Recoil simulator and method for an imitation machine gun
09746273 ยท 2017-08-29
Assignee
Inventors
- Kyle Lowrance (Westminster, CO, US)
- C. Ross Cohlmia (Arvada, CO, US)
- Jeffrey Scott Kline (Erie, CO, US)
- Garrett Fritz (Las Vegas, NV, US)
- Bryan Harter (Lafayette, CO, US)
Cpc classification
International classification
Abstract
The recoil of an actual machine gun is simulated in an imitation machine gun by converting linearly reciprocating movement of an output shaft of a linear actuator into reciprocating movement of all or part of the imitation machine gun.
Claims
1. A recoil simulator for use in an imitation machine gun to simulate recoil of an actual machine gun, the imitation machine gun having a barrel, the recoil simulator comprising: a split cradle assembly comprising a relatively movable cradle piece and a relatively stationary cradle piece, the stationary cradle piece adapted to be connected to a stationary support, the movable cradle piece adapted to be connected to at least a portion of the imitation machine gun, the movable cradle piece operatively connected to the stationary cradle piece to move with relative longitudinal reciprocating movement parallel to the barrel of the imitation machine gun; and a linear actuator comprising an output shaft which extends and retracts with linear motion, the linear actuator connected to the stationary cradle piece in an orientation which positions the output shaft transversely relative to the barrel of the imitation machine gun, the output shaft connected to the movable cradle piece to transfer the linear extension and retraction motion of the output shaft into the longitudinal reciprocating movement of the movable cradle piece and the portion of the imitation machine gun connected to the movable cradle piece; and a drive angle change mechanism connected to the stationary cradle piece, the drive angle change mechanism including a drive shaft which extends and retracts with linear motion parallel to the barrel of the imitation machine gun, the drive shaft connecting to the movable cradle piece, the drive angle change mechanism including a movable component which connects to the output shaft of the linear actuator and to the drive shaft, the movable component converting the transverse extension and retraction of the output shaft into the longitudinal extension and retraction of the drive shaft; and wherein: the drive angle change mechanism converts the transverse linear movement of the output shaft into longitudinal linear movement of the drive shaft and the connected movable cradle piece to simulate the recoil of firing an actual machine gun.
2. A recoil simulator as defined in claim 1, wherein: the movable component of the drive angle change mechanism comprises a bell crank.
3. A recoil simulator as defined in claim 2, wherein: the bell crank includes opposite ends; one end of the bell crank is connected to the drive shaft with a pivot fork, the pivot fork having a pivot post which is pivotally connected to one end of the bell crank, and the pivot fork includes a bifurcated end which is rigidly connected to the output shaft.
4. A recoil simulator as defined in claim 3, wherein: the other end of the bell crank is connected to the drive shaft.
5. A recoil simulator as defined in claim 1, wherein the imitation machine gun includes an ammunition box support tray which extends transversely relative to the barrel of the imitation machine gun, and wherein: the linear actuator is connected below the ammunition box support tray.
6. A recoil simulator as defined in claim 5, wherein: the drive angle change mechanism is connected below the stationary cradle piece.
7. A recoil simulator as defined in claim 1, wherein: the portion of the entire imitation machine gun which is connected to the movable cradle piece is the entire imitation machine gun.
8. A recoil simulator as defined in claim 1, wherein: the portion of the entire imitation machine gun which is connected to the movable cradle piece is a handle and trigger assembly.
9. A recoil simulator as defined in claim 8, wherein: the linear actuator is connected to the stationary cradle piece in an orientation which positions the output shaft to extend and retract longitudinally parallel to the barrel of the imitation machine gun; and the output shaft is connected to the movable cradle piece to reciprocate the handle and trigger assembly connected to the movable cradle piece longitudinally with extension and retraction of the output shaft.
10. A recoil simulator as defined in claim 9, wherein: the longitudinal reciprocating motion of the handle and trigger assembly occurs with respect to the remaining portion of the imitation machine gun.
11. A recoil simulator as defined in claim 1, wherein: the linear actuator includes an electric motor which extends and retracts the output shaft.
