DEVICE FOR TRANSVERSE CUTTING OF A WEB MATERIAL AND MACHINE CONTAINING SAID DEVICE
20170239830 · 2017-08-24
Assignee
Inventors
Cpc classification
B26D1/62
PERFORMING OPERATIONS; TRANSPORTING
B26D1/626
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/4838
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T83/4844
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B26D1/405
PERFORMING OPERATIONS; TRANSPORTING
B26D1/40
PERFORMING OPERATIONS; TRANSPORTING
B26D7/265
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26D1/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The device includes a hollow cutting roller with a blade attached to the outer surface of the hollow roller. A stationary shaft is also provided, arranged inside the hollow roller and coaxial therewith. The stationary shaft is connected to a supporting structure and the hollow roller is rotatably supported onto the stationary shaft). A motor drive is provided to rotate the hollow roller around the stationary shaft. The hollow roller is supported onto the stationary shaft by at least a hydrostatic bearing arranged in an intermediate position between the ends of the stationary shaft.
Claims
1-22. (canceled)
23. A device for transverse cutting of a continuous web material, comprising: a hollow roller with an inner surface, an outer surface and a rotation axis; a blade attached to the outer surface of the hollow roller; a stationary shaft arranged inside the hollow roller and coaxial therewith, having a first end and a second end, the stationary shaft being connected to a supporting structure, the hollow roller being rotatably supported onto the stationary shaft; a motor drive to rotate the hollow roller around the stationary shaft; at least one hydrostatic bearing arranged in an intermediate position between the first end and the second end of the stationary shaft, said at least one hydrostatic bearing supporting the hollow roller in an intermediate position on the stationary shaft.
24. The device according to claim 23, wherein the at least one hydrostatic bearing comprises a plurality of hydrostatic pads arranged around the rotation axis of the hollow roller, each pad of said plurality of hydrostatic pads being provided with at least one feeding port for a pressurized bearing fluid.
25. The device according to claim 24, wherein said each pad of said plurality of hydrostatic pads comprises a recess, inside which the bearing fluid is fed through the feeding port, the recess being associated with a hydrostatic gap through which the bearing fluid flows and which is formed between an outer surface of the stationary shaft and the inner surface of the hollow roller.
26. The device according to claim 25, wherein each said recess is formed in the stationary shaft and is open towards the inner surface of the hollow roller.
27. The device according to claim 24, wherein the at least one hydrostatic bearing comprises four hydrostatic pads arranged circumferentially around the rotation axis of the hollow roller.
28. The device according to claim 25, wherein the at least one hydrostatic bearing comprises four hydrostatic pads arranged circumferentially around the rotation axis of the hollow roller.
29. The device according to claim 24, further comprising a bearing fluid dispenser, to adjust flow rate of the bearing fluid towards the hydrostatic pads, the dispenser being configured to vary the flow rate of the bearing fluid towards said plurality of hydrostatic pads.
30. The device according to claim 25, further comprising a bearing fluid dispenser, to adjust flow rate of the bearing fluid towards the plurality of hydrostatic pads, the dispenser being configured to vary the flow rate of the bearing fluid towards said plurality of hydrostatic pads.
31. The device according to claim 29, wherein the at least one hydrostatic bearing comprises an even number of hydrostatic pads, subdivided into pairs, each pair of said pairs comprising two hydrostatic pads opposite to each other with respect to the rotation axis of the hollow roller, and wherein the bearing fluid dispenser is adapted to distribute in a variable way the flow rate of the bearing fluid towards the two opposite hydrostatic pads of at least one of said pairs of hydrostatic pads.
32. The device according to claim 30, wherein the at least one hydrostatic bearing comprises an even number of hydrostatic pads, subdivided into pairs, each pair of said pairs comprising two hydrostatic pads opposite to each other with respect to the rotation axis of the hollow roller, and wherein the bearing fluid dispenser is adapted to distribute in a variable way the flow rate of the bearing fluid towards the two opposite hydrostatic pads of at least one of said pairs of hydrostatic pads.
