Spacer for positioning a rehabilitating pipe
09746121 · 2017-08-29
Assignee
Inventors
- Takao Kamiyama (Kanagawa, JP)
- Makoto Ishida (Kanagawa, JP)
- Takeshi Hasegawa (Kanagawa, JP)
- Katsuyori Miura (Kanagawa, JP)
- Takashi Okubo (Kanagawa, JP)
Cpc classification
F16L55/1657
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E03F2003/065
FIXED CONSTRUCTIONS
F16L55/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L55/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L55/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A spacer is inserted into a space between an existing pipe and a rehabilitating pipe to adjust a position of the rehabilitating pipe with respect to the existing pipe. The spacer has an elongated shape with both end portions in a longitudinal direction thereof cut off at an oblique angle and has a transverse width increasing gradually from an upper surface portion to a bottom surface portion. A space is formed in the bottom surface portion to correspond to a shape of the upper surface portion, thereby allowing a number of the spacers to be stacked on one another in a thickness direction thereof. The upper surface portion has a flat-plate shape with a flat rectangular surface region.
Claims
1. A spacer for positioning a rehabilitating pipe in an existing pipe, the spacer being inserted into a space between the existing pipe and the rehabilitating pipe and adjusting a position of the rehabilitating pipe with respect to the existing pipe, the spacer having an elongated shape with both end portions in a longitudinal direction thereof cut off at an oblique angle, the spacer having a transverse width increasing gradually from an upper surface portion to a bottom surface portion and a space formed in the bottom surface portion to correspond to a shape of the upper surface portion, thereby allowing a plurality of spacers to be stacked on one another in a thickness direction thereof, and the upper surface portion having a flat-plate shape with a flat rectangular surface region.
2. The spacer for positioning a rehabilitating pipe as recited in claim 1, wherein when a plurality of the spacers are stacked on one another in the thickness direction, the spacers are stacked such that skirt portions located at both end portions in the transverse direction of the bottom surface portion of a spacer at an upper side for positioning will cover the upper surface portion of a spacer at a lower side for positioning and at least a part of a side surface portion of the spacer at the lower side for positioning.
3. The spacer for positioning a rehabilitating pipe as recited in claim 1, wherein a direction in which one end portion of the both end portions in the longitudinal direction is cut off at an angle is parallel to a direction in which the other end portion of the both end portions is cut off at an angle.
4. The spacer for positioning a rehabilitating pipe as recited in claim 3, wherein: a boss portion is formed on a cut surface of the one end portion; and a recessed portion is formed at a cut surface of the other end portion to be fitted with the boss portion.
5. The spacer for positioning a rehabilitating pipe as recited in claim 1, wherein the oblique angles at both end portions are equal to one another.
6. The spacer for positioning a rehabilitating pipe as recited in claim 1, further comprising a reinforcement rib provided in the space and extending from the bottom surface portion.
7. The spacer for positioning a rehabilitating pipe as recited in claim 6, wherein the reinforcement rib comprises a longitudinal rib extending from the both end portions and along a central axis with respect to a transverse direction of the spacer.
8. The spacer for positioning a rehabilitating pipe as recited in claim 7, further comprising a plurality of transverse ribs provided in the space in a direction orthogonal to the longitudinal rib.
9. The spacer for positioning a rehabilitating pipe as recited in claim 1, wherein the upper surface portion is formed with a plurality of holes passing through the bottom surface portion so as to communicate the upper surface portion with the bottom surface portion.
10. The spacer for positioning a rehabilitating pipe as recited in claim 1, further comprising two skirt members extending downward from the upper surface portion such that the space is surrounded by the upper surface portion and the skirt members, the skirt members extending from the upper surface portion in a direction in which the skirt members are slanted at the corresponding oblique angle.
11. The spacer for positioning a rehabilitating pipe as recited in claim 10, wherein the oblique angles of the skirt members are equal to one another.
12. The spacer for positioning a rehabilitating pipe as recited in claim 10, further comprising a boss portion extending from one of the skirt members and a recessed portion formed in the other of the skirt members.
13. A spacer for positioning a rehabilitating pipe in an existing pipe, the spacer comprising: a body having opposite ends, an upper surface portion in the form of a flat-plate shape with a flat rectangular surface region, a lower surface portion, two skirt members disposed at the respective opposite ends and extending from the upper surface portion at respective oblique angles to provide a space surrounded by the lower surface portion and the two skirt members, at least one reinforcement rib provided in the space and extending from the lower surface portion, a boss portion extending from one of the two skirt members, and a recessed portion formed in the other of the two skirt members.
