POLYMER CONTAINING SCATTERING TYPE VERTICALLY ALIGNED LIQUID CRYSTAL DEVICE
20170242282 · 2017-08-24
Assignee
Inventors
Cpc classification
G02F1/137
PHYSICS
G02F1/13756
PHYSICS
G02F1/13712
PHYSICS
G02F1/133788
PHYSICS
G02F1/13347
PHYSICS
G02F1/1334
PHYSICS
International classification
G02F1/1334
PHYSICS
G02F1/1337
PHYSICS
G02F1/1335
PHYSICS
Abstract
The present invention relates to a polymer containing scattering type VA liquid crystal device with very low hysteresis characteristics. The reduction of the hysteresis is achieved by providing a pretilt angle.
Claims
1. A method for manufacturing a polymer containing scattering type liquid crystal device, comprising the steps: providing two substrates (101, 108) with electrodes (102, 107) manufacturing a cell by arranging the two substrates with the electrodes on the inner side facing each other with a gap between the substrates filling the cell with a liquid crystal mixture comprising a liquid crystal material (104) having negative dielectric anisotropy and a polymer precursor, applying alignment treatment for the liquid crystal mixture either before or after filling the cell with the liquid crystal mixture, such that the liquid crystal mixture is oriented with a pretilt angle inclined from the normal direction to the substrate, and polymerizing the polymer precursor at a temperature higher than the clearing temperature of the liquid crystal mixture.
2. The method according to claim 1, wherein before the cell is manufactured an alignment layer (103, 106) for vertical alignment is formed at least on one of the substrates (101, 108).
3. The method according to claim 1, wherein before the cell is manufactured a rubbing treatment is applied at least on one of the substrates to generate alignment with a pretilt angle in the alignment layer (103, 106).
4. The method according to claim 1, wherein before the cell is manufactured a photo-alignment layer for vertical alignment is formed at least on one of the substrates (101, 108), and in another step the photo-alignment layer is exposed to aligning light such that alignment with a pretilt angle in the alignment layer is generated.
5. The method according to claim 1, wherein after the liquid crystal mixture is filled in the cell an electric or magnetic field is used to generate inclined alignment of the liquid crystal material (104) with a pretilt angle with regard to the normal to the substrates.
6. The method according to claim 1, wherein the pretilt angle with regard to the normal to the substrates is between 0.2° and 10°.
7. The method according to claim 1, wherein the ratio of polymer precursor in the liquid crystal mixture is less than 10 wt %.
8. A polymer containing scattering type liquid crystal device comprising a composite layer (109) having a liquid crystalline phase confined between two substrates, wherein the composite layer (109) comprises a liquid crystal material (104) having negative dielectric anisotropy and a polymer (105) being dispersed therein, the liquid crystal having a pretilt angle with regard to the vertical direction when no electric field is applied, characterized in that the device has been manufactured using a method according to claim 1.
9. The polymer containing scattering type VA liquid crystal device according to claim 8, wherein the device, measured without any additional layer, such as polarizers, has a transmission for visible light of more than 90% when no voltage is applied and that the device is in a scattering state upon applying a proper voltage.
10. The polymer containing scattering type liquid crystal device according to claim 8, wherein the polymer (105) has been made from a monofunctional, bifunctional or polyfunctional acrylate.
11. The polymer containing scattering type liquid crystal device according to claim 8, wherein the polymer (105) is phase separated from the liquid crystal material (104).
12. The polymer containing scattering type liquid crystal device according to claim 8, which changes to a scattering state for incident light when a proper voltage is applied to the electrodes.
13. The polymer containing scattering type liquid crystal device according to claim 8, wherein a polarizer (113, 114) is attached on each side of the cell, preferably with the polarization directions perpendicular to each other.
14. The polymer containing scattering type liquid crystal device according to claim 8, which further comprises a reflector.
15. The polymer containing scattering type liquid crystal device according to claim 14, characterized by an additional polarizer (113, 114).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The invention is further illustrated by the accompanying drawing figures. It is emphasized that the various features are not necessarily drawn to scale. In particular the size and form of the polymer as depicted in the figures shall in no way limit the molecular weight or the conformation of the polymer.
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
DETAILED DESCRIPTION OF THE INVENTION
[0038] An embodiment of a polymer containing scattering type liquid crystal device according to the present invention is shown in
[0039] The two substrates 101 and 108 have transparent electrodes 102 and 107, respectively, at the inside surfaces, and alignment films 103 and 106 are further formed on the transparent electrodes 102 and 107, respectively. The substrate including the electrodes and the alignment films form the coated substrates 110 and 111, respectively. The liquid crystal material 104 and the polymer 105 are sealed between the coated substrates 110 and 111. The alignment films 103 and 106 have been subjected to orientation treatment in order to cause an alignment in a direction slightly inclined from the vertical direction of substrates 101 and 108.
