Method and apparatus for transforming measurement data of a photolithographic mask for the EUV range from first surroundings into second surroundings
11243464 · 2022-02-08
Assignee
Inventors
Cpc classification
G03F7/70783
PHYSICS
G03F7/705
PHYSICS
International classification
G03F1/38
PHYSICS
Abstract
The present invention relates to a method for transforming measurement data of a photolithographic mask for the extreme ultraviolet (EUV) wavelength range from first surroundings into second surroundings. The method includes the steps of: (a) determining the measurement data for the photolithographic mask in the first surroundings, wherein the measurement data are influenced by the effects of internal stresses on the photolithographic mask; (b) ascertaining at least one change in the measurement data during the transition from the first surroundings into the second surroundings, in which change the effects of the internal stresses on the photolithographic mask are at least partly compensated; and (c) correcting the measurement data determined in step (a) with the at least one change in the measurement data ascertained in step (b).
Claims
1. A method for transforming measurement data of a photolithographic mask for the extreme ultraviolet (EUV) wavelength range from first surroundings into second surroundings, wherein the method includes the steps of: a. determining the measurement data for the photolithographic mask in the first surroundings, wherein the measurement data are influenced by the effects of internal stresses on the photolithographic mask; b. ascertaining at least one change in the measurement data during the transition from the first surroundings into the second surroundings, in which the effects of the internal stresses on the photolithographic mask are at least partly compensated, wherein ascertaining the at least one change in the measurement data comprises: ascertaining a change in spatial orientation of a neutral fiber of the photolithographic mask during the transition from the first surroundings to the second surroundings; and c. correcting the measurement data determined in step a. with the at least one change in the measurement data ascertained in step b.
2. The method according to claim 1, wherein determining the measurement data comprises determining coordinates of pattern elements on a surface of the photolithographic mask and/or determining the measurement data comprises determining a surface contour of the photolithographic mask.
3. The method according to claim 2, wherein determining the surface contour of the photolithographic mask is effectuated at the same time as determining the coordinates of pattern elements or wherein the surface contour is determined in a separate measurement.
4. The method according to claim 1, wherein the first surroundings comprise measurement surroundings in which the photolithographic mask is anchored by a three-point mount.
5. The method according to claim 4, furthermore including the step of: determining a gravitational effect of the photolithographic mask by way of a finite element simulation and taking account of the gravitational effect when ascertaining the at least one change in the measurement data in step b.
6. The method according to claim 1, wherein the first surroundings comprise measurement surroundings in which the photolithographic mask is anchored by a chuck.
7. The method according to claim 1, wherein the second surroundings comprise an EUV lithography apparatus in which the photolithographic mask is anchored by a chuck.
8. The method according to claim 6, wherein the anchoring of the photolithographic mask substantially produces a planar area of a rear-side surface of the photolithographic mask.
9. The method according to claim 1, wherein determining the measurement data for the photolithographic mask in the first surroundings comprises: irradiating the photolithographic mask with a photon beam and/or an electron beam.
10. The method according to claim 1, wherein ascertaining the change in spatial orientation of the neutral fiber comprises ascertaining a change in a magnification of the photolithographic mask in the first surroundings with respect to the second surroundings.
11. The method according to claim 10, wherein ascertaining the change in a magnification comprises determining an isotropic magnification factor and/or determining at least two magnification factors which capture an anisotropic magnification of the photolithographic mask in the first surroundings.
12. The method according to claim 1, wherein ascertaining the change in spatial orientation of the neutral fiber comprises: reading the change in spatial orientation of the neutral fiber from a database which comprises the spatial orientations of the neutral fibers of different mask types.
13. The method according to claim 1, wherein ascertaining the change in spatial orientation of the neutral fiber comprises: carrying out a finite element simulation of the photolithographic mask in the first surroundings for determining the change in spatial orientation of the neutral fiber.
14. The method according to claim 1, wherein ascertaining the at least one change in the measurement data comprises: determining a change in the magnification of the photolithographic mask in the first surroundings in respect of a predetermined magnification.
