Linear piezoelectric compressor
09745970 · 2017-08-29
Assignee
Inventors
Cpc classification
F04B17/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B45/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B45/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A linear compressor employing a piezoelectric actuator operating in resonance at a frequency substantially below its natural resonant frequency, which is usually of the order of 10 kHz. Low frequency resonance operation of the actuator, of the order of 100 Hz., is achieved by incorporating the actuator and its housing with the moving compression piston, such that the moving mass is substantially increased, and by reduction of the effective piezoelectric stiffness using hydraulic amplification of the actuator displacement. Both these procedures result in a reduction of the actuator resonant frequency. The hydraulic amplification is achieved by using a hydraulic chamber with different sized pistons, linking the actuator motion with motion of the actuator housing, to which the compressor piston is attached. The high efficiency achieved and the lack of moving parts or the need for lubricating oil makes the compressor ideal for use in high reliability and high purity applications.
Claims
1. A linear compressor comprising: a static outer envelope having a compression chamber formed at a first end and a piston shaped abutment at its second end; a housing installed within said static outer envelope, a piezoelectric actuator being installed within said housing, with a first end of said actuator attached internally to a first end of said housing; a motion amplifying assembly attached to the second end of said piezoelectric actuator, said motion amplifying assembly adapted to provide motion of the entire housing, relative to said piston abutment, that is greater than a corresponding motion of said second end of said piezoelectric actuator; and a compression piston attached externally to said first end of said housing; such that when said piezoelectric actuator undergoes a predetermined vibrational motion, said motion amplifying assembly causes the entire housing and its attached compression piston to undergo, relative to said static outer envelope, vibrational motion at a level that is greater than that of said predetermined vibrational motion.
2. A linear compressor according to claim 1, wherein said motion amplifying assembly comprises: a hydraulic volume formed at a second end of said housing, said hydraulic volume having a bore having a cross section at a first input end proximate said piezoelectric actuator, larger than its cross section at its second, output end; a first piston disposed in said bore at its first input end, said first piston being attached to said second end of said actuator; and said piston shaped abutment attached to said static outer envelope, disposed in said bore at its second, output end, such that when said hydraulic volume is charged with hydraulic fluid, vibrational motion of said first piston generates magnified vibrational motion of said bore over said piston shaped abutment.
3. A linear compressor according to claim 2 wherein said compression piston fits into said compression chamber, such that vibrational motion of said housing generates concomitant vibrational motion of said compression piston in said compression chamber.
4. A linear compressor according to claim 2 wherein said hydraulic volume comprises a stepped cylindrical chamber having a larger diameter at said end attached to said piezoelectric actuator, than the diameter at the output end remote from said piezoelectric actuator.
5. A linear compressor according to claim 1 wherein the attachment of said housing and of said first piston and of said compression piston to said piezoelectric actuator is configured to increase the effective mass of said piezoelectric element, such that its mechanical resonant frequency is reduced from that of said piezoelectric actuator when unattached.
6. A linear compressor according to claim 5 wherein said combination of said increased effective mass together with said vibrational motion at a level greater than that of said predetermined vibrational motion reduces the mechanical resonant frequency of said piezoelectric element installed within its housing, from that of said piezoelectric actuator when unattached.
7. A linear compressor according to claim 1 wherein said device has an effective resonant frequency less than the free resonant frequency of said piezoelectric actuator.
8. A linear compressor according to claim 1 wherein said compressor lacks rotating parts, thereby enabling said compressor to operate without the need for lubricants.
9. A linear compressor comprising: a piezoelectric actuator installed within a housing, with a first end of said actuator attached to a first end of said housing internally; a hydraulic volume formed at a second end of said housing, a first end of said hydraulic volume proximal to said piezoelectric actuator having a cross sectional area larger than the second end of said hydraulic volume remote from said piezoelectric actuator; a first piston attached to the second end of said actuator, and adapted to slide within said first end of said hydraulic volume; a second piston in hydraulic contact with said second end of said hydraulic volume, said second piston being connected internally to a first end of a static outer envelope in which said housing is disposed; and a third piston fixed externally to said first end of said housing, and adapted to slide within a hydraulic compression chamber formed internally within the second end of said static outer envelope; wherein said first end of said hydraulic volume having a cross sectional area that is larger than the second end of said hydraulic volume comprises a motion amplifying assembly, which causes the entire housing including its third piston to undergo, relative to said static outer envelope, vibrational motion at a level that is greater than a vibrational motion of said piezoelectric actuator.
10. A linear compressor according to claim 9 wherein said internal connection of said second piston to said first end of said static outer envelope maintains said second piston in a static position, such that increase of pressure within said hydraulic volume generates motion of said housing over said second piston.
11. A linear compressor according to claim 10 wherein said motion of said housing generates motion of said third piston in said compression chamber.
12. A linear compressor according to claim 9 wherein said larger cross sectional area of said end of said hydraulic volume proximal to said piezoelectric actuator is adapted to generate a larger motion of said second piston relative to said housing than the motion of said first piston relative to said housing.