12. A recoil simulator as defined in claim 11, wherein: the electric motor extends and retracts the output shaft in relation to characteristics of an electric current waveform applied to the motor; and the characteristics of the electrical current waveform control the direction, rate and force applied from the output shaft.
13. A recoil simulator as defined in claim 11, wherein the electric motor comprises: an annular shaped winding which generates a rotating magnetic field in response to and having characteristics which relate to the characteristics of the electrical current waveform applied to the winding; a rotationally supported cylinder extending through the annular winding, the cylinder including a center opening through which the output shaft extends, the cylinder including magnets which magnetically interact with the rotating magnetic field of the winding to rotate the cylinder by the magnetic interaction, the center opening having internal threads along the cylinder; at least one elongated roller connected to the output shaft and which rotates about an axis which is parallel to the output shaft, each roller having exterior threads which mesh with the internal threads of the cylinder; and wherein: rotation of the cylinder moves the internal threads of the cylinder and the exterior threads of the rotor to extend and retract the output shaft linearly.
14. A recoil simulator as defined in claim 1, wherein the connection of the movable cradle piece to the stationary cradle piece includes, a bearing block including grooves connected to one of the cradle pieces; and a rail structure including rails connected to the other one of the cradle pieces; and wherein: the rails of the rail structure extend within the grooves of the bearing block.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(14) One type of an exemplary imitation machine gun 20 which is used in simulated weapons training activities, and which incorporates the present invention, is shown in
(15) The recoil simulator 22 has the effect of shaking or reciprocating the machine gun 20 in a forward and backward motion to simulate the recoil. The operator of the machine gun 20 senses the recoil in a handle 23 which includes a trigger 25. Depressing the trigger 25 causes the recoil simulator 22 to operate, thereby simulating the recoil impacts created when depressing the trigger of an actual machine gun and firing actual rounds. The forward and backward reciprocating motion occurs longitudinally parallel to the direction of extension of a barrel 24 of the gun 20. The recoil simulator 22 is concealed below a conventional ammunition box support tray 26, which extends transversely from the side of the gun 20, and below a split cradle assembly 28 which mounts the gun 20 to a support pedestal 30. The support pedestal 30 is attached to a floor or other support structure which emulates the actual environment in which the actual machine gun will be used, for example an opening in the side of a helicopter fuselage.
(16) The split cradle assembly 28 is formed by an upper movable cradle piece 32 and a separate lower stationary cradle piece 34, as shown in
(17) The position of the gun 20 and the movable cradle piece 32 relative to the stationary cradle piece 34 at a point of maximum forward movement during a simulated recoil, as shown in
(18) The movable and stationary cradle pieces 32 and 34 of the split cradle assembly 28 are shown in greater detail in
(19) The source of motive force for the recoil simulator 22 is a linear actuator 48. The linear actuator 48 creates linear reciprocating motion of an output shaft 50 (
(20) The transversely extending linear actuator 48 is concealed substantially behind a wall plate 62 of the ammunition box support tray 26 (
(21) More details of the linear actuator 48 of the recoil simulator 22 are shown in
(22) The electric motor 64 includes annularly shaped field winding 66 which is rigidly attached within the housing 58. The field winding 66 conducts electric current waveforms or signals supplied by conductors extending through the housing 58 and produces a rotating magnetic field around a center opening 68 of the field winding 66. A hollow cylinder 70 is positioned for rotational movement within the center opening 68 of the field winding 66. A plurality of permanent magnets 72 are rigidly attached around the periphery of the cylinder 70 closely adjacent to the center opening 68 in the field winding 66. The permanent magnets 72 interact with the rotating magnetic field produced by the field winding 66, and cause the cylinder 70 to rotate within the center opening 68. Bearings and bushings 74 support the cylinder 70 for rotation within the housing 58.