15. The method according to claim 1, wherein ascertaining the at least one change comprises: determining a change in the magnification of the photolithographic mask by a magnification compensation of a measurement apparatus for determining the change in spatial orientation of the neutral fiber of the photolithographic mask in the first surroundings.
16. The method according to claim 1, wherein the measurement data are determined after producing pattern elements on a mask surface and/or after producing at least one black border in the active region of the photolithographic mask.
17. The method according to claim 1, wherein ascertaining the at least one change in the measurement data comprises: determining a height difference of a photolithographic mask.
18. A computer program stored in a non-transitory memory and containing instructions which, when executed by a computer system, prompt the computer system to carry out the method steps of claim 1.
19. An evaluation unit for an apparatus for measuring a placement of pattern elements of a photolithographic mask for the extreme ultraviolet (EUV) wavelength range, said evaluation unit being embodied to carry out the method steps of claim 1.
Description
DESCRIPTION OF DRAWINGS
(1) The following detailed description describes currently preferred exemplary embodiments of the invention, with reference being made to the drawings, in which:
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DETAILED DESCRIPTION
(13) Below, currently preferred embodiment of a method according to the invention and of an apparatus according to the invention are explained on the basis of a photolithographic mask for the extreme ultraviolet (EUV) wavelength range, the pattern elements of said photolithographic mask comprising absorbing material. However, a method according to the invention for transforming measurement data of an EUV mask is not restricted to the examples discussed below. Rather, said method can be used in the same way for transforming measurement data of different types of EUV masks, in particular, for example, for transforming the measurement data of phase-shifting EUV masks. Moreover, a method according to the invention can be used in general for transforming measurement data of an EUV mask from first surroundings to any reference surface.
(14) In the upper partial image,
(15) Photomasks 100 are often mounted in punctiform fashion on three spheres or hemispheres during the production of the pattern elements 120, 130 and during the measurement of the positions of the produced pattern elements 120, 130. The upper partial image of
(16) The perpendicular arrow in
(17)
(18) A multilayer film or a multilayer structure 270 comprising 20 to 80 pairs of alternating molybdenum (Mo) 230 and silicon (Si) layers 235, which are also denoted MoSi layers below, is deposited onto the front side 225 of the substrate 210. In order to protect the multilayer structure 270, a capping layer 240 made of silicon dioxide, for example, is applied on the topmost silicon layer 235. Other materials such as ruthenium (Ru), for example, can likewise be used for forming a capping layer 240. Instead of molybdenum, it is also possible to use layers composed of other elements having a high mass number, such as e.g. cobalt (Co), nickel (Ni), tungsten (W), rhenium (Re), zirconium (Zn) or iridium (Ir), for the MoSi layers. The deposition of the multilayer structure 270 can be effectuated by ion beam deposition (IBD), for example.
(19) The substrate 210, the multilayer structure 270 and the capping layer 240 are also referred to as a mask blank 275 below. However, a structure having all the layers of an EUV mask, but without structuring of the whole-area absorber layer 260, may also be referred to as a mask blank 275.
(20) In order to produce an EUV mask 200 from the mask blank 275, a buffer layer 245 is deposited on the capping layer 240. Possible buffer layer materials are quartz (SiO.sub.2), silicon oxygen nitride (SiON), Ru, chromium (Cr) and/or chromium nitride (CrN). An absorption layer 250 is deposited on the buffer layer 245. Materials suitable for the absorption layer 250 are, inter alia, Cr, titanium nitride (TiN) and/or tantalum nitride (TaN). An antireflection layer 255, for example made of tantalum oxynitride (TaON), can be applied on the absorption layer 250.
(21) The absorption layer 250 is structured, with the aid of an electron beam or a laser beam, for example, such that a structure of absorbing pattern elements 250 is produced from the whole-area absorption layer 260. The buffer layer 245 serves to protect the multilayer structure 270 when structuring the absorber layer 260, i.e. when producing the pattern elements 250.
(22) The EUV photons 280 are incident on the EUV mask 200. The incident EUV photons 280 are absorbed in the regions of the pattern elements 250 and at least the plurality of the EUV photons 280 are reflected by the multilayer structure 270 in the regions which are free from absorbing pattern elements 250.
