Sub frame structure of vehicle
09744995 · 2017-08-29
Assignee
Inventors
Cpc classification
B60G2200/18
PERFORMING OPERATIONS; TRANSPORTING
B62D21/11
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D21/11
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A sub frame structure of a vehicle comprises a pair of right-and-left side members, to which a pair of right-and-left uppers-side lower arms are connected, a rear cross member holding rear ends of the side members, and a front cross member interconnecting the side members and being positioned in front of the rear cross member, being spaced apart from the rear cross member. A front end of each of the side members is rigidly connected to a floor frame, the front cross member is joined to a front side member of each of the side members, and a rear side member is provided at a portion of each of the side members which is positioned in back of the front cross member. Herein, the rear side member is configured to be weaker than the front side member.
Claims
1. A sub frame structure of a vehicle, comprising: a pair of right-and-left side members extending in a vehicle longitudinal direction, to which a pair of right-and-left arm members supporting right-and-left rear wheels are pivotally connected; a rear cross member having a pair of right-and-left side member holding members extending in a vehicle width direction, each of the pair of right-and-left side member holding members formed in a cylindrical shape, and an inward end of each one of the pair of right-and-left side member holding members contact an upper face, an outward side face, and a lower face of a respective one of the pair of right-and-left side member to hold a vicinity of respective rear ends of the pair of right-and-left side members; and a front cross member interconnecting the pair of right-and-left side members in a vehicle width direction and being positioned in front of the rear cross member, being spaced apart from the rear cross member, wherein a front end of each of said side members is rigidly connected to a vehicle body, said front cross member is joined to each of the side members at a position located in back of the vicinity of the front end of the side members, and a weak portion is provided at a portion of each of the side members which is positioned in back of the front cross member, the weak portion being configured to be weaker than another portion of each of the side members which is positioned in front of the front cross member.
2. The sub frame structure of the vehicle of claim 1, wherein a portion of each of said side members which is positioned between said front cross member and said rear cross member is configured to slant inward, in the vehicle width direction, relative to a vehicle longitudinal direction in a plan view.
3. The sub frame structure of the vehicle of claim 2, wherein said side members are provided to protrude rearward beyond said rear cross member.
4. The sub frame structure of the vehicle of claim 3, wherein each one of the pair of right-and-left side members extends obliquely forward and outward from a respective rear end such that a distance between the rear ends is relatively small and a distance between front ends of the pair of right-and-left side members is relatively large.
5. The sub frame structure of the vehicle of claim 2, wherein each of said side members is formed in a roughly tubular shape having an inside hollow space, and a thickness of said weak portion of the side member is configured to be thinner than that of said portion of the side member positioned in front of the front cross member.
6. The sub frame structure of the vehicle of claim 1, wherein said side members are provided to protrude rearward beyond said rear cross member.
7. The sub frame structure of the vehicle of claim 6, wherein each of said side members is formed in a roughly tubular shape having an inside hollow space, and a thickness of said weak portion of the side member is configured to be thinner than that of said portion of the side member positioned in front of the front cross member.
8. The sub frame structure of the vehicle of claim 1, wherein each of said side members is formed in a roughly tubular shape having an inside hollow space, and a thickness of said weak portion of the side member is configured to be thinner than that of said portion of the side member positioned in front of the front cross member.
9. The sub frame structure of the vehicle of claim 1, wherein each one of the pair of right-and-left side member holding members is welded on the upper face, the outward side face, and the lower face of the respective one of the pair of right-and-left side members.
10. A vehicle, comprising: a vehicle body; a pair of right-and-left side members extending in a vehicle longitudinal direction, to which a pair of right-and-left arm members supporting right-and-left rear wheels are pivotally connected, each one of the pair of right-and-left side members including a first, front end and a second, rear end; a rear cross member holding a vicinity of respective rear ends of the pair of right-and-left side members on a respective outward side of each one of the pair of right-and-left side members at a respective first location inward of an innermost end of each one of the pair of right-and-left arm members; and a front cross member connected to each one of the pair of right-and-left side members at a respective second location outward from the inward first location at which the respective rear ends of the pair of right-and-left side member are held by the rear cross member, interconnecting the pair of right-and-left side members in a vehicle width direction, the front cross member being positioned in front of the rear cross member, and the front cross member being spaced apart from the rear cross member, wherein a front end of each of said side members is rigidly connected to a vehicle body at a respective third location outward from the respective second location, said front cross member is joined to each one of the pair side members at a position located in back of the vicinity of the front end of the side member, and a weak portion is provided at a portion of each of the side members which is positioned in back of the front cross member, the weak portion being configured to be weaker than another portion of each of the side members which is positioned in front of the front cross member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(10) Hereafter, an embodiment of the present invention will be described referring to the drawings.