(23) A plurality of axially-oriented rollers 76 are connected around the exterior circumference of the shaft 50. The rollers 76 rotate around axes which are parallel to the axis of the shaft 50. The rollers 76 are restrained to prevent axial movement of the rollers relative to the shaft 50. The outside surfaces of the rollers 76 are threaded, and threads 78 of the rollers 76 mesh with threads 80 formed on the inside cylindrical surface of the hollow cylinder 70. As a result of this arrangement, the rotation of the cylinder 70 rotates the rollers 76 which has the effect of advancing the rollers 76 axially with respect to the axially stationary cylinder 70, thereby causing the rollers 76 and the attached shaft 50 to move linearly with respect to the housing 58 due to the meshed relationship of the threads 78 on the rollers 76 with the threads 80 on the inside surface of the hollow cylinder 70. Rotation of the cylinder 70 in one direction causes the output shaft 50 to extend, while rotation of the cylinder in the opposite direction causes the output shaft 50 to retract. The rate of rotation of the cylinder, in both directions, is directly correlated to the rate of extension and retraction of the output shaft 50.
(24) The characteristics of the electrical current waveform conducted by the winding 66 establishes the rate at which the magnetic field rotates, and the rate of rotation of the magnetic field establishes the rate of rotation of the cylinder 70, which in turn determines the rate of linear movement of the output shaft 50. The characteristics of the electrical current waveform conducted by the winding 66 also control the direction that the cylinder 70 rotates, thereby establishing the direction of linear extension and retraction of the output shaft 50. Changing the electrical current characteristics of the waveform applied to the winding 66 changes the direction of rotation of the cylinder 70 and achieves reciprocating movement of the output shaft 50. The amount of the electrical current conducted by the winding 66 establishes the strength or magnitude of the magnetic field, and the strength of the magnetic field establishes the amount of amount of linear force applied by the output shaft 50. Changes in the amount of electrical current conducted during the course of a single longitudinal stroke of the output shaft 50 allows the profile of force applied over the course of that stroke to be varied.
(25) Thus, in the manner described, the rate and direction of linear advancement of the output shaft 50, and the amount of force applied from the output shaft 50 over the course of each extension and retraction stroke, are directly and readily controlled by characteristics of the waveform of electrical current conducted by the winding 66. Controlling the characteristics of the electrical current conducted by the winding 66 is straightforwardly accomplished, allowing the physical effects of an recoil of an actual machine gun to be simulated by the characteristics of the electrical current waveform applied to the linear actuator 48. The amount of force of the recoil, the frequency of the impacts of each recoil, and other effects are realistically simulated in this same manner. A servo drive supplies the electrical current waveform to the linear actuator 52 through electrical conductors which are concealed within the housing of the imitation machine gun 20. The servo drive is controlled by the computer systems which are used in the simulated weapons training program. No external components are added, and the external configuration of the imitation machine gun is not changed from the external configuration of the actual machine gun. Consequently, the person undergoing training does not become accustomed to or rely on characteristics which are not present on the actual machine gun.
(26) Using the linear actuator 48 in the recoil simulator 22 offers benefits over hydraulic and pneumatic devices which create linear movement. The electrically actuated linear actuator 48 offers lower operational costs, compared to the operating costs of pumps and other auxiliary equipment which are necessary to operate hydraulic and pneumatic devices sometimes used in previous recoil simulators. The linear actuator 48 has a smaller size and is more easily integrated into the imitation machine gun 20 than the cylinders and fluid conductors required for hydraulic and pneumatic devices. The output force available from the linear actuator 48 equals or exceeds that from hydraulic and pneumatic devices. The speed at which the output shaft 50 is capable of moving is greater than typical hydraulic and pneumatic devices. The speed and force from the output shaft may be varied during the course of a single stroke of motion to enhance the simulated effects, and such a variability is difficult or impossible to achieve using hydraulic and pneumatic devices. Furthermore, many control characteristics are attainable by straightforward programming and circuit design in simulated weapon training systems. An example of a satisfactory linear actuator for use in the recoil simulators described herein is a model GSX linear actuator manufactured by Exlar of Chanhassen, Minn. 55317 USA. An example of a satisfactory servo drive for the linear actuator is a model Cornet servo drive manufactured by Elmo Motion Control of Nashua, N.H. 03060 USA.
