Buckle and seat belt apparatus including the same
09743718 · 2017-08-29
Assignee
Inventors
Cpc classification
International classification
Abstract
[Object] To effectively reduce a noise generated during engaging operation of a tongue. [Solution] A slider 13 held in a non-locking position, at which the slider 13 does not lock a latch 9, turns together with the latch 9 and moves so as to enter a space between the latch 9 and the locking pin 10 during operation of the latch 9. A front end 13a of the slider 13 comes in contact with a front end 25a.sub.4 of a damper 24 before coming in contact with a stop 11f of an operation button 11, and the slider 13 moves while compressing a damper spring 26. As a result, the movement of the slider 13 is slowed down. When the front end 13a is in contact with the stop 11f, the slider 13 is positioned in a locking position, at which the slider 13 locks the latch 9 positioned in the latching position. The slider 13 that has been slowed down comes in contact with the stop 11f, reducing the noise generated when the tongue engages with the buckle 7.
Claims
1. A buckle comprising: a base; a tongue inlet through which an engaging portion of a tongue is inserted; a latch supported by the base so as to move between a non-engaging position at which the latch does not engage with the engaging portion of the tongue inserted through the tongue inlet and an engaging position at which the latch engages with the engaging portion of the tongue inserted through the tongue inlet; a latch retainer configured to be held in a non-locking position at which the latch retainer does not lock the latch positioned in the non-engaging position and configured to move from the non-locking position during operation of the latch and come in contact with a stop so as to be held in a locking position at which the latch retainer locks the latch positioned in the engaging position; and an unlocking operation member configured to move the latch positioned in the engaging position to the non-engaging position, wherein an impact absorbing mechanism configured to, during the operation of the latch, slow down the movement of the latch retainer before the latch retainer in motion comes in contact with the stop, such that the latch retainer that is slowed down comes in contact with the stop.
2. The buckle according to claim 1, wherein the impact absorbing mechanism includes: an impact receiver with which the latch retainer comes in contact before coming into contact with the stop; and a damper spring configured to bias the impact receiver, and the latch retainer comes in contact with the impact receiver so as to elastically deform the damper spring, such that the movement of the latch retainer is slowed down.
3. The buckle according to claim 2, wherein the impact receiver and the damper spring are integrally provided in the unlocking operation member.
4. The buckle according to claim 1, wherein the impact absorbing mechanism includes an impact receiver that is elastically deformable, and the impact receiver is elastically deformed before the latch retainer in motion comes in contact with the stop, such that the movement of the latch retainer is slowed down.
5. The buckle according to claim 4, wherein the impact receiver has a fin-like shape and is integrally formed with the latch retainer.
6. A seat belt apparatus comprising: a seat belt configured to hold an occupant; a seat belt retractor disposed on a chassis and configured to retract the seat belt; and a buckle disposed on the chassis and configured to engage with a tongue in a removable manner, wherein the buckle is the buckle according to claim 1.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(11) Hereinafter, an embodiment of the present invention is described with reference to the drawings.
(12) As illustrated in
(13) The configuration and the operation of the buckle 7 of this example are substantially identical to those of the buckle described in Japanese Unexamined Patent Application Publication No. 2012-126254 in many parts. However, the configuration and the operation of the buckle 7 of this example, which include the configuration and the operation identical to those of the buckle described in Japanese Unexamined Patent Application Publication No. 2012-126254, are described.
(14) As illustrated in
(15) The buckle 7 of this example has the tongue inlet 17 at a position between an end of the bottom 8c of the base 8 and the operation button 11. In addition, the above-described components (indicated by the reference numerals 9 to 16) of the buckle 7 are mounted on the base 8. Then, the bottom 8c of the base 8 is fixed to a bracket 18 fixed to the chassis so that the buckle 7 is fixed to the chassis through the bracket 18. In this case, the bracket 18 is sandwiched between an end 8c.sub.1 of the bottom 8c of the base 8 opposite the end adjacent to the tongue inlet 17 and a plate 19 and fastened by a pair of rivets 20, whereby the buckle 7 is attached to the bracket 18. Although not illustrated, as in the buckle described in Japanese Unexamined Patent Application Publication No. 2012-126254, the base 8 to which the above-described components (9 to 16) of the buckle 7 are mounted is covered by an upper cover and a lower cover from above and below.
