the main installation phase by no more than 20 percent.
6. The plug-in connection system according to claim 1, wherein at least one of the spreading contour of the spreading surface and the counter contour at least partially has a cylindrical or conical configuration cross-sectional straight boundary of its outside surface.
7. The plug-in connection system according to claim 1, wherein at least one of the spreading contour of the spreading surface and the counter contour is at least partially configured in the shape of one of a calotte, a ball, an ellipsoid, and a rotation paraboloid in a cross-sectional convex boundary of its outside surface.
8. The plug-in connection system according to claim 1, wherein one of the spreading contour of the spreading surface and the counter contour at least partially has a cross-sectional concave boundary of its outside surface in a configuration in the shape of a segment of a rotation hyperboloid.
9. The plug-in connection system according to claim 1, wherein at least one of the spreading contour of the spreading surface and the counter contour includes several sections each of which has a different configuration.
10. The plug-in connection system according to claim 1, wherein the spreading contour of the spreading surface engages the counter contour in such a way that the spreading contour and the counter contour linearly contact one another in one of an initial installation phase, a final installation phase and a main installation phase between the initial and final installation phases.
11. The plug-in connection system according to claim 1, wherein the second coupling part is a plug part that can be plugged in a sealing manner into the receiving opening of the first coupling part along the axis (X-X) with a shaft, wherein at least one groove is circumferentially configured in one of the first and second coupling parts for sealing, a circumferential seal of an elastomer material being arranged in the groove.
12. The plug-in connection system according to claim 11, wherein the circumferential seal is provided with a sliding material.
13. The plug-in connection system according to claim 1, further comprising a locking device including two external, radial holding bars, on the first and second coupling parts, the holding bars being axially adjacent in a plug-in direction when the first and second coupling parts are fully engaged, the locking device further including at least one holding section part provided with the holding element and engaging the holding bars.
14. The plug-in connection system according to claim 13, wherein the holding part axially and radially engages the holding bars of the first and second coupling parts in a form-fitting manner with at least one holding section having a C-shaped axial sectional view, wherein the holding part is radially latched to the second coupling part, the holding part being radially elastically movable in a region of the holding section.
15. The plug-in connection system according to claim 13, wherein at least one of the holding part provided with holding elements and the counter holding element is ring-shaped, at least one recess being provided in the circumferential direction in a region of one of the holding element and the counter holding element.
16. The plug-in connection system according to claim 1, wherein at least one of the holding element and the counter holding element is ring-shaped and a variation in at least the shape of one of the spreading contour and the counter contour is provided in a circumferential direction.
17. The plug-in connection system according to claim 1, wherein the spreading contour engages the counter contour in such a way that in a main installation phase between an initial and final installation phase along the installation path, an installation force (F.sub.M) deviates from an average value of the installation force in the main installation phase by no more than 15 percent.
18. The plug-in connection system according to claim 1, wherein the spreading contour of the spreading surface engages the counter contour in such a way that in a main installation phase between an initial and final installation phase along the installation path, an installation force (F.sub.M) deviates from an average value of the installation force in the main installation phase by no more than 10 percent.
19. A plug-in connection system for fluid lines, fittings, or assemblies, comprising a first coupling part, a second coupling part, and a holding element, the second coupling part being plugged into a receiving opening of the first coupling part along a central axis defined by the first coupling part, the holding element engaging one of the first and second coupling parts and being configured to latch with a counter-holding element formed on the other of the first and second coupling parts, wherein the holding element has a spreading surface which, by sliding relative to a counter spreading surface of the counter-holding element, causes a spreading movement of the holding element transversely with respect to the central axis along a spreading path during plugging in of the second coupling part with the first coupling part along an installation path, the spreading surface having a spreading contour facing the counter spreading surface and adapted to a counter contour of the counter spreading surface, the counter contour and the spreading contour engaging one another during insertion of the second coupling part into the first coupling part during an installation phase, such that the spreading path of the holding element changes in a curvilinear manner depending on its position along the installation path, wherein in the installation phase includes a main installation phase between an initial installation phase and final installation phase, the main installation phase having a length traversed by the second coupling part along the installation path that is greater than another length traversed by the second coupling part along the installation path during at least one of the initial and final installation phases, and wherein the spreading contour of the spreading surface is configured to create an installation force increasing up to a maximum installation force in the initial installation phase that is generally maintained in the main installation phase and greater than an installation force in the final installation phase.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantageous features of the embodiments of the invention are contained in the subclaims as well as in the description below. The invention will be explained in more detail below with reference to several preferred exemplary embodiments which show:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION
(10) As regards the following description, it is explicitly stated that the invention is not restricted to the exemplary embodiments nor to all or a number of features of the described combinations of features; rather, any individual partial feature of any exemplary embodiment may also be considered to be essential to the invention, independently of all other partial features described in connection therewith, alone and also in combination with any features of another exemplary embodiment.
