Washing machine
11242638 · 2022-02-08
Assignee
Inventors
- Hwang Mook Cho (Suwon-si, KR)
- Jun Hong Park (Yongin-si, KR)
- Eung Ryeol Seo (Suwon-si, KR)
- Geon Ung Lee (Hwaseong-si, KR)
Cpc classification
D06F37/263
TEXTILES; PAPER
D06F37/12
TEXTILES; PAPER
D06F37/265
TEXTILES; PAPER
D06F37/40
TEXTILES; PAPER
D06F37/267
TEXTILES; PAPER
International classification
Abstract
Provided is a washing machine having an improved structure for efficiently controlling a distribution of washing water to improve washing performance. The washing machine includes a tub, a rotary tub rotatably provided inside of the tub, a tub cover coupled to the tub to prevent washing water from overflowing the tub, and a plurality of guide units formed on a bottom surface of the tub cover to guide the washing water into the inside of the rotary tub. The plurality of guide units includes a first guide having an outer end spaced from an edge of the tub cover in an inward direction of the tub cover, a second guide having an outer end spaced from the edge of the tub cover in the inward direction of the tub cover, and disposed to be spaced apart from the first guide in a circumferential direction of the tub cover, and a third guide connecting the outer end of the first guide and the outer end of the second guide.
Claims
1. A washing machine comprising: a tub; a rotary tub rotatably provided inside of the tub; a tub cover coupled to the tub to prevent water from overflowing the tub and having an opening formed in a central portion of the tub cover; a plurality of guide units formed on a bottom surface of the tub cover, the plurality of guide units including: a first guide unit; and a second guide unit spaced apart from the first guide unit to form an inner flow path for guiding the water into an inside of the rotating tub, each of the first guide unit and the second guide unit including: a first guide having an outer end spaced from an edge of the tub cover in an inward direction of the tub cover; a second guide having an outer end spaced from the edge of the tub cover in the inward direction of the tub cover, and disposed to be spaced apart from the first guide in a circumferential direction of the tub cover; and a third guide connecting the outer end of the first guide and the outer end of the second guide, an inner rib disposed adjacent to the opening of the tub cover to connect the first guide and the second guide; and an outer flow path formed along the circumferential direction of the tub cover to guide the water to the inner flow path, wherein the outer flow path is provided between the third guide and the edge of the tub cover along a radial direction of the tub cover.
2. The washing machine according to claim 1, wherein the third guide has a curvature larger than a curvature of the opening and smaller than a curvature of the edge of the tub cover.
3. The washing machine according to claim 2, wherein the first guide and the second guide extend from the opening toward the edge of the tub cover.
4. The washing machine according to claim 1, further comprising: a balancer coupled to the rotary tub to compensate dynamic imbalance during a rotation of the rotary tub, and wherein the tub cover comprises: a first portion positioned in outer side of the tub cover and facing the balancer; and a second portion positioned in inner side of the tub cover and in which the plurality of guide units are formed.
5. The washing machine according to claim 1, wherein the plurality of guide units are spaced apart from each other in the circumferential direction of the tub cover, and the inner rib is formed between the plurality of guide units adjacent to each other such that the water rising along one wall of the tub by a rotation of the rotary tub hits the inner rib and is sprayed into the rotary tub.
6. The washing machine according to claim 5, wherein one end of the inner rib meets with a first guide of one of the plurality of guide units facing each other, and the other end of the inner rib meets with a second guide of the other one of the plurality of guide units facing each other.
7. The washing machine according to claim 6, wherein one of both ends of the inner rib is positioned in outer side of the tub cover than the other one of the both ends of the inner rib.
8. The washing machine according to claim 6, wherein when an angle (θ) formed by a tangent line (T) at one of a first intersection point (A), at which one end of the inner rib and a first guide of one of the plurality of guide units meet, and a second intersection point (B), at which the other end of the inner rib and a second guide of the other one of the plurality of guide units meet, and a straight line (L) connecting the first intersection point (A) and the second intersection point (B) is an inner rib angle, at least one of the inner rib has a different inner rib angle.
