IMPROVED APPARATUS FOR DOSING AND PACKAGING AGRICULTURAL PRODUCTS
20170240308 · 2017-08-24
Assignee
Inventors
Cpc classification
B65B57/10
PERFORMING OPERATIONS; TRANSPORTING
G01G13/08
PHYSICS
B65B5/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B35/40
PERFORMING OPERATIONS; TRANSPORTING
G01G13/08
PHYSICS
B65B5/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The object of the invention is to realize an apparatus for automatically and precisely filling single containers in succession with a pre-defined amount of products; each container is filled with two distinct loads of products, wherein the first load is determined according to its weight roughly measured, and the second load is determined numerically based on the difference between said first load and a pre-defined conventional weight; the apparatus comprises a first conveyor, a second conveyor loaded automatically with the products transported by the first conveyor, a third conveyor which is loaded with the agricultural products transported by the second conveyor and that transfers the products poured and present onto it inside a succession of single containers, weighing means able of weighing the total weight of the products on the whole present on the second conveyor, wherein the third conveyor is able of transferring the products poured and present on it in a succession of single containers; there is arranged a fourth conveying means preferably “V”-shaped and able of pouring a numerically controlled quantity of similar products onto the third conveying means, which, in the end, pours it onto a container below with a motion of going on and partial rotation.
Claims
1. Apparatus for the automatic dosing of a succession of definite quantities, as a weight, of agricultural products into a plurality of respective containers, wherein it comprises: a first conveying means, preferably formed by a belt, a second conveying means able of being automatically loaded with agricultural products supplied by said first conveying means, a third conveying means able of being loaded with the products supplied by said second conveying means, weighing means able of weighing the full weigh on the whole laying on said second conveying means, wherein said third conveying means is able of transferring the products laying on it into a succession of said single container, and wherein a fourth container is arranged, which is able of conveying a numerically controlled quantity of similar agricultural products on said third conveying means, said numerically controlled quantity being determined as a function of the of the weight of the products on the whole present on said second conveying means.
2. Apparatus according to claim 1, wherein said forth conveying means is formed by a guide shaped as a “V” and is preferably arranged in a position adjacent to said second conveying means, and parallel to it, said “V” guide is able of transporting the related products into a succession of substantially singularized products, and in that said “V” guide ends basically over said third conveying means.
3. Apparatus according to claim 1, wherein said weighing means are able of weighing basically the weigh the whole said second conveying means and the associated devices.
4. Apparatus according to claim 3, wherein said weighing means are arranged over said second conveying means.
5. Apparatus according to claim 1, wherein it comprises: a first barrier able of selectively separating said first conveying means from said second conveying means, a second barrier able of selectively separating said second conveying means from said third conveying means.
6. Apparatus according to claim 5, wherein said two barriers are able of rotating around a respective horizontal axis which is placed substantially transverse to the respective conveyer.
7. Apparatus according to claim 1, wherein it comprises: a first and a second product detection devices, preferably photo-cells placed at a suitable distance and able of detecting the presence of products contained inside said fourth conveying means, and a third product detection device arranged beyond the end of said fourth conveying means and able of detecting the presence/absence of products falling down from the end edge of said fourth conveying means, and placed in a position lower to said end edge.
8. Apparatus according to claim 1, wherein it comprises transfer means able of partially shifting said third conveying means through a combined motion of going on and rotation, so that its front edge is moved forth for a pre-defined amount away from said second means and is lowered for a pre-determined amount.
9. Apparatus according to claim 8, wherein said transfer means comprise at least a cam guide placed on a side of said of said third conveyor means and able of engaging to a guide pin, which preferably is rotating, firm to said third conveyor.
10. Apparatus according to claim 1, wherein it comprises command and control means able of commanding in a coordinated way the operation of said first, second, third and fourth conveyor means and said two barriers depending on the information processed buy said weighing means and from said first, second and third product detection devices.
11. Apparatus according to claim 10, wherein said command and control means are able of determining said numerically controlled quantity based on the ratio:
(PO−PT)/PM=N, wherein “PO” is a pre-defined reference weight, and “PT” is the actual and continuously measured weight of the products as a whole loaded and laying onto said second conveyor, and “PM” is a pre-defined weight.
12. Apparatus according to claim 1, wherein: said first conveyor is arranged on a level higher than the level of said second conveyor means, and in that the latter is arranged on a level higher than the level of said third conveyor means.