14. The spacer according to claim 13, wherein the body comprises an elongated body having a transverse width increasing gradually from the upper surface portion to the lower surface portion.
15. The spacer according to claim 13, wherein the space has a shape such that a trapezoidal column inside the spacer is removed from a side of the lower surface portion.
16. The spacer according to claim 13, wherein the at least one reinforcement rib comprises a longitudinal rib extending from one of the opposite ends to the other of the opposite ends and plurality of transverse ribs orthogonal to the longitudinal rib.
17. A plurality of spacers for positioning a rehabilitating pipe in an existing pipe, the plurality of spacers being inserted in stacked relationship into a space between the existing pipe and the rehabilitating pipe to adjust a position of the rehabilitating pipe with respect to the existing pipe, each of the spacers comprising: a body having opposite ends, an upper surface portion in the form of a flat-plate shape with a flat rectangular surface region, a lower surface portion, two skirt members disposed at the respective opposite ends and extending from the upper surface portion at respective oblique angles, and a longitudinal rib extending from the lower surface portion, the lower surface portion being provided with a space having a shape corresponding to the upper surface portion so that when two of the plurality of spacers are stacked on one another between the existing pipe and the rehabilitating pipe, the upper surface portion of one of the two spacers is fitted in the space of the other of the two spacers, the upper surface portion and skirt members of the other of the two spacers cover the upper surface portion of the one spacer, inner surfaces of the skirt portions of the other spacer contact outer surfaces of the skirt portions of the one spacer, and the upper surface portion of the one spacer is in contact with the reinforcement rib of the other spacer.
18. The plurality of spacers according to claim 17, wherein each of the spacers has a boss portion extending from one of the two skirt members and a recessed portion formed in the other of the two skirt members; and wherein when the two spacers are stacked on one another, the boss portion of the other spacer is fitted in the recessed portion of the one spacer.
19. The spacer according to claim 17, wherein each of the plurality of spacers has a plurality of transverse ribs orthogonal to the longitudinal rib.
20. The spacer according to claim 17, wherein the body of each of the plurality of spacers comprises an elongated body having a transverse width increasing gradually from the upper surface portion to the lower surface portion.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(11) Hereinafter, the present invention will be described with reference to a working example shown in the appended drawings. The present invention is suitable for renovating or repairing large diameter existing pipes, such as sewage pipes, clean water pipes, tunnels, and agricultural pipelines. In the present working example, the rehabilitating pipe is described as having a circular cross-sectional shape orthogonal to the pipe length direction, but it will be understood that the present invention can also be applied to renovation pipes having other cross-sectional shapes than the circular shape, such as a rectangular shape. The present invention can be applied not only to pipes having a closed cross-sectional shape but also to those having a half opened cross-sectional shape, such as a horseshoe shape, semicircular shape, and recessed shape, because they can also be considered as pipes.
(12) The terms “pipe length direction,” “radial direction,” and “circumferential direction” as used herein refer respectively to a direction, shown as arrow X in
(13) [Working Example]
(14)
(15) In the present working example, the segment 1 may have a curved shape of a circular arc with a predetermined angle that divides the circumference into equal parts, e.g. an angle of 60 degrees which divides the circumference into six equal parts. The shape of the segment is not limited to a circular arc shape or sector shape, and any suitable shape may be employed, such as shapes of a rectangular cuboid or rounded and folded shapes in accordance with the cross-sectional shape or size of the existing pipe or the location to be repaired of the existing pipe.
(16) To enhance the mechanical strength of the segment 1, the upper surface of the inner surface plate 101 may be formed with a plurality of interior plates 106 and 107, in the present working example four interior plates 106 and 107, which have similar shapes to those of the side plates 102 and 103 and are provided inside the side plates 102 and 103 at regular intervals to stand parallel to the side plates 102 and 103. If the strength of the segment 1 is sufficient, either or both of the interior plates 106 and 107 can be omitted.
(17) The side plates 102 and 103 may be formed with pluralities of circular insertion holes 102a and 103a through which connecting members 11 and nuts 12 (shown in
(18) End portions of the side plates 102 and 103 along the circumferential direction may be formed with opening portions 102b and 103b for being utilized for work of connecting the segments 1 along the circumferential direction. When connecting the segments 1 with one another along the circumferential direction, the worker or operator can set and/or tighten up the connecting members such as bolts/nuts via the opening portions 102b and 103b.
(19) The end plates 104 and 105, which are members disposed between the side plates 102 and 103, may be formed with pluralities of circular insertion holes 104a and 105a through which connecting members such as bolts for connecting the segments 1 along the circumferential direction are to pass.