(16) In addition, in the buckle 7 of this example, the ejector spring 16 includes a first ejector spring 16a and a second ejector spring 16b. The first and second ejector springs 16a and 16b each have a smaller elastic constant, a smaller coil diameter, and a smaller wire diameter than conventional ejector springs. However, the first and second ejector springs 16a and 16b are identical to each other in the elastic constant and size (a coil diameter, a wire diameter, and a length in the longitudinal direction).
(17) In addition, the entire first ejector spring 16a is disposed at an outer side of the first side wall 8a of the base 8 (side opposite to the second side wall 8b) so as to be positioned outside an area α, which is a movement path of the engaging portion 6a of the tongue 6 in the buckle 7, and outside an imaginary extended area β, which extends from the area α in the movement direction of the engaging portion 6a. In addition, the entire of the second ejector spring 16b is disposed at an outer side of the second side wall 8b of the base 8 (side opposite to the first side wall 8a) so as to be positioned outside the area α and the imaginary extended area β.
(18) In this case, the first and second ejector springs 16a and 16b are each supported by an ejector spring guide support 21 fixed to each of ends 8a.sub.1 and 8b.sub.1, which are fixed to the bracket 18, of the respective first and second side walls 8a and 8b. In such a case, the ejector spring guide support 21 includes a first ejector spring guide 21a extending along or substantially parallel to the first side wall 8a toward the tongue inlet 17 and a second ejector spring guide 21b extending along or substantially parallel to the second side wall 8b toward the tongue inlet 17. Then, the first ejector spring 16a fitted to the first ejector spring guide 21a is supported and guided by the first ejector spring guide 21a, and the second ejector spring 16b fitted to the second ejector spring guide 21b is supported and guided by the second ejector spring guide 21b.
(19) As illustrated in
(20) In addition, the first end portion 15a of the ejector 15 is slidably fitted to the first ejector spring guide 21a, and the second end portion 15b of the ejector 15 is slidably fitted to the second ejector spring guide 21b. The first end portion 15a of the ejector 15 is constantly biased toward the tongue inlet 17 by a biasing force of the first ejector spring 16a, and the second end portion 15b of the ejector 15 is constantly biased toward the tongue inlet 17 by a biasing force of the second ejector spring 16b.
(21) As illustrated in
(22) The body 25a includes a pair of impact receiving arms 25a.sub.1 and 25a.sub.2 and has a planar U-like shape (or C-like shape) in plan view. A front end 13a of the slider 13 (illustrated in
(23) The spring support 25b is a cylindrical bar. The spring support 25b is positioned at a middle between the arms 25a.sub.1 and 25a.sub.2 slightly above the body 25a as illustrated in
(24) As illustrated in
(25) The body 25a of the impact receiver 25 is slidably supported by the pair of guides 11a and 11b in the movement direction of the operation button 11 with the damper spring 26 being fitted to the spring support 25b. In such a case, when a first end portion of the spring support 25b enters the recess 11c, a first end of the damper spring 26 enters the recess 11c and comes in contact with the bottom of the recess 11c. In addition, the stoppers 25a.sub.5 and 25a.sub.6 are each slidably fitted to the corresponding through holes 11d and 11e. In this way, the damper 24 is integrally mounted to the operation button 11, and thus an operation button sub assembly is obtained. As a result, the damper 24 is able to be mounted easily. In the operation button sub assembly in which the damper 24 is mounted, the damper spring 26 is compressed between the operation button 11 and the impact receiver 25. Thus, the impact receiver 25 is constantly biased toward the latch 9 by the damper spring 26, and the impact receiver 25 is held in a non-operating position at which the stoppers 25a.sub.5 and 25a.sub.6 are each in contact with an edge of the corresponding through holes 11d and 11e, as illustrated in
(26) When the damper 24 is in the non-operating state, the front ends 25a.sub.3 and 25a.sub.4 of the respective impact receiving arms 25a.sub.1 and 25a.sub.2 of the body 25a are positioned closer to the latch 9 than the front ends of the guides 11a and 11b of the operation button 11 in the non-operating position. In this case, the front ends of the guides 11a and 11b are positioned further from the latch 9 than the stop 11f (corresponding to the stop of the present invention) of the operation button 11. The stop 11f of the operation button 11 in the non-operating state causes the slider 13 that has come into contact therewith finally to stop.