9. The washing machine according to claim 8, wherein a first inner rib and a second inner rib having a different inner rib angle are alternately arranged.
10. The washing machine according to claim 1, wherein at least one cushion rib is formed on the bottom surface of the tub cover to be positioned in an outer side of the tub cover than the third guide.
11. The washing machine according to claim 10, wherein the at least one cushion rib has a closed loop shape formed along the circumferential direction of the tub cover.
Description
DESCRIPTION OF DRAWINGS
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MODES OF THE INVENTION
(11) Hereinafter, embodiments of the present disclosure will be described in detail with reference to the appended drawings. In the following description, the terms “front end”, “rear end”, “upper portion”, “lower portion”, “upper end”, and “lower end” are defined based on the drawings, and the shapes and positions of the corresponding components are not limited by the terms.
(12)
(13) As shown in
(14) The main body 10 may have a substantially box shape with its top surface opened. A door 8 may be coupled to the main body 10 to open or close the opened top surface. The door 8 may be hinged to the main body 10 to be rotatable.
(15) The tub 11 may be installed inside the main body 10 through a suspension device 12. The tub 11 may have a substantially cylindrical shape. A water supply device 2 for supplying the washing water to the tub 11 may be provided above the tub 11, and a water drainage device 5 for discharging the washing water of the tub 11 to the outside of the main body 10 may be provided under the tub 11. The water supply device 2 may include a water supply pipe 3 connected to an external water supply source (not shown) and a water supply valve 4 to open or close the water supply pipe 3. The water drainage device 5 may include a water drainage pipe 6 and a water drainage valve 7 to open or close the water drainage pipe 6.
(16) The rotary tub 20 may include a cylindrical portion 21 having a cylindrical shape and a bowl portion 23 coupled to a lower portion of the cylindrical portion 21. The cylindrical portion 21 may be provided with a through hole 22 so that the washing water of the tub 11 can be introduced or discharged. The bowl portion 23 may form a bottom of the rotary tub 20. In addition, the bowl portion 23 may include a hollow (not shown) through which a washing shaft 57 and a spin-drying shaft 27 pass.
(17) The motor 13 may include a stator 14 fixed to a bottom surface of the tub 11 and a rotor 16 rotating in a normal direction and a reverse direction in cooperation with the stator 14. The rotor 16 may be disposed radially outward of the stator 14. The stator 14 may include a coil 15 that generates a magnetic field when an electric current is applied, and the rotor 16 may include a magnet 17 that interacts with the coil 15. A lower end of the washing shaft 57 may be coupled to the center of the rotor 16 so that the washing shaft 57 can rotate together with the rotor 16 when the rotor 16 rotates. At an upper end of the washing shaft 57, the pulsator 40 generating the washing water stream may be coupled. Therefore, the washing shaft 57 can transmit a rotational force generated by the motor 13 to the pulsator 40. The washing shaft 57 may be rotatably supported by bearings 28 and 29.
(18) The pulsator 40 may be rotatably provided at a lower portion of the rotary tub 20. The pulsator 40 may be rotatably supported by the washing shaft 57. The pulsator 40 may have a substantially disc shape. A shaft coupling portion (not shown) may be formed at the center of the pulsator 40 to couple the washing shaft 57 thereto. On an upper surface of the pulsator 40, a rotary vane 44 may be formed radially to generate the washing water stream when the pulsator 40 rotates.
(19) The washing shaft 57 may be provided inside the spin-drying shaft 27. That is, the spin-drying shaft 27 may have a hollow and the washing shaft 57 may be inserted through the hollow of the spin-drying shaft 27.
(20) The washing machine 1 may further include a tub cover 100. The tub cover 100 may be coupled to the tub 11 to prevent the washing water from overflowing to the outside of the tub 11. The tub cover 100 may be coupled to the tub 11 to supply washing water that has risen through a gap between the tub 11 and the rotary tub 20 by the rotation of the rotary tub 20 to the rotary tub 20. In other words, the tub cover 100 may be coupled to the tub 11 to prevent the washing water that has risen along one wall of the tub 11 facing the rotary tub 20 by the rotation of the rotary tub 20 from overflowing to the outside of the tub 11. The tub cover 100 may be coupled to an upper portion of the tub 11.