(20) The interior plates 106 may be thin plate members of which the external shapes are substantially the same as those of the side plates 102 and 103, and the lower portion of each interior plate 106 may be formed with a plurality of circular insertion holes 106a through which the connecting members 11 (shown in
(21) The interior plates 107 may be thin plate members of which the external shapes are substantially the same as those of the side plates 102 and 103, and each interior plate 107 may be formed with a plurality of notches. Lower areas of the notches may function as semicircular-shaped insertion holes 107a in which the connecting members can be inserted, and the positions thereof along the circumferential direction may coincide with those of the insertion holes 102a, 103a and 106a of the side plates 102 and 103 and interior plates 106.
(22) All of the inner surface plate 101, side plates 102 and 103, and interior plates 106 and 107 may be made of the same transparent, semitransparent or opaque plastic, and can be integrally molded using a known molding technique.
(23)
(24) Such bolt tightening may be performed at each of two locations, i.e. between the side plate 102 and the adjacent interior plate 106 and between the side plate 103 and the adjacent interior plate 106. If the connections at these two locations cannot provide sufficient connection strength, connections at three or more locations may be performed to enhance the connection along the circumferential direction.
(25) After the segments 1 are connected in turn with one another to go round, a short pipe body (referred to as a “pipe unit,” hereinafter) 10 can be assembled which has a short length and is in a ring-like closed form as shown in
(26)
(27) The pipe unit 10 having such a structure maybe extended in the pipe length direction such that, as shown in
(28) When the segments are connected with one another in the pipe length direction, a plurality of metallic nuts 12 may be fixed to the side plate at one side of each segment. As shown in
(29) Each connecting member 11 may be constituted as a metallic bolt of which one end is formed with a screw portion 11a to be screwed into each nut 12 and the other end is fixed with a head portion 14 having a flange 14a.
(30)
(31) Subsequently, the connecting members 11 maybe caused to pass through the insertion holes 102a of the segment la, the insertion holes 106a of the interior plates 106, and the notches 107a of the interior plates 107 to screw the screw portions 11a into the nuts 12 fixed to the segment 1b. This allows the connecting members 11 to be connected with the nuts 12. Thereafter, the connecting members 11 may be further screwed into the nuts 12 until the flanges 14a of the head portions 14 are pressed against the leftmost interior plate 106, so that both the segments 1a and 1b are fixed to each other by bolt tightening.
(32) A plurality of the nuts 12 may be fixed to one segment along the circumferential direction, e.g. for every two or every three or more holes 102a provided in the side plate 102, in accordance with the required strength.
(33) In this manner, by connecting the segments of each pipe unit with the segments of another pipe unit in the pipe length direction, the pipe units can be connected with one another to have an arbitrary length to build up a rehabilitating pipe comprising the pipe units or segments.
(34) Descriptions will now be directed to a method of renovating an existing pipe using the segments 1 having the above structure.
(35) First, as shown in
(36) Subsequently, the pipe units 10 may be connected in turn with one another in the pipe length direction using the connecting members 11 and nuts 12 in the method as described with reference to
(37) As previously described, the laid rehabilitating pipe 40 may float on a filling agent because the rehabilitating pipe 40 is made of a plastic material of which the specific gravity is smaller than that of the filling agent. Therefore, positioning of the rehabilitating pipe 40 may have to be performed such that the rehabilitating pipe 40 is pushed down to a position at which the rehabilitating pipe 40 is shifted somewhat downward from the concentric position with the existing pipe 21 and the lower end of the outer circumference of the rehabilitating pipe 40 is in contact with the pipe bottom of the existing pipe 21. For this reason, in the present working example, when a plurality of the pipe units 10 are connected with one another to assemble the rehabilitating pipe 40, spacers 50 having an elongated shape as shown in
(38) As shown in
(39) As shown in
(40) The direction in which one end portion 53 of both end portions in the longitudinal direction of the spacer 50 is cut off at an angle may be parallel to the direction in which the other end portion 54 is cut off at an angle. Specifically, as shown in
(41) As shown in
(42) As shown in
(43) The spacer 50 of the present working example may be configured as described above such that the transverse width increases gradually from the upper surface portion 51 to the bottom surface portion 52 and the bottom surface portion 52 is formed with the space 55 having a shape corresponding to the upper surface portion 51, thereby to allow a plurality of the spacers 50 to be used in a stack. For example, when two spacers 50 are stacked in the thickness direction as shown in
(44) As described above, the spacer 50 of the present working example may have features that the both end portions 53 and 54 in the longitudinal direction are cut off at an angle and that the direction in which one end portion 53 is cut off at an angle is parallel to the direction in which the other end portion 54 is cut off at an angle. According to the features, a plurality of the spacers 50 can be connected with one another for use. For example, as shown in
(45) When the positioning of the rehabilitating pipe 40 is performed using the above spacers 50, one spacer 50 may be inserted into the space between the inner wall surface of the existing pipe 21 and the outer circumference of the rehabilitating pipe 40, or a plurality of the spacers 50 may be stacked and inserted into the space, in accordance with the size of the space. In such a manner, by adjusting the number of spacers to be stacked in accordance with the size of the space between the outer circumference of the rehabilitating pipe 40 and the inner wall surface of the existing pipe 21, the positioning of the rehabilitating pipe 40 in the existing pipe 21 can be easily and appropriately performed in a short time during the existing pipe regeneration work. The spacer or spacers 50 may be inserted such that the upper surface portion 51 is located at the side of the outer circumference of the rehabilitating pipe 40 while the bottom surface portion 52 is located at the side of the inner wall surface of the existing pipe 21.