(27) With this configuration, when the slider 13 is moved by the biasing force of the slider spring 14, the front end 13a of the slider 13 comes in contact with the front ends 25a.sub.3 and 25a.sub.4 of the respective impact receiving arms 25a.sub.1 and 25a.sub.2 and do not come in contact with the guides 11a and 11b. In addition, the biasing force of the damper spring 26 is smaller than the biasing force of the slider spring 14. Thus, after the slider 13 is moved by the biasing force of the slider spring 14 such that the front end 13a thereof comes in contact with the front ends 25a.sub.3 and 25a.sub.4 of the respective impact receiving arms 25a.sub.1 and 25a.sub.2, the slider 13 is able to move further together with the body 25a while compressing the damper spring 26. Then, the slider 13 stops when the front end 13a thereof comes in contact with the stop 11f of the operation button 11. Thus, the slider 13 is not in contact with the guides 11a and 11b. Instead of the stop 11f of the operation button 11, the slider 13 may be configured to come in contact with the guides 11a and 11b so as to finally stop. In such a case, the body 25 needs to be in contact with a portion of the operation button 11 to stop the movement thereof.
(28) The operation button 11 is normally (during non-operating state) held in the non-operating position illustrated in
(29) Next, operations of the buckle 7 of this example having the above-described configuration are described.
(30) When the tongue 6 is removed from the buckle 7, the buckle 7 is in the non-operating state as illustrated in
(31) In addition, the ejector 15 is positioned in the non-operating position at which the ejector 15 is positioned closest to the tongue inlet 17. In the ejector 15 positioned in the non-operating position, the first and second end portions 15a and 15b of the ejector 15 stop at predetermined positions while being fitted with the first and second ejector spring guides 21a and 21b. In this state, the first and second ejector springs 16a and 16b bias the respective first and second end portions 15a and 15b of the ejector 15 with relatively small force toward the tongue inlet 17. In addition, the sloping front end 13a of the slider 13 is in contact with the locking pin 10 by the biasing force of the slider spring 14, and the slider 13 is held in the non-operating position.
(32) When the buckle 7 is in such a non-operating state, the engaging portion 6a of the tongue 6 is inserted to the buckle 7 through the tongue inlet 17 such that the seat belt 4 is fastened. When the engaging portion 6a is inserted into the buckle 7 by a predetermined length, the front end of the engaging portion 6a is in contact with an end of the ejector 15. When the tongue 6 is inserted further into the buckle 7, the ejector 15 is pushed by the engaging portion 6a and moved to the right in
(33) As illustrated in
(34) As illustrated in
(35) When the occupant releases the tongue 6 in this state, the engaging portion 6a is pushed and moved by the ejector 15 in a removal direction in which the tongue 6 is removed from the buckle 7. As a result, as illustrated in
(36) When the operation button 11 of the buckle 7 in an operational state illustrated in
(37) When the latching portion 9d of the latch 9 is removed from the engaging hole 6b, the latch 9 is unlatched from the tongue 6. Then, the ejector 15 is moved together with the tongue 6 toward the tongue inlet 17 (to the left in
(38) As illustrated in
(39) The other configurations and operations of the buckle 7 in this example are substantially the same as those of the buckle described in Japanese Unexamined Patent Application Publication No. 2012-126254 and can be readily understood from the publication, and thus the other configurations and operations are not described.
(40) In the buckle 7 of this example having the above-described configuration, during the engagement operation of the latch 9 with the tongue 6, the damper 24 slows down the movement of the slider 13 before the slider 13 comes in contact with the stop 11f of the operation button 11. Then, the slider 13 comes in contact with the stop 11f of the operation button 11. Thus, the impact of the contact between the slider 13 and the stop 11f is reduced. This effectively reduces the noise generated when the slider 13 comes in contact with the stop 11f. Particularly, since the slider 13 is slowed down immediately before the slider 13 comes in contact with the stop 11f of the operation button 11, the slider 13 is not slowed down too much. Thus, although the buckle 7 includes the damper 24, the tongue 6 is able to promptly engage with the buckle 7, and the noise is able to be effectively reduced.
(41) In addition, the damper 24 includes the impact receiver 25 and the damper spring 26, and the slider 13 comes in contact with the impact receiver 25 and elastically deforms the damper spring 26 before the slider 13 comes in contact with the stop 11f of the operation button 11, whereby the movement of the slider 13 is slowed down. Thus, the above-described reduction in the impact is achieved by the damper 24 having such a simple configuration.