(21) The tub cover 100 may include a first portion 101. The first portion 101 may be positioned in the upstream of the washing water moving direction F, and may face a balancer 70. In other words, the first portion 101 may be positioned in outer side of the tub cover 100, and may face the balancer 70.
(22) The tub cover 100 may further include a second portion 102. The second portion 102 may be positioned in the downstream of the washing water moving direction F, and a plurality of guide units may be formed therein. In other words, the second portion 102 may be positioned in inner side of the tub cover 100, and the plurality of guide units may be formed therein.
(23) An opening 104 (see
(24) The washing machine 1 may further include the balancer 70. The balancer 70 may be coupled to the rotary tub 20 to compensate dynamic imbalance during a rotation of the rotary tub 20. An unbalanced phenomenon may occur in a case in which a center of gravity of the rotary tub 20 does not coincide with a center of rotation of the rotary tub 20 when the rotary tub 20 rotates, or the laundry is not uniformly distributed in the rotary tub 20. The unbalanced phenomenon that occurs with respect to the rotary tub 20 may cause a large vibration or noise when the washing machine 1 is driven. In order to prevent such an unbalanced phenomenon, the balancer 70 may be installed at the rotary tub 20. The balancer 70 may have a ring shape and may be installed at an upper portion of the rotary tub 20 along a circumference of the rotary tub 20.
(25) The washing water passes through the laundry by a centrifugal force generated in accordance with the rotation of the rotary tub 20 and removes contaminants in the laundry, and then is discharged to the outside of the rotary tub 20 through the through hole 22. The washing water discharged to the outside of the rotary tub 20 rises on an inner wall of the tub 11 and then flows back into the rotary tub 20. The washing machine 1 performs washing and rinsing of the laundry while repeating the above process.
(26) The washing machine 1 may further include a washing water guide structure formed on the bottom surface of the tub cover 100 to guide the washing water into the rotary tub 20. The washing water guide structure may be a concept including a plurality of guide units, a plurality of guides 110, 120 and 130, at least one direction diversion rib 160 and at least one cushion rib 190. The washing water guide structure may be integrally formed with the tub cover 100.
(27) If the washing water guide structure is not formed on the bottom surface of the tub cover 100, the washing water rising along the inner wall of the tub 11 may be scattered to the outside of the tub 11, thereby lowering a washing efficiency. In addition, it may cause various safety accidents including an electric shock accident caused by leakage of the washing water. Therefore, a shape of the washing water guide structure to guide the washing water into the rotary tub 20 is very important.
(28) Hereinafter, the washing water guide structure formed on the bottom surface of the tub cover 100 will be described in detail.
(29)
(30) As shown in
(31) The plurality of guide units may include a first guide 110.
(32) The first guide 110 may extend from the opening 104 toward an edge 103 of the tub cover 100. The first guide 110 may extend in the radial direction D of the tub cover 100.
(33) At least a portion of the first guide 110 may include a curved portion.
(34) The first guide 110 may include an outer end 111. The outer end 111 of the first guide 110 may be spaced from the edge 103 of the tub cover 100 to be positioned in the inner side of the tub cover 100. Further, the first guide 110 may further include an inner end. The inner end of the first guide 110 may meet the opening 104.
(35) The plurality of guide units may further include a second guide 120 disposed to be spaced apart from the first guide 110 in the circumferential direction R of the tub cover 100. In other words, the second guide 120 may be formed on the bottom surface of the tub cover 100 so that the second guide 120 is spaced apart from the first guide 110 in the circumferential direction R of the tub cover 100.
(36) The second guide 120 may extend from the opening 104 toward the edge 103 of the tub cover 100. The second guide 120 may extend in the radial direction D of the tub cover 100.