(46) When a plurality of the spacers 50, e.g. two spacers 50, are stacked and inserted, the two stacked spacers 50 may be inserted into the space between the inner wall surface of the existing pipe 21 and the outer circumference of the rehabilitating pipe 40, as shown in
(47) As shown in
(48) On the other hand, when the spacer 50 is inserted with the end portion 54 leading as shown in
(49) While the rehabilitating pipe 40 is being laid down, the positioning using the spacer or spacers as the above may be performed with every length of about 1 m for a plurality of the pipe units 10. After the laying down and positioning of the rehabilitating pipe 40 are completed over the entire length, pillars not shown may be placed in the rehabilitating pipe 40 to prevent deformation of the rehabilitating pipe 40 when the filling material below fills the spaces. The pillars may be placed both in the vertical and horizontal directions at an interval of about several meters. Thereafter, as shown in
(50) The filling material 30 may also flow into the inside of the spaces 55 of the spacers 50 used for positioning the rehabilitating pipe 40 because the upper surface portions 51 of the spacers 50 are provided with the circular holes 511, and voids will not be formed in the spacers 50.
(51) After the filling by the filling material 30 is accomplished and the filling material 30 is solidified to cure, the holes 1a may be closed using a sealing material, and the existing pipe renovation work is completed such as by removing the pillars not shown.
(52) According to the working example as described above, by adjusting the number of spacers to be stacked in accordance with the size of the space between the outer circumference of the rehabilitating pipe 40 and the inner wall surface of the existing pipe 21, the positioning of the rehabilitating pipe 40 in the existing pipe 21 can be easily and appropriately performed in a short time during the existing pipe regeneration work. Moreover, during the operation of assembling the rehabilitating pipe 40 in the existing pipe 21, when the newly prepared pipe unit 10 is pushed into the existing pipe 21, the pipe unit 10 may not get stuck with the spacer 50 because the both end portions 53 and 54 in the longitudinal direction are cut off at an angle. Furthermore, the elongated shape of the spacer 50 itself can guide the motion of the pipe unit 10 being pushed into the existing pipe 21, and the rehabilitating pipe 40 can be smoothly assembled in the existing pipe 21.
(53) In the structure of the spacer of the above-described working example, the shape of the space 55 provided in the bottom surface portion 52 may be a shape defined such that, when two or more spacers 50 are stacked on one another, the upper surface portion 51 of a spacer 50 located at the lower side can be fitted in the bottom surface portion 52 of another spacer 50 located at the upper side.
(54) Alternatively or in addition, the end portion 54 may be provided with a connection boss 531, while the end portion 53 may be provided with a connection recess 541 having a shape in which the connection boss 531 can fit.
(55) As will be understood, the spacer for positioning and the method of positioning using the spacer according to the present invention can be not only used for positioning of a rehabilitating pipe in an existing pipe renovation work but also widely used for positioning when the spacer is inserted into a space between a fixed object and another object which is to be subjected to the positioning.
DESCRIPTION OF REFERENCE NUMERALS
(56) 21 . . . Existing pipe 40 . . . Rehabilitating pipe 50 . . . Spacer 51 . . . Upper surface portion
(57) 511 . . . Circular hole 52 . . . Bottom surface portion
(58) 521 . . . Skirt member 53, 54 . . . End portion
(59) 531 . . . Connection boss
(60) 541 . . . Connection recess 55 . . . Space 551 . . . Reinforcement ribs