(11) Further,
(12) Herein, illustrations of an upper-side lower arm 6, a lower-side lower arm 7, and an upper arm 8 are omitted in
(13) In the figures, an arrow Fr shows a vehicle forward direction, an arrow Rr shows a vehicle rearward direction, an arrow Rh shows a vehicle rearward direction, and an arrow Lh shows a vehicle leftward direction. Additionally, an upper side of
(14) First, a lower part of a cabin portion 2 of a vehicle 1 and a lower part of a vehicle rear portion 3 which is positioned in back of the cabin portion 2 will be described. As shown in
(15) Further, at the lower part of the cabin portion 2 is provided a fuel tank 4 in front of the vehicle-body side cross member 23 between the right-and-left floor frames 21. The right-and-left floor frames 21 respectively have a rectangular closed cross section extending rearward, each rear end of which rises obliquely upward and then extends rearward.
(16) Moreover, at the lower part of the floor frame 21 is provided, as shown in
(17) The vehicle-body side cross member 23 has a hat-shaped cross section opening upward which extends in the vehicle width direction. This vehicle-body side cross member 23 is fixedly welded to the floor panel 22 and respective side faces of the right-and-left floor frames 21, thereby serving as a reinforcing member for reinforcing the vehicle body. Herein, the vehicle-body side cross member 23 forms a closed cross section together with the lower face of the floor panel 22.
(18) Meanwhile, as shown in
(19) As shown in
(20) Moreover, at the lower part of the rear side frame 31 is provided, as shown in
(21) As shown in
(22) As shown in
(23) Further, as shown in
(24) As shown in
(25) As shown in
(26) The rear sub frame 10 comprises, as shown in
(27) As shown in
(28) Further, as shown in
(29) More specifically, a portion of the side member 11 which is located in back of the front support bracket 15 bends downward and then bends rearward between the front support bracket 15 and the rear cross member 12.
(30) That is, the rear portion of the side member 11 located in back of the front support bracket 15 includes a bending portion which bends downward and another bending portion which bends rearward, whereby the side member 11 is configured in the step (bending) shape in the side view.
(31) The right-and-left side members 11 are configured to extend obliquely forward and outward from their rear ends such that a distance between their rear ends is relatively small and a distance between their front ends is relatively large.
(32) The front side member 111 and the rear side member 112 are jointly welded together such that the side member 11 is formed integrally.
(33) The front side member 111 is provided to extend from the front end of the side member 11 to the curve portion, and connected to the front cross member 13 at the vicinity of its rear end. That is, the front side member 111 is configured in a long shape such that its front part extends obliquely forward and outward, in the vehicle width direction, from the front cross member 13.
(34) The front side member 111 comprises, as shown in
(35) Further, as shown in
(36) The rear side member 112 is, as shown in
(37) The rear side member 112 has a longitudinal length which is shorter than the front side member 111 and such that it projects rearward beyond a rear face of the rear cross member 12.
(38) The rear side member 112 comprises, as shown in
(39) Herein, a plate thickness T3 of the upper panel 112a is roughly equal to a plate thickness T4 of the lower panel 112b, and the plate thickness of those are set to be thinner than the plate thickness T1, T2. That is, the rear side member 112 is configured to be weaker than the front side member 111 against the collision load caused by the vehicle rear collision, for example.
(40) To an upper face of the side member 11 described above is, as shown in
(41) More specifically, the front support bracket 15 is positioned close to a front side of the front cross member 13, and is fixedly welded to an upper face of the front side member 111 and the front cross member 13.
(42) The front support bracket 15, which is of a boxy shape which opens outward, is configured to provide attachment of the front connection portion 6c of the upper-side lower arm 6 by using a fastening bolt (not illustrated) so that the upper-side lower arm 6 can rotate (swing) obliquely upward and rearward as well as obliquely downward and forward.
(43) The rear cross member 12 serves as a holding member for holding the side member 11 in a state in which the rear ends of the right-and-left side members 11 project rearward, a connecting member for connecting the side member 11 to the rear side frame 31, and a support member for pivotally supporting the upper-side lower arm 6, as shown in
(44) Specifically, the rear cross member 12 comprises, as shown in
(45) As shown in
(46) Further, an outward end, in the vehicle width direction, of the rear member holding member 121 is configured to provide attachment of the rear connection portion 6d of the upper-side lower arm 6 by using a fastening bolt (not illustrated) on the outward side of the side member 11 so that the upper-side lower arm 6 can rotate (swing) obliquely upward and rearward as well as obliquely downward and forward.