13. Apparatus according to claim 2, wherein it comprises: a first barrier able of selectively separating said first conveying means from said second conveying means, a second barrier able of selectively separating said second conveying means from said third conveying means.
14. Apparatus according to claim 2, wherein it comprises transfer means able of partially shifting said third conveying means through a combined motion of going on and rotation, so that its front edge is moved forth for a pre-defined amount away from said second means and is lowered for a pre-determined amount.
15. Apparatus according to claim 3, wherein it comprises transfer means able of partially shifting said third conveying means through a combined motion of going on and rotation, so that its front edge is moved forth for a pre-defined amount away from said second means and is lowered for a pre-determined amount.
16. Apparatus according to claim 4, wherein it comprises transfer means able of partially shifting said third conveying means through a combined motion of going on and rotation, so that its front edge is moved forth for a pre-defined amount away from said second means and is lowered for a pre-determined amount.
17. Apparatus according to claim 5, wherein it comprises transfer means able of partially shifting said third conveying means through a combined motion of going on and rotation, so that its front edge is moved forth for a pre-defined amount away from said second means and is lowered for a pre-determined amount.
18. Apparatus according to claim 6, wherein it comprises transfer means able of partially shifting said third conveying means through a combined motion of going on and rotation, so that its front edge is moved forth for a pre-defined amount away from said second means and is lowered for a pre-determined amount.
19. Apparatus according to claim 7, wherein it comprises transfer means able of partially shifting said third conveying means through a combined motion of going on and rotation, so that its front edge is moved forth for a pre-defined amount away from said second means and is lowered for a pre-determined amount.
20. Apparatus according to claim 2, wherein it comprises command and control means able of commanding in a coordinated way the operation of said first, second, third and fourth conveyor means and said two barriers depending on the information processed buy said weighing means and from said first, second and third product detection devices.
Description
[0021] Characteristics and advantages of the invention will be apparent from the following description, for exemplification only but not limited to, with reference to the appended drawings, wherein:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029] figures from 5 to 8 show respective symbolic plan views of the apparatus of the previous figures, seen from the side, in as many different operating conditions,
[0030]
[0031]
[0032]
[0033]
[0034] With reference to the appended figures, an apparatus for automatically dosing a succession of agricultural products in a plurality of single containers “A”, “B”, “C”, . . . comprises: [0035] a first conveying means 1, preferably a belt, [0036] a second conveying means 2 placed downstream of the first conveying means 1 and able of being loaded with agricultural products supplied by said first conveying means 1 and released by the latter at the end of its travel, [0037] a third conveying means 3 placed downstream of said second conveying means 2 and able of being loaded with the agricultural products supplied by said second conveying means 2 and released by it at the end of its travel.
[0038] In order to allow all the products transferred by said conveying means to be poured onto the successive conveying means, it is necessary for the “upstream” conveying means to be at a level substantially higher than the respective “downstream” conveying means, as symbolically exemplified in
[0039] Said second conveying means 2 is provided with devices apt at weighing the products, (and generally any kind of body) laid and present on the same, and in particular it is provided with a load cell 5.
[0040] As it will be described in detail later, said third conveying means 3 can be moved to different positions, more or less advanced, but always being below the second conveying means 2, therefore it is necessary that this load cell 5 apt at weighing those products is not below said conveying means 2, but above, as shown in the figures.
[0041] Therefore it is also advantageous, in order not to make the apparatus too complex, that said weighing means 5 weigh the whole structure of said second conveying means, then including associated organs such as engine, respective connections, an activatable barrier 12 provided at the end of the conveyor 2 and respective actuator 52 which will better describe hereinafter, and the lateral walls 53, 54 which flank and define said conveyor 2.
[0042] Direct consequence of such configuration of the conveyor 2 is that the actual weight to be measured and corresponding to the products on the same is obtained by the difference between the total weight measured by said weighing means and the unladen weight, known and constant, of said whole structure of the second conveying means 2.
[0043] Said third conveying means is used in order to receive the products just weighed by said second conveying means 2 and transferred into single containers “A”, “B”, “C” . . . , which, according to a technique widely used in the field, are positioned before the third conveying means 3, in the sense that they are at the end of the respective travel. Said third conveying means 3, after having received the weighed products by the second conveyor 2, transfers and puts them into each one of said containers, one by one until they are filled up.
[0044] After a single container has been filled up, it is removed and a successive empty container takes its place, and the filling cycle starts again.