(11) In the different figures of the drawing, the same and corresponding parts are always designated with the same reference signs and will therefore normally be only described once below. The reference signs of the structural parts of the non-inventive embodiment in
(12) As is apparent from
(13) In the embodiment in
(14) A holding element 4 is arranged on one of the two coupling parts 2 for latching with a counter-holding element 5 of the other coupling part 1, wherein the counter-holding element 5 is in particular formed by a flange-like holding bar of the first coupling part 1 configured as a sleeve part. The holding element 4 may be configured in one piece with the respective coupling part 2; or in the case of a special embodiment—as shown—it preferably is a holding element 4 on a separate holding part 40.
(15) The holding element 4 has a length L and a spreading surface AS, which, by sliding on the other coupling element 1 relative to a counter spreading surface AGS of the counter-holding element 5, causes a spreading motion of the holding element 4 transversely to the axis X-X by a spreading path s.sub.W under the effect of an installation force F.sub.M acting in the plug-in direction S when the coupling part 2 is plugged in by an installation path s.sub.M along the axis X-X. The spreading surface AS is a circumferential internal oblique surface on the margin of the holding element 4 facing the coupling part 1. The counter spreading surface AGS is a circumferential external oblique surface on a margin of the counter-holding element 5 facing the second coupling part 2.
(16) According to the present invention, it is provided that the contour of the spreading surface AS facing the counter spreading surface AGS is adapted to the counter contour GK of the counter spreading surface AGS in such a way that the spreading path s.sub.W changes nonlinearly depending on the installation path s.sub.M. The cross-sections of
(17) The second coupling part 2 in particular is a plug part which can be plugged in a sealing manner into the receiving opening 3 of the first coupling part 1 along the axis X-X with a plug shaft 6, wherein at least one groove 7 is circumferentially configured in one of the two coupling parts 1, 2 for sealing in the embodiments shown in
(18)
(19) When plugged in, the plug part 2 of the inventive plug-in connection system SV can be entirely detachably locked to the sleeve part 1 by means of a locking device, which is not described in more detail. The locking device consists, on the one side, of two external, radial, flange-like holding bars 5, 12 of the two coupling parts 1, 2 used for providing the plug-in connection, of which one holding bar is the counter-holding element 5, and the other holding bar 12 is located on the plug shaft 6, and on the other side of the holding part 40, which has the holding element 4, and can be premounted on the second coupling part 2. As is shown for example in
(20) In this case, the holding part 40 can be captively premounted on one of the two coupling parts 1, 2, namely—as shown in
(21) The holding part 40 and the first coupling part 1 are adapted to one another in such a way that the holding part 40 can be radially latched to the plug part 2, the holding part 40 being radially elastically movable in the region of each holding bar 12. Moreover, in a manner that is characteristic of the invention, the holding part 40, as well as the holding bar 5 of the sleeve part 1 in the region of each holding section 13 are adapted to one another to create a form-fitting latch connection acting in the plug-in direction S in such a way that, when plugging the parts together, each holding section 13 is moved radially outward by the holding bar 5 moving relative thereto—that is, spread by the spreading path s.sub.W and subsequently, when plugged in, encompassing the holding bars 5, 12 of the two parts 1, 2 to be directly connected to one another by a radial return motion inward.
(22) For latching purposes, the holding part 40 has a latching element in the region of each holding section 13 on the side facing the first coupling part 1 in the plugging process, which latching element is formed by the already described holding element 4 configured according to the present invention. A radial internal oblique surface—the spreading surface AS—is configured on the holding element 4 on its front side facing the coupling part 1 in the plug-in direction S, as well as a radial holding margin 15 on its opposite side. By means of its oblique surface—the counter spreading surface AGS—the holding bar 5, which produces a relative movement during the plug-in process, generates a radial outward spreading movement of the holding element 4 until it finally springs back and engages behind the holding bar in a latching manner, that is, the counter-holding element 5—with the radial posterior margin 15 in a form-fitting manner.