13. A linear compressor according to claim 9, wherein the attachment of said housing and of said first piston and of said third piston to said piezoelectric actuator is configured to increase the effective mass of said piezoelectric element, such that its mechanical resonant frequency is reduced from that of said piezoelectric actuator when unattached.
14. A linear compressor according to claim 9, wherein said hydraulic volume comprises a stepped cylindrical chamber having a larger diameter at said end proximal to said piezoelectric actuator, than the diameter at the end remote from said piezoelectric actuator.
15. A method of activating a piezoelectric actuator, comprising: providing a housing with said actuator installed therein with a first end of said actuator attached internally to a first end of said housing, and a second end of said actuator attached to a first piston which can slide within a bore within the second end of said housing, the end of said bore remote from said first piston having a cross section that is less than that of said end of said bore proximal to said first piston, and containing a second piston having a cross section that is smaller than that of said first piston, said first and said second pistons being hydraulically connected, and said second piston being attached internally to a first end of a static outer envelope in which the entire housing can move longitudinally, said first end of said housing further having a third, external piston which can slide within a compression chamber formed at the second end of said outer envelope; and applying a periodically varying voltage to said piezoelectric actuator such that it undergoes vibration, said voltage being such that said actuator, if unloaded, would vibrate with a first amplitude, said vibration being transferred to said first piston which compresses a hydraulic fluid contained within said bore, and causes the entire housing to vibrate with an amplitude that is magnified from that of said first amplitude, wherein combination of said magnified vibration amplitude, and the attached mass of said housing and said first piston and said third piston to said piezoelectric actuator causes said piezoelectric actuator to vibrate at a resonant frequency that is below its own natural unloaded mechanical resonance frequency.
16. A method according to claim 15 wherein said vibration of said piezoelectric actuator causes said compression piston to vibrate within said compression chamber with an amplitude that is larger than that of said piezoelectric actuator.
17. A method according to claim 15, wherein attachment of said second piston to said static outer envelope generates motion of said housing in a reverse direction to that of motion of said first piston.
18. A method according to claim 15, wherein said third piston sliding within said compression chamber enables said piezoelectric actuator to deliver compressed fluid.
19. A method according to claim 15, wherein the absence of rotating parts enables said compressed fluid to be delivered without the need for lubricants.
20. A method according to claim 15, wherein attachment of said second piston to said static outer envelope renders said second piston also to be static, such that increased pressure within said bore generates longitudinal motion of said housing relative to said static second piston.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will be understood and appreciated more fully from the following detailed description, taken in conjunction with the drawings in which:
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) Reference is now made to
(6) It is to be emphasized that although the smaller area piston A2 is essentially a static abutment rigidly attached to the left-hand, second end of the static outer envelope, and hence does not undergo spatial motion with respect to the compressor, since it undergoes relative motion to the bore of the hydraulic space by means of sliding motion of the chamber over the static piston, it is designated “a piston” in this disclosure, and is thuswise claimed, even though a conventional piston is generally understood to be a moving element in a static cylinder.
(7) In operation, the PZT actuator 10 produces an internal force, F.sub.e, at both ends in the axial direction, proportional to the applied voltage. As a result, the PZT ceramic tends to elongate, and the movement of the A1 piston causes the volume of the hydraulic chamber 16 to decrease. In the absence of an external load, reduction of the hydraulic volume 16 must be compensated for by motion of the A2 piston in the same direction as the motion of the A1 piston, but by a displacement larger than that of the A1 piston by a factor A1/A2. However, since piston A2 is firmly attached to the rigid outer envelope, which is assumed to be static by virtue of its attachment to the system in which the compressor is installed, increase in the length on the A2 end of the fluid in the hydraulic chamber 12 is possible only by displacement of the entire PZT rigid housing 11 in the opposite direction, which is to the right in
(8) However, not only has the device thus succeeded in decreasing the stiffness of the PZT element, but increase of the effective mass also results from this arrangement. The moving part of the compressor shown in the implementation of
(9) Therefore, by selecting an appropriate ratio A1/A2 together with a relatively large moving mass, resonance operation of the PZT actuator assembly can be achieved at frequencies substantially lower than the natural frequency of the PZT itself, thereby substantially increasing the suitability and efficiency of piezoelectric linear compressor systems.
(10) Reference is now made to
(11) The continuous mechanism of the compressor is split into three moving parts, by the section line S shown on
(12) The hydraulic amplification system is assumed compressible, and is represented by a rigid mechanical lever with hydraulic spring k.sub.h connected to the static envelope as shown on the left-hand side of
a=11/12=A1/A2.