[0045] In order to allow a gentle filling of the products into their respective containers, said third container 3 is made apt at: [0046] proceeding to a position towards and above the container that at that moment is in the filling phase, [0047] and modifying partially its shape so that its outer part 3B which is on the vertical axis of the container below, is also bent or partially rotated downward, as it can be clearly seen in
[0048] Practically, said outer part 3B is made to perform a “bow”, so that it bends lowering itself up to almost the level of the bottom of the container being loaded so as to make a sort of slipway which facilitates a slow and gentle fall of the product onto the bottom of the container.
[0049] Said first conveying means 1 and said second conveying means 2 are provided with respective mobile barriers 11 and 12 that are arranged at the end of the respective conveying means 1 and 2 and are activatable into two arrangements; in a first arrangement they are closed and therefore they are apt at blocking the flow of the products from a conveyor to the successive downstream conveyor; in a second arrangement they are open and therefore they allow the free flow and conveyance between a conveyor and the successive.
[0050] Said two barriers are activatable singly or selectively by means of actuating means known per se, and therefore they will not be described any further.
[0051] The specific operation of said two barriers with respect to the operation of the whole apparatus will be described in detail hereinafter.
[0052] Furthermore, as shown in the figures, said two mobile barriers 11 and 12 are realized as rotating doors which open and close by rotating with respect to a respective horizontal axis 11X, 12X arranged on the higher part of the respective mobile barrier 11 and 12 and placed in the transverse sense to the respective conveyor 1 and 2.
[0053] The apparatus is also provided with a fourth conveying means 4 whose purpose and operation will be described later; in principle, said fourth conveying means can be made in any way provided that it is able of transporting singled products and of transferring them, in a selectively controllable way, towards and into said conveyor 3. Anyway, with reference to
[0054] With reference to
[0055] Finally, it is provided a third photo-cell 22, ideally similar to the previous ones, which is positioned in order to detect the presence of falling products or conversely the absence of products falling down from the end edge of said fourth conveying means 4.
[0056] For this purpose, and with reference to
[0060] In regard to the position of said third photo-cell 22, it is basically positioned on a horizontal plane, but above all rearward, that is towards the space underneath said end edge 4T of said fourth “V”-shaped conveyor, so that, as it will become more apparent hereinafter, it is apt at detecting the presence or not of products falling from said lower corner 4S of said “V”-shaped fourth conveyor.
[0061] With reference to said third conveyor means 3, keeping in mind its purpose of allowing the gentle filling of the products into the respective containers by going on towards and above the container that at that moment is being filled, and to the partial change of its shape so that its end part 3B which at first is in a horizontal position and above the container that is going to be filled, is inclined as well, or partially rotated downward, as it can be very well seen in
[0062] The mechanical organs for activating and guiding such combined motion are known per se and easily adaptable to the present application; with reference to figures, it is preferable to realize the solution which envisages that said transfer means comprise at least a cam guide 30 (
[0063] The operation of the described apparatus is as follows: the products to be introduced into the containers, usually baskets “A”, “B”, “C” . . . at first are loaded loose and casually, then in small groups as well, onto said first conveyor 1 which is continuously moving; therefore said products are carried to the final area of said conveyor 1 where the first barrier 11 is.
[0064] At first said first barrier 11 is open, and the conveyor 1 moves continuously, carrying on loading with products the second conveyor 2; this preferably moves with a step-by-step motion, so as to facilitate a uniform distribution of the products on the same conveyor 2.
[0065] When the products reach said second closed barrier 12, of course they are stopped by it, piling up against it.
[0066] When it is measured that the weight on said conveyor 2 has reached a pre-determined amount, said first barrier 11 is closed, and at the same time the respective conveyor 1 is stopped.
[0067] Soon after the second barrier 12 is open, and the second conveyor is actuated with a continuous motion so as to pour quickly the respective load of products onto the successive third conveyor 3 below.
[0068] After the conveyor 2 has unloaded all the products on the conveyor 3 below, said barrier 12 is closed again, said first barrier 11 is reopened, and at the same time the first conveyor 1 resumes its motion in order to form a new load on the conveyor 2.
[0069] During this phase the whole assembly comprising the conveyor 2 and its associated organs, such as the respective motor, the barrier 12, and the respective actuator, said possible vertical walls 53, 54 are continuously weighed by a suitable device, preferably a load cell 5 arranged high and above the conveyor 2, since, as it will be seen later, under it, it must be placed also the third conveyor 3 and hence it would be difficult to make said two organs coexist substantially in the same small space.