(23) The holding element 40 can preferably be configured as a one-piece elastic ring clamp, which has an axially and radially continuous slot-type interruption 16 at a peripheral point to be radially deformable in an elastic manner, as is shown in
(24) In order to preinstall and fasten the holding part 40 to the plug-in part 2, as shown in
(25) For de-installation, the holding part 40 can be removed by raising the latch with the sleeve part 1 laterally counter to the direction of the arrow E, and the plug part 2 extracted from the sleeve part 1. The captive fastener 14 ensures that the holding part 40 will not be lost. As shown, the captive fastener 14 is in particular configured as a retention strip made of a rubber elastic material, which, on the one hand, is seated in a circumferential retention groove 22 on the plug part 1, and which, on the other hand, is clipped to a mushroom-shaped spike 23 protruding outward from the circumference of the holding part 40, as can be seen in
(26)
(27)
(28) The characteristic curve of the latter was obtained from multiple measurements, the connection system having a holding element 4 and a counter-holding element 5, each with a contour K of the spreading surface AS and a counter contour GK of the counter spreading surface AGS, as shown in
(29) The characteristic curve of the plug-in connection system SV according to the present invention represented by the curve line x-x-x was obtained with a holding element 4 and a counter element 5, with, respectively, a contour K of the spreading surface AS and a counter contour GK of the counter spreading surface AGS, as shown in
(30) Compared with the inventive embodiment, the characteristic curve force-installation path F.sub.M-s.sub.M is represented in the non-inventive embodiment by a lower, first approximation linear increase of the installation force F.sub.M by the installation path s.sub.M. In the plug-in process, it then reaches a maximum of F*.sub.Mmax (for example approximately 5 mm in
(31) The configuration of the characteristic curves force-path F.sub.M-s.sub.M is comparatively different. In this case, there are three installation phases in the plug-in process: an initial installation phase PA.sub.O, PA.sub.X each with same plug-in path s.sub.MAo, s.sub.MAx, a main installation phase PZ.sub.O, PZ.sub.X with plug-in paths of different sizes s.sub.MZo, s.sub.MZx, and a final installation phase PE.sub.O, PE.sub.X with plug-in paths s.sub.M2, s.sub.M1 of different sizes. During the plug-in process in the main installation phase PZ.sub.O, PZ.sub.X, the installation path s.sub.M covered by the second coupling part 2 is several times larger than the installation path s.sub.M covered in the initial installation phase PA.sub.O, PA.sub.X, and the installation path s.sub.M covered by the second coupling part 2 in the final installation phase PE.sub.O, PE.sub.X. Such differentiation in plug-in phases is not possible in the non-inventive embodiment.
(32) It can be seen in the drawing that, within the scope of both embodiments of the invention, the contour K of the spreading surface AS is adapted to the counter contour GK in such a way that, at the beginning of the plug-in process, with a modification Δs.sub.M of the installation path s.sub.M, a strong modification Δs.sub.M of the spreading path s.sub.W occurs in the respective initial installation phase PA.sub.O, PA.sub.X. Compared to the non-inventive embodiment, a considerably steeper, i.e. a several times higher increase in the installation force F.sub.M along the installation path s.sub.M results. In particular, a maximum plug-in force F.sub.Mmax is already achieved in the initial installation phase that is not exceeded as the plug-in process continues.
(33) Such a steep increase can be achieved on the one hand if the contour K of the spreading surface AS and/or the counter contour GK at least sectionally is configured in the shape of a flattened dome, in particular as a ball, an ellipsoid, or a rotation paraboloid, having a cross-sectional convex boundary of its outside surface, as shown in the example of
(34) But on the other hand, a steep increase in the initial installation phase PA.sub.O, PA.sub.X can also be achieved if the contour K of the spreading surface AS and/or the counter contour GK in the section A1 has a conical configuration at the tip of the holding element 4 with a cross-sectional straight boundary of its outside surface, as shown in the example of
(35) For the inventive increase to be larger than in a non-inventive embodiment, the angle μ enclosed by the contour K or a tangent T to the contour K (
(36) Owing to the steep increase, the main installation phase PZ.sub.O, PZ.sub.X is already achieved after the second coupling part 2 has only covered less than 15 percent, preferably less than 10 percent, especially preferably less than 5 percent of the total installation path s.sub.M.