(13) The external system to which the compressor is supplying the compressed gas, is assumed to apply a two component load on the compressor, namely a gas spring k.sub.g and a damper c.sub.1. Both components are attached to m.sub.1 in parallel. Physical interpretations of the gas and hydraulic springs are given by Equations (1) and (2) respectively:
(14)
where γ, P.sub.g0 and V.sub.g0 are respectively, the adiabatic constant, the filling pressure and the mean volume of the gas being compressed; K and V.sub.h0 are the bulk modulus and the mean volume of the liquid. The amount of the liquid compression is expressed by vector x.sub.4, shown in
(15)
In order to estimate the current behavior in the vicinity of the resonance frequency, the PZT model integrates both mechanical and electrical aspects of the PZT properties. The piezoelectric actuator, schematically bounded by a dashed line in
(16) The constitutive equations of the piezoelectric stack in the present system have the following form, omitting the irreversibilities:
(17)
where Q is the PZT charge, and the product NV, denoted in
(18)
(19) Motion equations of the proposed model may be obtained using the Euler-Lagrange method. Three independent vectors x.sub.1, x.sub.2 and a are chosen for the solution. Relations of x.sub.3 and x.sub.4 to the independent vectors are given in equation (6) and as illustrated in
(20)
(21) The Lagrangian and the dissipation functions of the mechanical system are presented in Equations (7) and (8) respectively. Solution of the Euler-Lagrange equations is given in (9)
(22)
(23) The motion equations thus obtained can be linearized by assuming α to be close to zero. Thus, terms in (9) that include α.sup.2 or its derivatives may be omitted, and sin α and cos α are replaced by α and 1 respectively. As a result a linear set of the motion equations is obtained, which in matrix form is given in equation (10):
(24)
(25) Equations (10) and (5) together with relations (6), in which sin α is replaced with α, are assumed to fully describe the dynamics of the proposed linear compressor model. Equations (10) are independent of relations (5) and (6), and thus, can be solved separately for any form of the supplied voltage V(t). Solutions for (5) and (6) can be obtained thereafter.
Example
(26) Reference is now made to
(27) The compressor parameters were chosen to fulfill the requirements to act as the compressor of a miniature pulse tube cryocooler, such as is described in the article titled “A study of a miniature in-line pulse tube cryocooler” published in Cryocoolers, Vol. 16, pp. 87-95 (2010) by the present applicants and another. The cryocooler operates at approximately 100 Hz, and requires a filling pressure of 40 Bar and a pressure ratio of 1.3. The effective mean volume of the cryocooler is about 0.7 cc. Assuming a 12 mm diameter compression piston with 1 mm stroke the mean compression volume increases up to 0.76 cc, and according to Equation (1), the gas spring constant becomes 113 N/mm.
(28) Pure water was used for the amplifying system liquid in this experimental compressor, since it possesses relatively high bulk modulus and is bio and chemically friendly. The relatively high viscosity of the water has a minor effect on the system dynamics because of the very small strokes. The fluid volume was minimized in order to increase the hydraulic spring constant according to equation (2).
(29) Selection of the A1 piston diameter is restricted by the PZT parameters and the hydraulic pressure, since the dynamic operation of the PZT stack actuator must be accompanied by application of a specific preload on the piezoelectric stack. According to recommendations of the manufacturer of the stack used, the mean preload should result in half the maximum allowable PZT shrinkage, which is about 30 μm in the case of the selected element. Assuming a mean hydraulic pressure of 50 Bar, a 28 mm. diameter A1 piston was used.
(30) In contrast to the A1 piston, selection of the A2 piston diameter is more arbitrary, and depends mostly on the required amplification ratio, which in turn strongly affected the resonance frequency. Unfortunately, according to Equation (2), A2 strongly affects the hydraulic spring constant also. Therefore, establishing a larger amplification ratio implies the softening of the hydraulic spring, and in case of a springy load, results in a less effective amplification system. A trade-off is therefore necessary between these two conflicting requirements, and in accordance with preliminary simulations employing the theoretical model, a 6.5 mm A2 piston diameter was used as a compromise.
(31) Referring back again to
(32) a=18.56, m.sub.1=0.25 kg, m.sub.2=0.05 kg, m.sub.3=0.25 kg, ks=480 N/μm, k.sub.P=100 N/μm, k.sub.h=1,222 N/mm, kg=113 N/mm, c.sub.1=20 Ns/m, c.sub.3=5 Ns/m, c.sub.P=1000 Ns/m, C.sub.0=680 nF, N=6 N/V.
(33) The left ordinate shows the compressing piston stroke, as represented by X.sub.1, while the right ordinate show the phase of the compressor piston relative to that of the voltage applied to the PZT stack.
(34) As is observed from the experimental and theoretical results shown in
(35) From a comparison of the results shown in
(36) According to further developments of such systems, it is feasible to construct a no-moving-parts linear compressor because of the relatively low amplitudes used. This enables the replacement of the piston-cylinder assemblies with flexural bearings and membrane seals. Additionally, an in-line configuration of the compressor consisting of two oppositely facing PZT based compression units is proposed, which should reduce the amplitudes even more, and, additionally should eliminate the vibration levels. The high efficiency together with a no-moving-parts design can enable the double piston piezoelectric compressor to replace conventional linear compressors, for applications requiring long life, reliability and silent operation.
(37) It is appreciated by persons skilled in the art that the present invention is not limited by what has been particularly shown and described hereinabove. Rather the scope of the present invention includes both combinations and subcombinations of various features described hereinabove as well as variations and modifications thereto which would occur to a person of skill in the art upon reading the above description and which are not in the prior art.