[0070] During said continuous weighing phase, the weighing values successively measured are sent to a command and control unit, not specifically shown, which, in a similarly continuous way compares those successive weighing values with respect to a pre-defined gross value, described hereinafter.
[0071] This pre-defined gross value corresponds to the sum: [0072] of a pre-defined net weight value of the products as a whole at that moment present on said second conveyor 2, [0073] and of the known and constant weight of the whole structure of the second conveyor 2, [0074] therefore, omitting the obvious explanation relative to:
“net weight=gross weight−unladen weight”
it effectively occurs the condition that the net weight, that is the weight of only the products present on the conveyor 2, is measured in real time, and similarly compared, in real time, to said pre-defined net weight.
[0075] As soon as this pre-defined net weight value is exceeded, the first barrier 11 is closed, which interrupts the inflow of new products, and soon after the second barrier 12 is open; furthermore the continuous motion of said second conveyor 2 moves forth the respective products, until they are released onto the third conveyor 3, below said second conveyor; this is caused to move forward and to incline in its front part so as to make its said front edge 3A enter a container underneath in the desired way and depth, so that finally the products are laid onto the bottom of the same container with the desired gentleness.
[0076] It is here reminded and pointed out that, in principle, filling a container with products whose weight is measured continuously, and stopping it when said weight exceeds a pre-defined value, is a well known technique.
[0077] As it has been said at the beginning, this circumstance creates some inconveniences basically due to the fact that the weighing of the whole load of the products on the second conveyor 2 is intrinsically approximate, imprecise, and anyway, even if it were precise, it would not guarantee the possibility of loading an amount of products with the desired weight on the second conveyor 2, as the inflow of the products is casual, but also quick, and this causes a rather changeable loading on the second conveyor 2 before said first barrier 11 can be closed.
[0078] In essence, it is pointed out that the possible precision of the weighing means would not ensure, by itself, that the final load sent into each container is determined close to the desired final weight with precision.
[0079] This problem is solved as follows: [0080] first of all, it is necessary to start from the definition of an optimal weight “PO” which is desired to load into the container; this optimal weight must be higher than the contractual weight to be loaded, that is the minimum weight (of the products) under which it is not possible to deliver the container, but it must also exceed said contractual weight by a minimum amount so as not to deliver excess products; [0081] furthermore, it is defined the nominal weight or mean weight “PM” of the products to be loaded on the fourth container 4; in order to ensure that this weight is substantially constant and known, the respective products are previously measured; [0082] further, it is defined a “warning weight” which is referred to as “PG” with reference to the conveyor 2 already loaded with the products, which ensures with a suitable certainty that when the “warning weight” is reached, the respective weight measured on the products is lower than said optimal weight; therefore reaching said “warning weight” “PG” automatically causes the suspension of the loading of the products; [0083] finally, it is established that the weight of the products actually present and weighed continuously on the second conveyor 2 is defined as “PT”; [0084] it is finally started the loading of the products on the second conveyor 2, and said weight (real) “PT” is continuously measured; [0085] in the same way, that is continuously, it is calculated the value of “PO”-“PT” obtaining the value of weight still “missing”, that is the “completion load” that is needed to add to the load already present on the second conveyor 2, in order to reach the desired target weight “PO”; [0086] it is assumed that each product of said completion load is a single and general product whose said unit mean weight “PM” is known in a substantially precise way, as it has previously been measured; [0087] it is continued loading products on the conveyor 2 until the related continuously measured weight “PT” is at least the same as said “warning weight” “PG”; at this point the loading of new products is stopped, and it is calculated:
(PO−PT)/PM=N
[0088] “N” is then the number of the pre-measured products of the completion load that have to be added to the products present (PT) on the second conveyor 2 in order to obtain, in fact, a final load whose weight is basically the same as or as close as possible to the desired one “PO”.
[0089] To the purpose, it is arranged said fourth conveyor 4 which is used to introduce therein a sequence of products nominally similar to those loaded onto the first conveyor 1, said fourth conveyor 4 has to make it possible to transport the respective products 60,63, 64, 65 (see
[0090] Said fourth “V”-shaped conveyor is known per se in the art, and therefore it will not be described any further.