(37) At least a portion of the second guide 120 may include a curved portion.
(38) The second guide 120 may include an outer end 121. The outer end 121 of the second guide 120 may be spaced from the edge 103 of the tub cover 100 to be positioned in the inner side of the tub cover 100. Further, the second guide 120 may further include an inner end. The inner end of the second guide 120 may meet the opening 104.
(39) The plurality of guide units may further include a third guide 130 formed between the first guide 110 and the second guide 120. The third guide 130 may connect the first guide 110 and the second guide 120 in the circumferential direction R of the tub cover 100. In other words, the third guide 130 may connect the first guide 110 and the second guide 120 in the circumferential direction R of the tub cover 100.
(40) The third guide 130 may connect the outer end 111 of the first guide 110 and the outer end 121 of the second guide 120. In other words, the third guide 130 may connect the outer end 111 of the first guide 110 positioned in the upstream of the washing water moving direction F and the outer end 121 of the second guide 120 positioned in the upstream of the washing water moving direction F. In other words, the third guide 130 may connect the outer end 111 of the first guide 110 toward the outer side of the radial direction D of the tub cover 100 and the outer end 121 of the second guide 120 toward the outer side of the radial direction D of the tub cover 100 in the circumferential direction R of the tub cover 100.
(41) The third guide 130 may be formed on the bottom surface of the tub cover 100 so that the third guide 130 is spaced apart from the edge 103 of the tub cover 100 toward the downstream in the washing water moving direction F. The third guide 130 may be spaced apart from the edge 103 of the tub cover 100 toward the downstream in the washing water moving direction F so that a predetermined amount of washing water rising along the one wall of the tub 11 flows along the third guide 130 between the edge 103 of the tub cover 100 and the third guide 130. In other words, the first guide 110 and the second guide 120 may be extended from the opening 104 toward the edge 103 of the tub cover 100 so that the outer end 111 of the first guide 110 and the outer end 121 of the second guide 120 are spaced apart from the edge 103 of the tub cover 100 toward the downstream in the washing water moving direction F.
(42) At least a portion of the third guide 130 may have a curvature.
(43) The third guide 130 may have a curvature greater than the curvature of the opening 104.
(44) The third guide 130 may have a smaller curvature than the curvature of the edge 103 of the tub cover 100.
(45) Preferably, the third guide 130 may have a curvature which is larger than a curvature of the opening 104 and smaller than a curvature of the tub cover 100.
(46) The plurality of guide units may be spaced apart from each other in the circumferential direction R of the tub cover 100. A direction diversion rib 160 may be formed between the plurality of guide units adjacent to each other so that the washing water rising along the one wall of the tub 11 is hit to the direction diversion rib 160 and sprayed into the inside of the rotary tub 20. Hereinafter, for convenience of description, it is assumed that the plurality of guide units include a first guide unit 140 and a second guide unit 150. It is assumed that the first guide unit 140 and the second guide unit 150 are adjacent to each other.
(47) Each of both ends of the direction diversion rib 160 may meet with a first guide 110 of one of the plurality of guide units facing to each other and a second guide 120 of the other one of the plurality of guide units facing to each other. In other words, when the direction diversion rib 160 is positioned between the first guide unit 140 and the second guide unit 150, the each of the both ends of the direction diversion rib 160 may meet with the first guide 110 of the first guide unit 140 and the second guide 120 of the second guide unit 150.
(48) Preferably, one end of the direction diversion rib 160 may meet with one of an intersection at which a boundary 104a of the opening 104 and the first guide 110 meet with each other and an intersection at which the boundary 104a of the opening 104 and the second guide 120 meet with each other. The other end of the direction diversion rib 160 may meet with the first guide 110 or the second guide 120. At this time, the other end of the direction diversion rib 160 may be positioned between the outer end 111 of the first guide 110 and the inner end of the first guide 110 or between the outer end 121 of the second guide 120 and the inner end of the second guide 120.