[0040] If no electric field is applied, as shown in
[0041] Since the device is in a transparent state without applied voltage and is in a scattering state when a proper voltage is applied, it is possible to switch from transparent to opaque or to intermediate transparency, which offers different brightness levels. Accordingly, for the transparent device of
[0042] Preferably, the device further includes one or two polarizers, which has the advantage of higher contrast. For the transmissive device of
[0043] When a proper voltage is applied to the electrodes, as shown in
[0044] In a preferred embodiment of the invention a reflector is arranged on the substrate opposite the observer side, such that the device can be operated in reflective mode. The reflector may be before or behind the substrate as seen from the observer. Preferably, the electrode is formed as a reflector. If the reflector is between the composite layer 109 and one of the substrates, said substrate may be opaque.
[0045] The present invention is explained more specifically by the following examples:
EXAMPLE 1
[0046] On the surfaces of two substrates 101 and 108 transparent conductive films ITO (Indium Tin Oxide) are formed by the sputtering method. On top of the electrodes the material for vertical alignment 4811 (available from Nissan Chemical Industries, Ltd.) is coated using a spin coater. The coated substrates 110 and 111 are prebaked on a hot plate at 80° C. for 60 seconds, and then baked in an oven at 200° C. for 40 minutes. Thus, the alignment films 103 and 106 for vertical alignment each having a thickness of about 100 nm are formed. The surfaces of the alignment films 103 and 106 are subjected to rubbing treatment for 10 times, using a rubbing equipment, in which a polyester nonwoven fabric (fiber length: 2.0 mm) is wound on a roller having a diameter of 30 mm and the pressure is set to about 40 g. Spacers having a diameter of 3 μm are spread on the coated substrate 110, a binary epoxy adhesive is coated onto the outer periphery of the substrate 110, and the coated substrates 110 and 111 are fixed so that the cell thickness is 3 μm.
[0047] As the liquid crystal 104, No. 820050 (available from LCC Corporation), NI point (nematic-isotropic transition temperature) 100.5° C., dielectric anisotropy Δε=−5.69 is used. The UV curable bifunctional monomer
##STR00001##
is added as a polymer precursor in an amount of 0.7 to 2.0 wt % with regard to the mixture comprising the liquid crystal and the polymer precursor. As the polymerization initiator, Irgacure 907 (available from BASF AG) is added in an amount of 15 wt % based on the amount of the bi-functional monomer. A mixture of the liquid crystal, the photopolymerizable monomer and the polymerization initiator is injected into the space between the substrates 101 and 108 by utilizing capillary forces. The liquid crystal cell is placed on a hot plate, the temperature of which had been controlled at 101° C. to 103° C., and irradiated with UV rays for 32 minutes in a UV box (manufactured by KENIS Ltd.) at an intensity of 5.0 mW/cm.sup.2 (352 nm), upon which the polymer 105 is formed by polymerization of the polymer precursors.
[0048] The operating principle of the device thus prepared may be explained as follows. The liquid crystal 104 and the polymer 105 shown in
[0049] In contrast, as shown in
[0050] The voltage transmittance characteristics for increasing and decreasing voltage of a device which was manufactured using a liquid crystal mixture comprising 0.7 wt % of a bifunctional monomer is shown in
EXAMPLE 2
[0051] As in example 1, layers of the vertical alignment material 4811 (Nissan Chemical Industries, Ltd.) are applied by spin coating on substrates 101 and 108, having conductive ITO films. After thermal treatment, the alignment films 103 and 106 are subjected to the rubbing treatment for 10 times. Spacers having a diameter of 3 μm are spread onto the substrate 101, a binary epoxy adhesive is coated onto the outer periphery of the substrate 101, the substrates 101 and 102 are so fixed that the cell thickness is 3 μm.
[0052] As the liquid crystal 104, No. 820050 (available from LCC Corporation), NI point: 100.5° C., dielectric anisotropy Δε=−5.69 is used. The UV curable monofunctional monomer
##STR00002##
is added as a polymer precursor in an amount of 0.7 to 2.0 wt % with regard to the mixture comprising the liquid crystal and the polymer precursor. As the polymerization initiator, Irgacure 907 (available from BASF AG) is added in an amount of 15 wt % based on the amount of the monofunctional monomer. A mixture of the liquid crystal, the photopolymerizable monomer and the polymerization initiator is injected into the space between the substrates 101 and 108 by utilizing capillary forces. The liquid crystal cell is placed on a hot plate at a temperature of 101° C. to 103° C., and irradiated with UV rays for 32 minutes in a UV box (manufactured by KENIS Ltd.) at an intensity of 5.0 mW/cm.sup.2 (352 nm).