(42) In the seat belt apparatus 1 including the buckle 7 of this example, the noise generated during the engagement operation of the tongue 6 with the buckle 7 is reduced. Thus, comfortability of the occupant during the engagement operation of the tongue 6 with the buckle 7 is improved.
(43) The other operational advantages of the buckle 7 and the seat belt apparatus 1 of this example are substantially the same as those of the buckle described in Japanese Unexamined Patent Application Publication No. 2012-126254 and can be readily understood from the publication, and thus the other operational advantages are not described.
(44)
(45) In the buckle 7 of the previously described example, the damper 24 is provided in the operation button 11, and the damper 24 includes the impact receiver 25 and the damper spring 26. However, as illustrated in
(46) In other words, the damper 24 of this example includes a pair of impact receivers 27 and 28 each having a fin-like shape so as to have an elastic force that can cause elastic deformation thereof. In this case, the elastic force of each impact receiver 27 and 28 is smaller than the biasing force of the slider spring 14 that biases the slider 13. The impact receivers 27 and 28 are positioned on the upper surface of the slider 13, and the impact receivers 27 and 28 and the slider 13 are formed of a single resin member. Each of the impact receivers 27 and 28 may be a separate member from the slider 13.
(47) As illustrated in
(48) Next, operations of the buckle 7 of this example having the above-described configuration are described.
(49) The buckle 7 of this example operates in the same way as the buckle 7 of the previously described example from the insertion of the tongue 6 into the buckle 7 in the non-operating state to the movement of the latch 9 to the latching position. However, as illustrated in
(50) Then, in the buckle 7 of this example, when the front end 13a of the slider 13 of the buckle 7 moves away from the locking pin 10 to allow the slider 13a to move relative to the latch 9, the impact receivers 27 and 28 come in contact with the locking pin 10 immediately before the front end of the slider 13a comes in contact with the stop 11f of the operation button 11 as illustrated in
(51) As illustrated in
(52) In such a state, if the occupant releases the tongue 6, the engaging portion 6a is pushed and moved by the ejector 15 in the removal direction in which the tongue 6 is removed from the buckle 7. As a result, as illustrated in
(53) When the operation button 11 of the buckle 7 in the operating state illustrated in
(54) The other operations of the buckle 7 in this example are substantially the same as those of the buckle 7 of the previously described example and the buckle described in Japanese Unexamined Patent Application Publication No. 2012-126254, and are not described herein.
(55) In the buckle 7 of this example having the above-described configuration, the impact receivers 27 and 28 each having the fin-like shape and the slider 13 are integrally formed of a single component. Thus, the number of components is reduced, and the configuration of the damper 24 is simplified.
(56) Other operational advantages of the buckle 7 in this example are substantially the same as those in the buckle 7 in the previously described example.
(57) In the above-described examples, the slider 13 is held in the locking position by the stop 11f of the operation button 11, but may be held in the locking position by a stopper included in any other unmovable component of the buckle 7 such as the base 8 or the cover. In addition, the buckle according to the present invention is applicable to conventionally known buckles, such as the buckle described in Patent Literature 1, in which the ejector spring is disposed in the area α, which is the movement path of the engaging portion 6a of the tongue 6, and the imaginary extended area β, which extends from the area α in the movement direction of the engaging portion 6a. Various modifications may be applied to the present invention without departing from the scope of the claims.
INDUSTRIAL APPLICABILITY
(58) The buckle and the seat belt apparatus of the present invention are advantageously applicable to a buckle, with which a tongue supported by a seat belt engages so as to enable the seat belt to be worn, and a seat belt apparatus including such a buckle.
REFERENCE SIGNS LIST
(59) 1 seat belt apparatus 3 seat belt retractor 4 seat belt 6 tongue 7 buckle 8 base 8a, 8b side wall 8c bottom 9 latch 11 operation button 11a, 11b guide 11c recess 11d, 11e through hole 11d.sub.1 edge 11f stop 12 button spring 13 slider 13a front end 14 slider spring 15 ejector 17 tongue inlet 24 damper 25 impact receiver 25a body 25a.sub.1, 25a.sub.2 impact receiving arm 25a.sub.3, 25a.sub.4 front end 25a.sub.5, 25a.sub.6 stoppers 25b spring support 26 damper spring 27, 28 impact receiver