(49) One of the both ends of the direction diversion rib 160 may be positioned in the outer side of the tub cover 100 than the other one. In other words, one of the both ends of the direction diversion rib 160 may be positioned in the upstream of the washing water moving direction F than the other one.
(50) Gap sizes between the plurality of guide units may be all the same.
(51) Alternatively, at least a part of the gap sizes between the plurality of guide units may be different.
(52) In other respects, the washing machine 1 may include a plurality of guides 110, 120 and 130 formed on the bottom surface of the tub cover 100 to guide the washing water into the rotary tub 20.
(53) The plurality of guides 110, 120 and 130 may include a plurality of first direction guides 110 and 120.
(54) The plurality of first direction guides 110 and 120 may extend from the boundary 104a of the opening 104 toward the outer side of the tub cover 100. That is, the plurality of guides 110, 120 and 130 may extend from the boundary 104a of the opening 104 toward the outer side of the radial direction D of the tub cover 100.
(55) The plurality of first direction guides 110 and 120 may include a first guide 110 and a second guide 120.
(56) The first guide 110 may have a first point P1 that meets with the boundary 104a of the opening 104. The second guide 120 may have a second point P2 that meets with the boundary 104a of the opening 104. The second guide 120 may be disposed alternately with the first guide 110 along the circumferential direction R of the tub cover 100.
(57) An inclination of the first guide 110 and an inclination of the second guide 120 may be different from each other. Particularly, a degree to which the first guide 110 is inclined with respect to a first reference line S1 extending toward the radial direction D of the tub cover 100 and passing through the first point P1 may be larger than a degree to which the second guide 120 is inclined with respect to a second reference line S2 extending toward the radial direction D of the tub cover 100 and passing through the second point P2.
(58) The inclination of the first guide 110 and the inclination of the second guide 120 may be the same.
(59) The plurality of guides 110, 120 and 130 may further include a plurality of second direction guides 130.
(60) The plurality of second direction guides 130 may be formed in the inner side of the tub cover 100 to be spaced apart from the edge 103 of the tub cover 100. That is, the plurality of second direction guides 130 may be formed on the tub cover 100 to be spaced apart from the edge 103 of the tub cover 100 toward the inner side of the radial direction D of the tub cover 100.
(61) The plurality of second direction guides 130 may form a closed loop shape by connecting a plurality of first direction guides 110 and 120 adjacent to each other in the circumferential direction R of the tub cover 100.
(62) Preferably, the plurality of second direction guides 130 may have a curvature which is larger than a curvature of the opening 104 and smaller than a curvature of the edge 103 of the tub cover 100.
(63) One of the plurality of second guides 120 adjacent to the first guide 110 may be connected to the first guide 110 by the plurality of second direction guides 130. At least one direction diversion rib 160 may be formed between the other one of the plurality of second guides 120 adjacent to the first guide 110 and the first guide 110 so that the washing water rising along the one wall of the tub 11 is hit to the at least one direction diversion rib 160 and sprayed into the inside of the rotary tub 20.
(64) Each of both ends of the at least one direction diversion rib 160 may form an intersection with the other one of the second guide 120 neighboring the first guide 110 and the first guide 110.
(65) One of the both ends of the at least one direction diversion rib 160 may be positioned in outer side of the radial direction D of the tub cover 100 than the other one of the both ends of the at least one direction diversion rib 160.
(66) In another aspect, the washing machine 1 may further include a flow path 170 formed on the bottom surface of the tub cover 100 to guide the washing water into the inside of the rotary tub 20.
(67) The flow path 170 may include an outer flow path 171. The outer flow path 171 may be formed along the circumferential direction R of the tub cover 100. The outer flow path 171 may be continuous along the circumferential direction R of the tub cover 100. The outer flow path 171 may have a closed loop shape disposed along the circumferential direction R of the tub cover 100. For example, the outer flow path 171 may have a ring shape disposed along the circumferential direction R of the tub cover 100.
(68) The flow path 170 may further include a plurality of inner flow paths 172. The plurality of inner flow paths 172 may be branched at the outer flow path 171 to guide the washing water to the opening 104.