[0053] The voltage transmittance characteristic for increasing and decreasing voltage of a device which was manufactured using a liquid crystal mixture comprising 0.7 wt % of a monofunctional monomer is shown in
COMPARATIVE EXAMPLE 1
[0054] The same materials are used as in Example 1, and the same preparation method is employed except for not subjecting to the rubbing treatment to impart orientation to the surface of the alignment film. That is, onto the surfaces of the two substrates 101 and 108 transparent conductive films ITO (Indium Tin Oxide) are formed by the sputtering method. These substrates 101 and 108 are coated with the material for vertical alignment 4811 (available from Nissan Chemical Industries, Ltd.) using a spin coater, and the coated material is prebaked on a hot plate at 80° C. for 60 seconds, and then baked in an oven at 200° C. for 40 minutes. Thus, the alignment films 103 and 106 for vertical alignment, each having a thickness of about 100 nm are formed. Spacers having a diameter of 3 μm are spread onto the substrate 101, a binary epoxy adhesive is coated onto the outer periphery of the substrate 101, and the substrates 101 and 102 are so fixed that the cell thickness is 3 μm.
[0055] As the liquid crystal 104, No. 820050 (available from LCC Corporation), NI point 100.5° C., dielectric anisotropy Δε=−5.69 is used. UV curable bifunctional monomer
##STR00003##
[0056] is added as a polymer precursor in an amount of 0.7, 1.4 or 2.0 wt % with regard to the composition comprising the liquid crystal and the polymer precursor. As the polymerization initiator, Irgacure 907 (available from BASF AG) is added in an amount of 15 wt % based on the amount of the bifunctional monomer. A mixture of the liquid crystal, the photopolymerizable monomer and the polymerization initiator is injected into the space between the substrates 101 and 108 by utilizing capillary forces. The liquid crystal cell is placed on a hot plate at a temperature of 101° C. to 103° C., and irradiated with UV rays for 32 minutes in a UV box (manufactured by KENIS Ltd.) at an intensity of 5.0 mW/cm.sup.2 (352 nm), upon which the polymer 105 is formed by polymerization of the polymer precursors.
[0057] The voltage transmittance characteristic for increasing and decreasing voltage of a device which was manufactured using a liquid crystal mixture comprising 0.7 wt % of a bifunctional monomer is shown in
[0058] When example 1 in
COMPARATIVE EXAMPLE 2
[0059] The same materials as used in Example 2 are used in preparing this comparative example, and the same preparation method is employed except for not subjecting to the rubbing treatment to impart orientation to the surface of the alignment film. That is, on the surfaces of the two substrates 101 and 108 transparent conductive films ITO (Indium Tin Oxide) are formed by the sputtering method. These substrates 101 and 108 are coated with layers of the material for vertical alignment 4811 (available from Nissan Chemical Industries, Ltd.) using a spin coater, and the coated material is prebaked on a hot plate at 80° C. for 60 seconds, and then, baked in an oven at 200° C. for 40 minutes. Thus, the alignment films 103 and 106 for vertical alignment each having a thickness of about 100 nm are formed. Spacers having a diameter of 3 pm are spread onto the substrate 101, a binary epoxy adhesive is coated onto the outer periphery of the substrate 101, and the substrates 101 and 102 are fixed so that the cell thickness is 3 μm.
[0060] As the liquid crystal 104, No. 820050 (available from LCC Corporation), NI point 100.5° C., dielectric anisotropy Δε=−5.69 is used. The UV curable monofunctional monomer
##STR00004##
is added as a polymer precursor in an amount of 0.7, 1.4 or 2.0 wt % with regard to the composition comprising the liquid crystal and the polymer precursor. As the polymerization initiator, Irgacure 907 (available from BASF AG) is added in an amount of 15 wt % based on the amount of the monofunctional monomer. A composition of the liquid crystal, the photopolymerizable monomer and the polymerization initiator is injected into the space between the substrates 101 and 108 by utilizing capillary forces. The liquid crystal cell is placed on a hot plate at a temperature of 101° C. to 103° C., and irradiated with UV rays for 32 minutes in a UV box (manufactured by KENIS Ltd.) at an intensity of 5.0 mW/cm.sup.2 (352 nm).
[0061] The voltage transmittance characteristic for increasing and decreasing voltage of a device which was manufactured using a liquid crystal mixture comprising 0.7 wt % of a monofunctional monomer is shown in
[0062] An outline of the switching procedure of the present invention and comparative example is shown in
[0063]
[0064] In the present examples, a method of rubbing the substrate surface was used as to orient the liquid crystal and the polymer in the liquid crystal polymer composite layer slightly inclined in a certain direction from the substrate vertical direction, but the invention is not limited to the above, and any means may be used including photo-orientation, a PSA means in which irradiating with UV ray while applying an electric field thereto, etc.
[0065] Instead of a photoreactive monomer as used in the present examples, a heat polymerizable monomer may be used as well.
COMPARATIVE EXAMPLE 3
[0066] A cell was made similar to example 1, using the same materials, but with the difference that the irradiation of the finished liquid crystal cell was done at 81° C. Hence the polymerization reaction was initiated below the NI point of the liquid crystal mixture (100.5° C.).
[0067] When an AC voltage was applied to the electrodes of the cell, a scattering state could also be observed, but the onset voltage was about three times higher than that of the cell in the example 1. In addition, the scattering efficiency was lower than in example 1.