(27) More details of the drive angle change mechanism 52 are shown in
(28) A clevis 88 is connected to the end of the output shaft 50 from the linear actuator. A pin 90 pivotally connects the clevis to one arm 92 of the bell crank 82. The pin 90 extends through an elongated opening 94 in the arm 92 of the bell crank, and a bushing 96 surrounds the pin 90 where it extends through the opening 94. The opening 94 is elongated to accommodate linear movement of the output shaft 50 relative to the arcuate pivoting or rotational movement of the arm 92 of the bell crank 82 at the opening 94, when the bell crank pivots.
(29) The drive shaft 54 is supported from the baseplate 86 by two bearing blocks 98. Bushings 100 are positioned in openings 102 in the bearing blocks 98, and the drive shaft 54 extends through the bushings 100. In this manner, the drive shaft 54 is supported for longitudinal movement by the base plate 86.
(30) Another arm 104 of the bell crank 82 is pivotally connected to the drive shaft 54 by a pivot fork 106. A bifurcated end 108 of the pivot fork 106 connects to flat surfaces 110 formed on opposite sides of the drive shaft 54. The distance between the flat surfaces 110 on the drive shaft 54 and the distance between the mating portions of the bifurcated end 108 of the pivot fork 106 are approximately equal, to allow the bifurcated end 108 to fit closely adjacent to the flat surfaces 110. Set screws (not shown) rigidly hold the bifurcated end 108 to the flat surfaces 110 of the drive shaft 54, thereby rigidly connecting the pivot fork 106 to the drive shaft. As a result of this connection, the pivot fork 106 is rigidly connected to move linearly with the linear movement of the drive shaft 54.
(31) A pivot post 112 extends from the pivot fork 106 through an elongated opening 114 in the arm 104 of the bell crank, and a bushing 116 surrounds the pivot post 108 where it extends through the opening 114. The opening 114 is elongated to accommodate linear movement of the pivot fork 106 relative to the arcuate pivoting or rotational movement of the arm 104 of the bell crank 82, when the bell crank pivots.
(32) When the output shaft 50 of the linear actuator 48 is extended as shown in
(33) When the output shaft 50 of the linear actuator 48 is retracted as shown in
(34) The present invention is also embodied in another type of an exemplary imitation machine gun 120, shown in
(35) The recoil simulator 122 moves only the trigger and handle assembly 124 of the imitation machine gun 20 in the forward and backward motion to simulate the recoil. The remaining parts of the gun 120, including the barrel 126 and the housing 128, remain stationary during recoil simulation. A trigger 132 is pivotally connected to the assembly 124 in front of the handles 130. The trigger 132 is depressed by the operator to initiate the operation of the recoil simulator 22 to simulate firing an actual machine gun.
(36) An arming lever 133 with a handle 134 is pivotally connected below the handle and trigger assembly 124. The operator grasps the handle 134 and pulls the arming lever 133 rearwardly relative to the handle and trigger assembly 124 to simulate the action of charging the bolt in an actual machine gun. Charging the bolt readies an actual machine gun to fire ammunition rounds. Similarly, pulling the arming lever 133 readies the imitation machine gun to fire simulated rounds, once the operator depresses the trigger 132. The arming lever 133 and its handle 134 are attached to the handle and trigger assembly 124 in the same position as on an actual machine gun. The recoil simulator 122 is located below the housing 128 at the rear the gun 120. Located in this manner, the recoil simulator 122 is substantially concealed from view of the user. Positioning the recoil simulator 122 in this manner does not substantially change the feel of the gun 120 relative to the way that an actual machine gun feels when operated.