(37) With regard to the main installation phase PZ.sub.O, PZ.sub.X,
(38) It should be said for both inventive embodiments—even for the embodiment with the holding element 4 of shorter length L (x-x-x)—that the required maximum plug-in force F.sub.Mmaxo, F.sub.Mmaxx is at least 10 percent lower, and in the directly comparable embodiment with the holding element 4 of longer length L (o-o-o) more than 25 percent lower than the maximum installation force F*.sub.Mmax of the non-inventive embodiment. Typical values that, according to the present invention, are achieved as a decrease in the maximum installation force F.sub.max referred to the comparable non-inventive embodiments are in the range of 35 to 40 percent in plug-in connection systems SV without circumferential seals 8, or other forces additionally acting against the plug-in process, and in the range of 10 to 25 percent in plug-in connection systems SV with additional counteracting forces during the plug-in process, as those caused, for example, by the presence of circumferential seals 8 and/or spring-loaded outflow stops.
(39) It can in particular be provided for the main installation phase PZ.sub.O, PZ.sub.X that the contour K of the spreading surface AS be adapted to the counter contour GK in such a way that by modifying the installation path s.sub.M, the spreading path s.sub.W is over-proportionally, proportionally and/or sub-proportionally modified in the main installation phase PZ.sub.O, PZ.sub.X between the beginning and end of the plug-in process.
(40) A sub-proportional modification, by means of which, for example, an increase in the plug-in force to be expected from penetration of the circumferential seal 8 in the receiving opening 3 of the first coupling part 1 can be compensated, may be achieved by a concave contour K, as shown in the example of
(41) An increase in plug-in force expected from penetration of the circumferential seal 8 in the receiving opening 3 of the first coupling part 1 can additionally be counteracted by a sliding means, e.g. by lubricating the circumferential seal 8 with a suitable lubricating grease. As a result of this, the peak F.sub.Mmax of the plug-in force F.sub.M can additionally be decreased, wherein this decrease is superimposed with those resulting from the curved geometry according to the present invention.
(42) According to the present invention, by means of the geometric configuration of the surface of the holding element 4 and counter-holding element 5, it can preferably be provided that the contour K of the spreading surface AS is adapted to the counter contour GK in such a way that the contour K of the spreading surface AS and the counter contour GK linearly contact one another, in particular in one of the installation phases PA.sub.O, PA.sub.X, PZo, PZ.sub.X, PE.sub.O, PE.sub.X, preferably in the main installation phase PZ.sub.O, PZ.sub.X. This does result in a high mechanical stress concentration, but the friction coefficient and thus also the required installation force F.sub.M, can be reduced by this minimization of the friction surface.
(43) The specific surface F (the integral F.sub.M (s.sub.M) ds.sub.M) below the dependency curves F.sub.M (s.sub.M) in
(44) The different possible embodiments and combinations of the spreading surface AS and counter spreading surface AGS (
(45) An example of the installation phase occurring between the beginning and end of the process is shown in
(46) It should also be mentioned with respect to the installation that in the non-inventive embodiment according to
(47) The embodiments of the spreading surfaces according to the present invention in
(48) As already mentioned,
(49) The invention is not restricted to the shown exemplary embodiments, but also comprises all embodiments of a similar effect consistent with the invention. Thus the contour of the holding element 4 and the counter-holding element 5 can be designed as the kinematic reverse of the shown exemplary embodiments without abandoning the scope of the invention. The embodiment in
(50) As already suggested in the embodiment in
(51) Furthermore, for example, as is apparent from
(52) Finally, it is possible that with a ring-shaped holding element 4 and/or counter-holding element 5, as shown in the examples, a modification in the shape of the contour K and/or of the counter contour GK in the circumferential direction (arrows U in
(53) Furthermore, the invention is still not restricted to the combination of features defined in claim 1, but can also be defined by any desired combination of specific features of all disclosed individual features. This means that basically any individual feature of claim 1 may be omitted and/or replaced by at least one individual feature disclosed at another point of the application. In this respect, claim 1 is to be understood merely as a first attempt at formulating an invention.