(23) The multilayer structure 270 should be designed in such a way that the layer thicknesses of e.g. a molybdenum layer 230 and a silicon layer 235 correspond to an optical thickness of λ/2 of the actinic wavelength for the EUV photons 280 that are incident on the multilayer structure 270 at the predetermined angle of incidence. A deviation from this condition leads to a local violation of Bragg's reflection condition and hence to a change of the locally reflected light in the EUV wavelength range. On account of the very small wavelengths, the EUV range places extreme requirements on the homogeneity of the individual layers of the multilayer structure 270 and on the placement of the pattern elements 250 on the multilayer structure 270.
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(25) Unlike the ideal EUV mask 200 in
(26) Depositing the absorber layer 260, structuring the pattern elements 370 and producing black borders at the boundaries of the individual exposure fields of the EUV mask 300 likewise contribute, in the EUV photomasks 300, to internal stresses or the changes therein during the mask production process. Further, a thin, whole-area electrically conductive rear-side layer 220 makes a contribution to the internal stresses of the photolithographic mask 300. The conductive rear-side layer 220 in
(27) The positions of the pattern elements 360 are measured in the first surroundings 150 of the upper partial image of
(28) The perpendicular arrow in
(29) In a first exemplary embodiment, a finite element simulation of the EUV mask 300 is carried out in the first surroundings 150 in order to ascertain the change 390 in the placement data of the pattern elements 360 during the transition from the first surroundings 150 to the second surroundings 350. Both the curvature and the effect of gravity on the EUV mask 300 is taken into account during the finite element simulation of the EUV mask 300.
(30) Unlike what was explained in the context of
(31) In the alternative exemplary embodiments described below, the effect of gravity on the EUV mask 300 in the first surroundings 150 in terms of the change(s) 390 in the measurement data is taken into account by a finite element simulation of the substrate 310 of the EUV mask 300—similar to what was explained in the context of
(32)
OPD.sub.x=Δz.Math.tan Φ.Math.M (1)
(33) Typically, the EUV light 410 in an EUV scanner is incident on the surface of an EUV mask at an angle of 5° to 9°. In the example illustrated in
(34) A second effect of a locally curved mask surface on the measured placement of the pattern elements 360 is explained schematically on the basis of
(35) The dashed line in the curved EUV mask elucidates the neutral fiber 510 in both partial images of
(36) The lower partial image of
(37) The displacement of the pattern elements 360 on the front-side surface 335 of the EUV mask 300 or the IPD in the x-direction is determined by the distance between the points of intersection of the cut line 520 and the perpendicular k.Math.T to the point of intersection 530 with the surface 335. Hence, the distance 550 determines one of the changes 390 in the measurement data of the pattern elements 360 on account of the curvature of the EUV mask 300. For small angles, the following applies to a good approximation: sin α≈tan α. Therefore, the displacement 550 of the pattern elements 360 arises from:
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If the magnification factor M of the projection lens or of the projection mirror of an EUV photolithography apparatus is taken into account in the equation for the IPD, the last-specified equation is extended to:
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(40) The change 390, 550 in the measurement data on account of a curvature of the EUV mask 300 in relation to an EUV mask with a planar substrate 320 is proportional to the local curvature
(41)
the thickness of the EUV mask T and the change in spatial orientation of the neutral fiber 510 described by the parameter k, and scales with the magnification or reduction of the projection mirror of the EUV photolithography apparatus.
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(43) The measurement apparatus 600 uses an excimer laser as a light source 610, said laser emitting light in the deep ultraviolet (DUV) wavelength range at approximately 193 nm. The imaging lens 320 has, as a standard, a numerical aperture (NA) which typically lies between 0.5 and 0.9. The NA of the lens can be expanded in order to increase the resolution of the measurement apparatus 600.
(44) A CCD (charge-coupled device) camera 630 is used as a detector, said detector measuring light that is reflected by the EUV mask 300. The CCD camera 630 transmits its measurement data 640 via the connection 635 to the signal processing unit 645, which produces an image from the measurement data 640 of the CCD camera 630.
(45) As discussed in the context of
(46) The mirrors 675 and the partly transmissive mirrors 680 direct the laser beam onto the lens 620.