(37) A support pedestal 136 is attached to a floor or other support structure which emulates the actual environment in which the actual machine gun will be used, for example an opening in the side of a helicopter fuselage. The upper end of the support pedestal 136 is formed as a fork-shaped support structure 138. The housing 128 of the machine gun 120 is connected to the support structure 138 by two connection pins, one of which is shown at 140 (
(38) A split cradle assembly 142 connects the handle and trigger assembly 124 to the housing 128 to accommodate the reciprocating movement which simulates the recoil, as shown in
(39) The separate relatively movable upper cradle piece comprises bearing blocks 152 and 154 which are connected to the handle and trigger assembly 124, as understood from
(40) The reciprocating movement of the handle and trigger assembly 124 occurs with the bearing blocks 150 and 152 contacting the rail structures 146 and 148 and with the rails 156 meshing with the grooves 154. The inter-fitting or meshed relationship of the grooves 156 and the rails 150 confines the reciprocating movement of the handle and trigger assembly 124 to a direction parallel to the extension of the barrel 126 and the longitudinal axis of the gun 120, and prevents the handle and trigger assembly 124 from moving vertically relative to the lower stationary cradle piece 144 and the housing 128 of the gun 120.
(41) The recoil simulator 122 operatively connects the movable and stationary cradle pieces to reciprocate the handle and trigger assembly 124 relative to the gun 120. With each round of simulated ammunition stimulatively fired by the gun 120, the recoil simulator 122 rapidly moves the handle and trigger assembly 124 rearward, followed immediately by retracting the handle and trigger assembly 124 forward to the original position. This backward and forward movement of the handle and trigger assembly 124 relative to the housing 128 is understood from
(42) The source of motive force for the recoil simulator 122 is a linear actuator 160. The linear actuator 160 has substantially the same characteristics as the linear actuator 48 (
(43) A connection bracket 166 is rigidly connected to and extends downward from the handle and trigger assembly 124. The connection bracket 166 is attached to a transverse plate 168 which extends across the front bottom of the handle and trigger assembly 124. Bolts 170 (
(44) A clevis 174 is attached to the distal end of the output shaft 162. The clevis 174 is connected by a pin 176 to the connection bracket 166. When the output shaft 166 of the linear actuator 160 is extended, the accompanying rearward movement of the connection bracket 166 moves the handle and trigger assembly 124 rearwardly. Similarly, when the output shaft 166 is retracted, the handle and trigger assembly 124 is moved forwardly.
(45) The longitudinally extending linear actuator 160 is substantially concealed beneath the lower stationary cradle piece 144 and the housing 128 in a location which does not interfere with manipulating the trigger 132 or manipulating the arming lever 133 and handle 134, or performing any other action necessary to operate the gun 120. Mounting the linear actuator 160 below the stationary cradle piece does not change the shape or configuration of the imitation machine gun 120. The electrical conductors (not shown) which conduct the electrical current waveform to the linear actuator 160 are concealed within the support pedestal 136 and the fork support structure 138. A cover (
(46) The effects from the recoil simulators 22 and 122 produce effective training with the imitation machine guns 20 and 120, thereby avoiding the expense and difficulties associated with training by use of an actual machine gun. The split cradle assemblies 28 and 142 allow shaking part or all of the imitation machine gun in a manner similar to the recoil of an actual machine gun. Use of the linear actuators 48 and 160 permits direct control over the force, frequency, force-position characteristics of the reciprocating movement. The computer systems of the simulated weapons training program control this reciprocating movement by controlling the characteristics of the electrical current waveform supplied to the linear actuators 48 and 160. The recoil simulators 22 and 122 are effectively concealed within the imitation machine guns 20 and 120 in a way which does not compromise faithful replication during training. The need for extra equipment, such as hydraulic and pneumatic hoses and cylinders that might adversely influence the training, and the ability to effectively use an actual machine gun, is avoided. The imitation machine gun achieves and maintains substantially the same functionality, performance and physical look and feel of the actual machine gun. The split cradle assemblies 28 and 142, the drive angle change mechanism 52, and the linear actuators 48 and 160, are reliably capable of repeated and heavy use without premature or unexpected failure. Other advantages and improvements will become apparent upon gaining a full appreciation of the present invention.
(47) The detail of the above description constitutes a description of preferred examples of implementing the invention, and the detail of this description is not intended to limit the scope of the invention defined by the following claims, except to the extent explicitly incorporated in the claims.