33. The device according to claim 24, wherein the plurality of hydrostatic pads are arranged between two annular projections of the stationary shaft defining, with the inner surface of the hollow roller, respective hydrostatic gaps for the bearing fluid to pass towards the first end and the second end of the stationary shaft.
34. The device according to claim 25, wherein the plurality of hydrostatic pads are arranged between two annular projections of the stationary shaft defining, with the inner surface of the hollow roller, respective hydrostatic gaps for the bearing fluid to pass towards the first end and the second end of the stationary shaft.
35. The device according to claim 23, wherein the at least one hydrostatic bearing is arranged in a substantially central position along an extension of the hollow roller.
36. The device according to claim 23, further comprising collection ports along the stationary shaft for collecting the bearing fluid exiting the hydrostatic bearing, the collection ports being fluidly coupled to bearing fluid removal ducts provided inside the stationary shaft and extending towards at least one of said first end and said second end of the stationary shaft.
37. The device according to claim 23, further comprising end bearings arranged at the first end and the second end of the stationary shaft to support the hollow roller on the stationary shaft.
38. The device according to claim 37, wherein the end bearings are rolling bearings.
39. The device according to claim 38, wherein the rolling bearings are lubricated with the bearing fluid fed to the hydrostatic bearing.
40. The device according to claim 39, further comprising reduction gaps associated with the rolling bearings to reduce flow rate of the bearing fluid from the hydrostatic bearing towards the rolling bearing, through said reduction gaps the flow rate of the bearing fluid from the hydrostatic bearing being fed to the rolling bearings.
41. The device according to claim 40, further comprising bearing fluid collection ports arranged between the hydrostatic bearing and the reduction gaps reducing the flow rate of the bearing fluid.
42. The device according to claim 37, wherein, between an outer surface of the stationary shaft and the inner surface of the hollow roller, two annular chambers are formed, which extend between the hydrostatic bearing and the end bearings, said annular chambers being filled with bearing fluid flowing from the hydrostatic bearing.
43. The device according to claim 37, wherein the end bearings are arranged inside toothed wheels mounted on the hollow roller, by which motion is transmitted to the hollow roller.
44. The device according to claim 23, further comprising a cooling system for cooling the bearing fluid.
45. The device according to claim 23, wherein the motor drive is arranged to rotate the hollow roller at a variable speed based upon distance between subsequent transverse cuts.
46. A cutting machine for dividing a continuous web material into sheets, comprising two devices according to claim 23 wherein blades of respective hollow rollers of the two devices co-act to cut the continuous web material.
47. The cutter according to claim 46, wherein the hollow rollers of the two devices are mechanically connected by pairs of gears arranged at the first end and the second end of the hollow rollers.
48. A processing line for processing a web material, comprising a device according to claim 23.
49. A processing line for processing a web material comprising a cutting machine according to claim 46.
50. A processing line for processing a web material comprising a cutting machine according to claim 47.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The invention will be better understood by following the description and accompanying drawing, which shows non-limiting practical embodiments of the invention. More particularly, in the drawing:
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0043] The following detailed description of the exemplary embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. Additionally, the drawings are not necessarily drawn to scale. Also, the following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims.
[0044] Reference throughout the specification to “one embodiment” or “an embodiment” or “some embodiments” means that the particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrase “in one embodiment” or “in an embodiment” or “in some embodiments” in various places throughout the specification is not necessarily referring to the same embodiment(s). Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
[0045]
[0046] In
[0047] A cutting machine 9 is also arranged along the processing line 1; this cutting machine divides the continuous web material N into single sheets NF, which are then fed to a conveyor 10 to be further processed, for instance to be put one over the other to form sheet piles, in a known and therefore not described manner.