(47) That is, the rear member holding member 121 serves as a member for holding the rear side member 112 and also a rear support bracket for pivotally supporting the upper-side lower arm 6.
(48) As shown in
(49) A lower portion of the rear connecting member 122 is configured to contact an upper portion of the rear member holding member 121 and upper and inward side faces of the rear side member 112, and be welded to these portions (faces).
(50) As shown in
(51) The upper connecting member 123 has, as shown in
(52) The front cross member 13 pivotally supports the lower-side lower arm 7 and serves as a member for interconnecting the right-and-left side members 11 as shown in
(53) Specifically, the front cross member 13 comprises a pair of right-and-left front member holding members 131 which hold the vicinity of the respective rear ends of the right-and-left front side members 111, that is—hold the curve portions of the right-and-left side members 11, and a front connecting member 132 which interconnects the front member holding members 131 in the vehicle width direction, which are integrally welded together.
(54) The front member holding member 131 comprises, as shown in
(55) The second holding member 134 comprises a second holding portion 134a which is of a flat-plate shape and has a cutout on its inward side and a second joint portion 134b which is of a flat-plate shape and formed by bending an upper end of the second holding portion 134a toward the vehicle front at a roughly right angle, which are arranged along the outward side face and the lower face of the side member 11 and formed integrally. The first hold portion 133 and the second hold portion 134 form the front member holding member 131 by fixedly welding the second joint portion 134b of the second hold portion 134 to a lower face of the first joint portion 133b of the first hold portion 133.
(56) Herein, the first holding portion 133a of the first hold portion 133 and the second holding portion 134a of the second hold portion 134 of the front member holding member 131 form together a lower-side lower-arm support bracket (not illustrated) which provides attachment of the sub-frame side connection portion 7b of the lower-side lower arm 7 by using a fastening bolt (not illustrated) so that the lower-side lower arm 7 can rotate (swing) vertically. In the above-described front member holding member 131, the first joint portion 133b of the first hold portion 133 is fixedly welded to the upper face of the side member 11, respective inward sides of the first holding portion 133a of the first hold portion 133 and the second holding portion 134a of the second hold portion 134 are fixedly welded to the outward side face and the lower face of the side member 11. That is, the front member holding member 131 serves as a holding member for holding the side member 11 and also a support bracket for pivotally supporting the lower-side lower arm 7.
(57) As shown in
(58) Further, at the vicinity of an outward end, in the vehicle width direction, of the front connecting member 132 is provided an upper-arm attachment portion 135 which provides attachment of the sub-frame side connection portion 8b of the upper arm 8 by using a fastening bolt (not illustrated) so that the upper arm 8 can rotate (swing) vertically.
(59) The right-and-left upper members 14 are, as shown in
(60) The upper member 14 is configured in a gate shape which opens downward in the front view such that it extends in the vehicle longitudinal direction as shown in
(61) The present sub frame structure of the vehicle 1 described above can properly ensure the strength against the longitudinal load transmitted through the upper-side lower arm 6 and also properly absorb the collision load in the vehicle rear collision.
(62) Specifically, when an object collides with the rear ends of the pair of right-and-left side members 11 or the rear cross member 12 in the vehicle rear collision, the present sub frame structure of the vehicle 1 can make the rear side member 112 of the side member 11 deform toward the vehicle forward side between the front cross member 13 and the rear cross member 12.
(63) Thereby, the present sub frame structure of the vehicle 1 can properly absorb the rear-collision load by the deformation of the rear side member 112, and transmit the collision load to the floor frame 21 by way of the front side member 111.
(64) Meanwhile, since the longitudinal load by the road-surface input is smaller than the rear-collision load, even in a case in which the upper-side lower arm 6 is connected to the rear side member 112 of the side member 11, for example, the present sub frame structure of the vehicle 1 can surely transmit the longitudinal load transmitted through the upper-side lower arm 6 to the floor frame 21.
(65) Accordingly, the present sub frame structure of the vehicle 1 can properly ensure the strength against the longitudinal load transmitted through the upper-side lower arm 6 and also properly absorb the collision load in the vehicle rear collision.
(66) Further, since the portion of the side member 11 which is positioned between the front cross member 13 and the rear cross member 12 is configured to slant inward, in the vehicle width direction, relative to the vehicle longitudinal direction in the plan view, the present sub frame structure of the vehicle 1 can easily make the side member 11 between the front cross member 13 and the rear cross member 12 deform by means of the collision load in the vehicle rear collision.