[0091] As it can be seen in particular in
[0092] Further, the side 4A facing and near the conveyors 1, 2 and 3, is shorter than the other side 4B, and ends with an end edge 4T which is basically in correspondence of the third conveyor 3; it has to be noted that said end edge 4T is not a defined physical part of said fourth conveyor 4, but only a fixed position in the apparatus successively reached by all the sections of said fourth conveyor 4.
[0093] Logical and final effect of the foregoing is that when the successive products 60, 61, 62, 63, 64, 65 . . . , transported by the fourth conveyor 4, reach said end edge 4T, they, not any more supported by said side 4A, automatically fall onto and into the third conveyor 3 together with the other products poured therein by the second conveyor 2.
[0094] Finally all the products present in the third conveyor 3, that is those poured by the conveyor 2 and those poured by the conveyor 4, are all together finally poured into the respective container being loaded.
[0095] Advantageously, in order to facilitate a gentle fall and not a free fall of the products from the fourth conveyor 4, a slipway 55 is arranged placed below said end edge 4T and bent so as to slow the descent of the successive products.
[0096] It is now considered the matter of counting the number “N” of the products poured from the container 4 into the container 3.
[0097] In correspondence of said fourth conveyor 4 there are provided two photo-cells 20, 21 each of which adjusted so as to detect the presence or absence of respective bodies, that is of products, present in respective transverse sections of said fourth conveyor 4.
[0098] In particular the second photo-cell 21 is arranged so as to detect the presence/absence of products in correspondence, and just before, of said end edge 4T as schematically shown in
[0099] The purpose of the two photo-cells 20, 21 is that of maintaining the fourth conveyor always full, so that the latter acts as a buffer that ensures definitely and promptly the filling of the necessary amount of products until it is reached the desired amount of the whole load inside the container being loaded at that moment; normally, then, only a part of the products present on said fourth conveyor 4 are simultaneously unloaded towards the same container.
[0100] Therefore, after having determined said number “N”, said fourth conveyor 4 is actuated so as a succession of single products is made to fall from said end edge 4T.
[0101] Said third photo-cell 22, placed and adjusted as previously described, therefore become able of detecting the amount of products which are poured by the fourth conveyor 4 onto said third conveyor 3, as each fallen product is detected singularly; when said number “N” is reached, the fourth conveyor 4 is stopped, since the overall load whose weight is the required target-weight “PO” has been poured on the third conveyor 3.
[0102] At the same time, or subsequently, said fourth conveyor 4 is filled with new products so as to allow a new controlled pouring; to the purpose, said second photo-cell 21 detects whether and when there are products in correspondence of said edge 4T and, when it detects the absence of products, it generates a signal that makes said fourth conveyor 4 advance, this is previously fed, with a succession of already measured products by the opposed part of said edge 4T, as said above.
[0103] When said fourth conveyor 4 transports the succession of new products again before the second photo-cell 21, it is of course stopped until the successive cycle; anyway the replenishment with new products on the conveyor 4 is carried on by the other means upstream of the latter, and not specifically described; such replenishment goes on until the first photo-cell 20, arranged at the beginning of the fourth conveyor 4, detects the constant presence of new product, which means that the fourth conveyor 4 downstream, already stopped, is completely filled; therefore it is restored the initial condition with the fourth container 4 filled but stopped awaiting a new operation command, that is an advancement one.
[0104] With reference to figures from 5 to 8, it is hereinafter described a synthesis of some of the most relevant phases of how the conveyors 1, 2 and 3 operate: [0105]
[0109] From here the loading of a new container is started again in a cyclical way.
[0110] Even though not specifically described, the calculation of the previously defined number “N” of products to be counted and poured from the fourth conveyor 4 is carried out exactly between the phases in
[0111] The operation of the described apparatus is possible only by means of a central and integrated control of all the involved functionalities and devices; in particular it has to comprise in general control and command means, not specifically described, which are capable of actuating in a selectively controllable way: [0112] said first and second barrier 11 and 12, [0113] the operation/stop of said first, second and third conveyors 1, 2 and 3, the operation/stop of the fourth conveyor 4.
[0114] Furthermore said command and control means have to be able of receiving the signals from said weighing means 5 and from said photo-cells 20, 21 and 22.
[0115] Finally they have to be able of receiving and storing the quantitative data related to the describe operation method, and in particular the data related to the various levels of the defined weights, so as to allow the execution of the calculation:
(PO−PT)/PM=N
as described before.