[0048] The cutting machine 9 comprises two cutting devices 11 and 13, substantially equal to each other, each of which comprises a respective hollow cutting roller 15, 17. The hollow cutting rollers 15 and 17 have an inner surface and an outer surface. A respective cutting blade 19 and 21 is applied on the outer surface of each cutting roller. The cutting blades 19, 21 can be arranged parallel to the rotation axes A15 and All of the hollow cutting rollers 15 and 17, respectively. In other embodiments, the blades 19 and 21 can be arranged in helical fashion, inclined at a small angle, for instance from about 1° to about 5°, with respect to the rotation axes A15, A17, so as to cut gradually the continuous web material N. In this case the hollow cutting rollers 15 and 17 are arranged slightly inclined, i.e. not orthogonal to the feeding direction of the web material N along the feeding path, in order that the continuous web material N is cut into individual sheets NF according to lines orthogonal to the feeding direction, and, thus, to the longitudinal edges of the continuous web material N.
[0049]
[0050] Thus, each cutting device 11, 13 comprises a rotating part (hollow cutting roller 15, hollow cutting roller 17) of reduced mass, supported by the respective stationary shaft 23, 27. This allows the hollow cutting rollers 15, 17 to be subject to high cyclical accelerations and decelerations, due to the reasons described above. One or more actuators, for instance electronically controlled electric motors, rotate the hollow cutting rollers 15, 17.
[0051] Two motors 31 and 33 are shown in
[0052] In other embodiments, a single motor 31 or two motors can be provided, one of which is associated with the hollow cutting roller 15 and the other one is associated with the hollow cutting roller 17. In further embodiments, four motors can be provided, each of which transmits motion, by means of a respective pinion, to a respective one of the four toothed wheels 39, 41, 43, and 45.
[0053] The hollow cutting roller 15 can be supported onto the respective stationary shaft 23 by means of a bearing system, comprising at least one hydrostatic bearing. The hydrostatic bearing is arranged in the central area of the hollow cutting roller 15 and the respective stationary shaft 23. The hydrostatic bearing is indicated as a whole with number 49, and in the illustrated embodiment comprises a plurality of recesses provided in the surface of the stationary shaft 23. The recesses are indicated with number 51 and are specifically visible in the cross section of
[0054] In the illustrated example, the recesses 51 are in the form of cavities provided in the outer surface of the stationary shafted 23 and are open towards the inner surface of the hollow cutting roller 15. In other embodiments, the recess(es) can be in the form of cavities provided in the inner surface of the hollow cutting roller 15 and are open towards the stationary shaft 23. In this case only one annular recess is preferably provided, extending for instance for 360° around the rotation axis of the hollow cutting roller 15.
[0055] In the illustrated example, the recesses 51 are provided in a central area or portion 53 of the stationary shaft 23.
[0056] In further embodiments, not shown, where the recesses 51 are provided on the inner surface 15S of the hollow cutting roller 15, the feeding port can be preferably provided on the stationary shaft 23, in order that the bearing fluid is fed in an easier way. Alternatively, the ports for feeding the bearing fluid can be arranged on the hollow cutting roller 15, for instance providing a rotating dispenser for dispensing bearing fluid towards the hollow cutting roller 15.
[0057] In some embodiments, only one annular recess can be provided on the inner surface of the hollow cutting roller 15; in this case one or more ports for feeding the bearing fluid can be provided on the stationary shaft 23.
[0058] In the illustrated embodiment, the central area or portion 53 has a diameter D1 slightly smaller than the inner diameter D2 of the sleeve forming the hollow cutting roller 15. The difference between the diameter D2 and the diameter D1 defines a cylindrical gap M between the portion 53 of the stationary shaft 23 and the inner cylindrical surface, indicated with 15S (
[0059] In the illustrated embodiment, the gaps M are provided between a continuous cylindrical surface of the hollow cutting roller 15 and an area or portion 53 of increased diameter of the stationary shaft 23. The diameter D4 of the stationary shaft outside the portion or area 53 is smaller than the diameter D1. It is also possible to form the gaps M in a different manner; for example, the diameter of the stationary shaft 23 can be constant (except for the ends thereof, where further mechanical members are provided, i.e. end bearings, described below), while two radially inner annular projections can be provided, extending from the surface 15S of the hollow cutting roller 15. What is important is only the presence of two annular gaps M adjacent to the recess(es) 51 (provided on the stationary shaft 23 and/or on the hollow cutting roller 15), in order to generate a pressurized bearing fluid flow from the recess(es) towards the ends of the stationary shaft 23.