(47) The measurement apparatus 600 further comprises an optical auxiliary system 690 for approximately aligning the pattern elements 360 of the EUV mask 300. Further, the measurement apparatus 600 may comprise further auxiliary systems (not illustrated in
(48) A computer system 650 can display on a monitor 655 of the computer system 650 the image calculated by the signal processing unit 645. The computer system 650 may control the light source 610, the movements of the stage 605, the lens 620 and/or the AF system 670. Further, the computer system 650 comprises an evaluation unit 660. The evaluation unit 660 contains algorithms which are embodied in the form of hardware, software, firmware or a combination thereof. The algorithms of the evaluation unit 660 may determine one or more changes 390, 550 for the measurement data 640 in order to transform the measurement data 640 of the EUV mask 300 from the first surroundings 150 to second surroundings 350.
(49) Further, the computer system 650 may comprise one or more non-volatile data memories (not shown in
(50) In the example illustrated in
(51) In the left-hand partial image,
(52) The right-hand partial image of
(53) In a second embodiment for ascertaining the change(s) 390, 550 in the measurement data 640 during the transition from the first surroundings 150 to second surroundings 350, the assumption is now made that the substrate 310 of the EUV mask 300 had substantially no internal stresses in its initial state. The systematic displacement of the pattern elements 360 of the EUV mask 300, illustrated in
(54)
from the measured data, it is possible, at least approximately, to calculate the change(s) 390, 550 in the measurement data 640 during the transition from the first surroundings 150 to the second surroundings 350 from the analysis of the two-dimensional measurement data of the measurement apparatus 600.
(55) A third embodiment for ascertaining the change(s) 390, 550 in the measurement data 640 during the transition from the first surroundings 150 to second surroundings 350 is based on a three-dimensional data record for the pattern elements 360 of the EUV mask, measured by the measurement apparatus 600.
(56)
and, secondly, the change k in the neutral fiber 510 according to equation (2) from the height profile of the EUV mask 300. Since, unlike the second embodiment described above, the third embodiment is based on a three-dimensional data record, the third embodiment in question supplies more precise changes 390, 550 in respect of the measurement data 640 determined in relation to the first surroundings 150 than the second embodiment.
(57) In a further, fourth embodiment, the measurement data 640 for determining the positions of the pattern elements 360 of the EUV mask 300 are determined in the second surroundings 350 rather than in the first surroundings 150. The advantage of this embodiment lies in the fact that a change in the measurement data 640, for example the placement data of the pattern elements 360 of the EUV mask 300, is not necessary in respect of the operating surroundings of the EUV mask 300. By contrast, a disadvantage of this embodiment is that even conventional transmissive photomasks can only be measured in reflection.
(58) Finally, determining OPD on the basis of equation (1) is discussed on the basis of the subsequent
Z.sub.Fit=a+b.Math.x+c.Math.y+d.Math.x.Math.y+e.Math.x.sup.2+f.Math.y.sup.2 (3)
(59) The curvature of the EUV mask 300 (mask bow) emerges from the PV value of the fit up to the second order. In the exemplary second-order fit illustrated in
(60) The front-side flatness Z.sub.Front of the EUV mask 300 (mask flatness) emerges from the difference of the measured height profile and the second-order fit specified above: Z.sub.Front=Z.sub.Mease−Z.sub.Fit.
(61) The local slope is defined as:
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where Δx denotes the distance of the grid points of the second-order fit in
(63) Finally, the flowchart 1100 of
(64) In the next step 1130, at least one change 390, 450, 550 in the measurement data 640 during the transition from the first surroundings 150 into the second surroundings 350 is determined, wherein the effects of the internal stresses on the photolithographic mask 300 in the second surroundings 350 are at least partly compensated. By way of example, this step can be carried out by an evaluation unit 660 of the measurement apparatus 600.
(65) Moreover, the measurement data 640 determined in step 1120 are corrected with the at least one change 390, 450, 550 in the measurement data 640 ascertained in step 1130. This step can likewise be carried out by the evaluation unit 660 of the measurement apparatus 600. Finally, the method ends with step 1150.