(67) Thereby, the present sub frame structure of the vehicle 1 can promote the deformation of the rear side member 112 by means of the collision load. Accordingly, the present sub frame structure of the vehicle 1 can more surely absorb the collision load in the vehicle rear collision.
(68) Also, since the side member 11 is provided to protrude rearward beyond the rear cross member 12, the present sub frame structure of the vehicle 1 can make the rear end of the side member 11 collide with an obstacle first in the vehicle rear collision.
(69) Thereby, the present sub frame structure of the vehicle 1 can make the collision load be applied (inputted) to the side member 11 directly, so that the rear side member 112 of the side member 11 can be made to deform easily and surely.
(70) Further, since the rear side member 112 can be made to deform easily, the present sub frame structure of the vehicle 1 can prevent the rear side member 112 from being designed to be excessively weak, the strength against the longitudinal load transmitted through the upper-side lower arm 6 can be ensured more stably.
(71) Therefore, even in a case in which the upper-side lower arm 6 is coupled to the rear side member 112 of the side member 11, for example, the present sub frame structure of the vehicle 1 can transmit the longitudinal load transmitted through the upper-side lower arm 6 to the floor frame 21 more surely.
(72) Accordingly, the present sub frame structure of the vehicle 1 can ensure the strength against the longitudinal load transmitted through the upper-side lower arm 6 more stably and also absorb the collision load in the vehicle rear collision more surely.
(73) Moreover, since the thickness T3, T4 of the rear side member 112 is configured to be thinner than the thickness T1, T2 of the front side member 111, the present sub frame structure of the vehicle 1 can ensure the strength against the longitudinal load transmitted through the upper-side lower arm 6 and also form the rear side member 112 which is weaker than the front side member 111 more easily.
(74) While the side member 11 is rigidly connected to the floor frame 21 in the above-described embodiment, the present invention is not limited to this structure, and the side member 11 may be rigidly connected to any frame member forming the vehicle body other than the floor frame 21, or any reinforcing member other than the vehicle-body side cross member 23. Alternatively, the side member 11 may be rigidly connected to a reinforcing member which reinforces a joint position of the frame member and the reinforcing member of the vehicle body.
(75) Also, while the fuel tank 4 is provided in front of the rear sub frame 10 in the above-described embodiment, the present invention is not limited to this, and a fuel tank of gasoline or hydrogen, a rechargeable battery of an electrical automotive vehicle, or the like may be provided instead. Moreover, while the rear cross member 12 comprises the rear member holding member 121, the rear connection member 122, and the upper connecting member 123, it may be formed by an integral member instead.
(76) Further, while the rear-side support bracket to pivotally support the rear connection portion 6d of the upper-side lower arm 6 is integrally formed with the rear member holding member 121, it may be formed separately from the rear member holding member 121, i.e., the rear cross member 12. In this case, it is preferable that the rear support bracket be arranged near the rear cross member 12.
(77) Moreover, while the front connection portion 6c and the rear connection portion 6d of the upper-side lower arm 6 are connected to the side member 11, the present invention may be configured such that three or more connection portions of the upper-side lower arm 6 are connected to the side member 11.
(78) Also, while the rear side member 112 is configured to be weaker than the front side member 111 by setting the thinner plate thickness T3, T4 of the rear side member 112 relative to the plate thickness T1, T2 of the front side member 111, the rear side member 112 may be configured to be weaker by making the rear side member 112 from a weaker material, and the front side member 111 and the rear side member 112 may be joined together to form the side member 11.
(79) Alternatively, the upper panel 111a of the front side member 111 and the upper panel 112a of the rear side member 112 may be formed integrally, and the plate thickness T3 of a portion which corresponds to the rear side member may be configured to be thinner than the plate thickness T1 of another portion which corresponds to the front side member.
(80) Additionally, while the rear side member 112 is set as the weak portion of the side member 11, a portion of the side member 11 which is positioned in back of the front cross member 13 may be configured to have a constriction so that the deformation of the side member 11 caused by the rear collision load can be promoted, for example.
(81) In correspondence between the present invention and the above-described embodiment, the arm member of the present invention corresponds to the upper-side lower arm 6 of the above-described embodiment. Likewise, the sub frame corresponds to the rear sub frame 10, the vehicle body corresponds to the floor frame 21, the portion of the side member which is positioned in back of the front cross member corresponds to the front side member 111, the weak portion corresponds to the rear side member 112, the plate thickness of the weak portion of the side member corresponds to the plate thickness T3, T4, and the plate thickness of the portion of the side member which is positioned in front of the front cross member corresponds to the plate thickness T1, T2. However, the present invention should not be limited to the above-described embodiment, and any other modifications or improvements may be applied within the scope of a spirit of the present invention.