[0060] An annular collection chamber can be provided outside each gap, towards the respective end of the stationary shaft 23, to collect the bearing fluid, this chamber being formed by the difference between the diameter of the hollow cutting roller 15 and the diameter of the stationary shaft 23, as better described below.
[0061] In the illustrated example, the four bearing fluid feeding ports 55 are fluidly coupled to feeding ducts 57 (see in particular
[0062] In some embodiments, more than one hydrostatic bearing can be provided along the longitudinal extension of the hollow cutting roller 15. However, in currently preferred embodiments of the invention, only one hydrostatic bearing 49 is provided in intermediate and approximately central position of the hollow cutting roller 15, in order to simplify the structure of the cutting device 9, reduce the cost thereof, facilitate the control of the fed bearing fluid, and reduce the complexity of the bearing fluid feeding systems.
[0063] The ends of the hollow roller 15 can be supported onto the stationary shaft 23 by means of side hydrostatic bearings. In the illustrated embodiment, the end support of the hollow cutting roller 15 onto the stationary shaft 23 is obtained by means of respective end bearings 65. Advantageously, these end bearings 65 are rolling bearings. They can be, for instance, ball bearings or roller bearings.
[0064] In some embodiments, the rolling bearings 65 can be mounted inside the toothed wheels 43 and 45. The inner race of each rolling bearing 65 is mounted on respective end shanks 23A of the stationary shaft 23, see in particular
[0065] The stationary shaft 23 can have annular projections 67 (see in particular
[0066] In advantageous embodiments, each annular chamber 69 in fluidly coupled to a collection port 71 for collecting the bearing fluid flowing through the hydrostatic gap M towards the respective end of the stationary shaft 23. Part of the bearing fluid flow rate fed through the feeding ports 55 to the hydrostatic pads formed by the pockets or recesses 51 is collected by the collection ports 71 and conveyed towards a discharge or removal duct, not shown, for removing the bearing fluid. Part of the bearing fluid flow rate, which flows through the hydrostatic gaps M towards the ends of the stationary shaft 23 and is not removed through the collection ports 71, flows through the flow rate reduction gaps Ml and wets the rolling bearings 65 provided at the ends of the stationary shaft 23. In this way, the rolling bearings 65 are lubricated by means of the same bearing fluid used for the operation of the intermediate hydrostatic bearing 49.
[0067] The use of ball, roller, or similar rolling bearings 65 at the ends of the stationary shaft 23 and of the hollow cutting roller 15 allows to keep the hollow cutting roller 15 in a defined position, preferably coaxial with the stationary shaft 23, even when the hydrostatic pad 49 does not operate, for instance when the recesses 51 are not fed with bearing fluid.
[0068] The cutting device 13 comprising the hollow cutting roller 17 and the stationary shaft 27 is substantially made in the same way as the device 11; therefore, it will be not described hereunder in detail.
[0069] With the arrangement described above a cutting machine is provided, wherein the diameter of the inner stationary shaft 23, 27 is equal to, or greater than, D4, with the exception of the end shanks (23A for the stationary shaft 23). The difference between the diameter D4 and the diameter D2 of the inner cylindrical surface 15S of the hollow roller 15 and, similarly, of the hollow roller 17, can be of few millimeters, for instance in the order of 2-5 mm. This dimensional difference is that strictly necessary to form the gaps M ad M1 and collection chambers 69 for the bearing fluid. In this way, the advantage is obtained of having a stationary shaft 23 with a cross section that is maximized with respect to the outer diameter of the corresponding hollow cutting roller 15, 17. This gives the cutting machine 9 high stiffness and reduces the static deformations and vibrations thereof, with consequent advantages in terms of regularity in operation, noise and wear reduction, and increase in the quality of the product manufactured by cutting the continuous web material N.