(69) The washing machine 1 may further include a plurality of blocks 180. The plurality of blocks 180 may be positioned between the plurality of inner flow paths 172 to partition the plurality of inner flow paths 172. The plurality of blocks 180 may be surrounded by the outer flow path 171 and the plurality of inner flow paths 172. In addition, the plurality of blocks 180 may be formed along a circumferential direction of the opening 104.
(70) The plurality of blocks 180 may have a closed loop shape including the boundary 104a of the opening 104.
(71) The direction diversion rib 160 may be formed in the plurality of inner flow paths 172 so that the washing water flowing along the plurality of inner flow paths 172 is hit to the direction diversion rib 160 and sprayed into the rotary tub 20.
(72) The plurality of blocks 180 may include a first block 181 and a second block 182 facing each other with respect to one of the plurality of inner flow paths 172. The direction diversion rib 160 may be disposed to traverse one of the plurality of inner flow paths 172 disposed between the first block 181 and the second block 182. Each of the both ends of the direction diversion rib 160 may meet with the first block 181 and the second block 182.
(73) A role of the plurality of first direction guides 110 and 120, the plurality of second direction guides 130, and the at least one direction diversion rib 160 will be described with reference to the washing water.
(74) The plurality of second direction guides 130 may guide the washing water rising along the one wall of the tub 11 facing the rotary tub 20 by the rotation of the rotary tub 20 in the circumferential direction R of the tub cover 100. The plurality of first direction guides 110 and 120 may guide the washing water flowing in the circumferential direction R of the tub cover 100 along the plurality of second direction guides 130 toward the inner side of the radial direction D of the tub cover 100. The at least one direction diversion rib 160 may convert a direction of the washing water flowing along the plurality of first direction guides 110 and 120 into a gravity direction G so that the washing water can be supplied to the laundry in the rotary tub 20.
(75) A distribution of the washing water rising along the one wall of the tub 11 by the rotation of the rotary tub 20 may be not uniform in the circumferential direction R of the tub cover 100 due to a non-uniform shape of the lower portion of the tub 11 and an uneven spacing between the tub 11 and the rotary tub 20 or the like. Such uneven distribution of the washing water may lead to irregular supply of the washing water to the inside of the rotary tub 20, which may deteriorate washing performance of the washing machine 1. In order to solve the above described problems, a washing water holding structure, that is, the plurality of second direction guides 130, may be formed on the bottom surface of the tub cover 100. When the plurality of second direction guides 130 are formed on the bottom surface of the tub cover 100, even if the distribution of the washing water rising along the one wall of the tub 11 by the rotation of the rotary tub 20 is not uniform, the washing water may be uniformly supplied into the rotary tub 20 by collecting a predetermined amount of uneven washing water.
(76)
(77) As shown in
(78) At least a part of the at least one cushion rib 190 may have a curvature.
(79) At least a part of one cushion rib 190 may have a curvature.
(80) The at least one cushion rib 190 may have a closed loop shape formed along the circumferential direction R of the tub cover 200. As an example, the at least one cushion rib 190 may have a ring shape formed along the circumferential direction R of the tub cover 200.
(81)
(82) As shown in
(83)
(84) As shown in
(85) When an angle (θ) formed by a tangent line (T) at one of a first intersection point (A), at which one end of the direction diversion rib 160 and the first guide 110 of one of the plurality of guide units meet, and a second intersection point (B), at which the other end of the direction diversion rib 160 and a second guide 120 of the other one of the plurality of guide units meet, and a straight line (L) connecting the first intersection point (A) and the second intersection point (B) is a direction diversion rib angle, at least one of the direction diversion rib 160 may have a different direction diversion rib angle.
(86) It is also possible that a direction diversion rib angles of the direction diversion ribs 160 formed on the bottom surface of the tub cover 400 are all the same.
(87)
(88) As shown in
(89) While the present disclosure has been particularly described with reference to exemplary embodiments, it should be understood by those of skilled in the art that various changes in form and details may be made without departing from the spirit and scope of the present disclosure.