[0070] The use of a central hydrostatic bearing allows further advantages, and offers the possibility of implementing additional functions, as it will be described below.
[0071] The feeding of the bearing fluid, typically oil, to the intermediate hydrostatic bearings of the two cutting devices 11, 13 is ensured by means of a common hydraulic unit for the two cutting devices, or by means of two substantially identical hydraulic units.
[0072] The use of a hydrostatic bearing 49 with a plurality of hydrostatic pads, each of which comprises a respective recess 51 and at least one bearing fluid feeding port 55, has the further advantage of adjusting any deflection of the stationary shaft 23, 27 and of the corresponding hollow cutting roller 15, 17. In fact, it is possible to adjust the bearing fluid flow rate towards the pockets or recesses 51 by means of a suitable regulator described below with reference to
[0073]
[0074] In the diagram of
[0075] Number 97 indicates bearing fluid recovery tubes, fluidly coupled to the collection ports 71. The bearing fluid flow rate recovered through the collection ports 71 is conveyed, through the tubes 97, to a heat exchanger 99, for example an oil/air exchanger. In heat exchanger 99, heat is removed from the bearing fluid; the exchanger therefore performs a cooling and thermostatic function for the respective cutting device 11, 13.
[0076] In the embodiments of
[0077] By means of actuators 113 and 115, for instance, the two sliders 109 and 111 can translate according to the double arrows indicated in
[0078] The diameter size of each slider 109, 111 and the diameter size of the respective chambers 105, 107 are slightly different from each other, in order to form a gap between the outer surface of each slider 109, 111 and the inner surface of the chamber 105 and the chamber 107, respectively. The chamber 105 is fluidly coupled to a pair of outlets 117, 119. Similarly, the chamber 107 is fluidly coupled to outlets 121 and 123. The outlets 117, 119 can be fluidly coupled, through anyone of the tubes 59, 61, to two opposite recesses or pockets 51, arranged at 180° around the axis A15 or A11 of the respective hollow cutting roller 15, 17. Vice versa the outlets 121, 123 are fluidly coupled, through the other two tubes, to the two remaining opposite recesses 51.
[0079] As regards the chamber 105, thanks to the gap formed between the outer surface of the slider 109 and the inner surface of this chamber 105, the bearing fluid flows from the inlet 101 towards the two outlets 117, 119. By modifying the position of the slider 109 by means of the actuator 113 (double arrow f109 in
[0080] In view of the above description, and now with reference to
[0081] The controller regulator 87 essentially allows generating a radial thrust FR, whose magnitude and direction around the axis A15 of rotation can be controlled. This force FR can correct deflections of the hollow cutting roller 15.
[0082] This can similarly apply to the hydraulic unit 63 and the respective controller 87 associated with the cutting device 13 comprising the stationary shaft 27 and the hollow cutting roller 17.
[0083] The embodiments described above and illustrated in the drawings have been explained in detail as examples of embodiment of the invention. It will be clearly apparent to those skilled in the art that modifications, variants, additions and omissions are possible, without however departing from the principles, the scope of the concept and the teachings of the present invention as defined in the attached claims. The scope of the invention shall be therefore determined exclusively based upon the widest interpretation of the attached claims, wherein these modifications, variants, additions and omissions are included within this scope. The terms “comprising” “to comprise” and the like do not exclude the presence of further elements or steps in addition to those specifically listed in a claim. The term “a” or “an” before an element, means or feature of a claim does not exclude the presence of a plurality of these elements, means or features. If a claim of a device claims a plurality of “means”, some or all these “means” can be actuated by a single component, member or structure. The enunciation of given elements, features or means in distinct depending claims does not exclude the possibility of combining said elements, features or means together. When a method claim lists a sequence of steps, the sequence with which these steps are listed is not binding and can be changed, if the particular sequence is not indicated as binding. Any reference numerals in the appended claims are provided to facilitate reading of the claims with reference to the description and to the drawing, and do not limit the scope of protection represented by the claims.