POSITION SENSOR, POSITION MEASURING DEVICE AND METHOD FOR THE OPERATION THEREOF
20170241809 · 2017-08-24
Assignee
Inventors
- Stefan HUBRICH (Filderstadt, DE)
- Peter Dingler (Aalen-Ebnat, DE)
- Berkan OEGUET (Stuttgart, DE)
- Joachim SCHNELL (Weilheim/Teck, DE)
Cpc classification
G01D5/2073
PHYSICS
International classification
Abstract
A position signal generator for an electronic position measuring device is disclosed. In an embodiment, the position signal generator includes a signal generation device for generating a periodic magnetic signal, and an electric power supply device for supplying the signal generation device with electric energy. The position of the position signal generator is determined via the position measuring device.
Claims
1. A position signal generator for an electronic position measuring device, the position signal generator comprising: a signal generation device to generate a periodic magnetic signal; and an electric power supply device to supply the signal generation device with electric power.
2. The position signal generator of claim 1, wherein the electric power supply device includes at least one energy storage.
3. The position signal generator of claim 1, wherein the electric power supply device includes at least one energy converter, embodied to convert at least one of mechanical energy, thermal energy, radiation energy and energy tapped from at least one of a magnetic and electric field, into electric power.
4. The position signal generator of claim 1, wherein the signal generation device (110) comprises at least one oscillator.
5. The position signal generator of claim 1, wherein the periodic signal has a frequency component in the range of approximately one kilohertz to approximately 200 kilohertz.
6. A position measuring device for detecting a position of a position signal generator, movable along a measuring path comprising: at least one conductor loop, arranged along the measuring path, to detect a magnetic signal generated by the position signal generator, the at least one conductor loop being embodied such that a magnetic coupling between a signal generation device of the position signal generator and the at least one conductor loop is configured to change in dependence on the position of the position signal generator; and an evaluation unit to detect the position in dependence on a first signal, generated from the magnetic signal in the at least one conductor loop.
7. The position measuring device of claim 6, the at least one conductor loop includes: a second conductor loop, arranged at least sectionally along the measuring path, to detect the magnetic signal generated by the position signal generator, wherein the evaluation unit is designed to detect the position in dependence on the first signal and a second signal generated by the magnetic signal in the second conductor loop.
8. The position measuring device of claim 6, wherein at least one conductor loop is embodied such that the size of a differential surface element of the at least one conductor loop is configured to change along a coordinate axis of the measuring path in accordance with a specifiable function.
9. The position measuring device of claim 8, wherein the at least a one conductor loop includes at least three conductor loops, wherein a function assigned to a first of the at least three conductor loops is a sine function, wherein a function assigned to a second of the at least three conductor loops is a cosine function, and wherein a function assigned to a third of the at least three conductor loops is a constant.
10. A method for operating a position signal generator for an electronic position measuring device, comprising: generating a periodic magnetic signal via a signal generation device; and supplying, via an electronic power supply device, the signal generation device with electric power.
11. The method of claim 10, further comprising: converting, via an energy converter, at least one of mechanical energy, thermal energy, radiation energy and energy tapped from at least one of a magnetic and electric field into energy; and storing the energy, at least at times, in a local energy storage.
12. A method for operating a position measuring device for detecting a position of a position signal generator, movable along a measuring path, comprising: providing the position measuring device with a first conductor loop, arranged along the measuring path for detecting a magnetic signal generated by the position signal generator, the first conductor loop being embodied such that a magnetic coupling between a signal generation device of the position signal generator and the first conductor loop changes in dependence on the position of the position signal generator; and detecting, via an evaluation unit, the position in dependence of a first signal generated in the first conductor loop by the magnetic signal.
13. The method of claim 12, further comprising: providing the position measuring device with a second conductor loop, arranged at least sectionally along the measuring path, for detecting the magnetic signal generated by the position signal generator; and detecting, via the evaluation unit, the position in dependence on the first signal and a second signal, generated by the magnetic signal in the second conductor loop, wherein at least one segment of the first conductor loop is essentially approximately sine-shaped, relative to a reference position of the measuring path, and at least one segment of the second conductor loop is essentially cosine-shaped, relative to the reference position of the measuring path.
14. The method of claim 12, wherein first conductor loop is embodied such that the size of a differential surface element of the first conductor loop changes along a coordinate axis of the measuring path in accordance with a specifiable function.
15. The method of claim 14, wherein at least three conductor loops are provided including the first conductor loop, wherein a function assigned to the first conductor loop is a sine function, wherein a function assigned to a second of the at least three conductor loops is a cosine function, and wherein a function assigned to a third of the at least three conductor loops is a constant, and wherein the detecting includes detecting the position in dependence on the first signal and a second signal, generated by the magnetic signal in the second conductor loop, and a third signal generated by the magnetic signal in the third conductor loop.
16. The method of claim 15, wherein the second signal is phase displaced by 90 degrees to obtain a phase-displaced second signal, wherein the first signal is added to the phase-displaced second signal to obtain a sum signal, and wherein a phase comparison is realized between the sum signal and the third signal to detect the position.
17. The method of claim 16, wherein the phase comparison includes: converting the sum signal to a first digital signal; converting the third signal to a second digital signal; and comparing the phases of the first and the second digital signal with the aid of a time measurement, to determine the position.
18. The position signal generator of claim 1, wherein the at least one energy storage includes at least one of a capacitor, a battery and an accumulator.
19. The position signal generator of claim 1, wherein the periodic signal has a frequency component in the range of approximately 10 kilohertz to approximately 20 kilohertz.
20. The position measuring device of claim 7, wherein at least one segment of the at least one conductor loop is essentially approximately sine-shaped, relative to a reference position of the measuring path, and at least one segment of the second conductor loop is essentially approximately cosine-shaped, relative to the reference position of the measuring path.
21. A position measuring device for detecting a position of the position signal generator of claim 1, movable along a measuring path comprising: at least one conductor loop, arranged along the measuring path, to detect a magnetic signal generated by the position signal generator, the at least one conductor loop being embodied such that a magnetic coupling between a signal generation device of the position signal generator and the at least one conductor loop is configured to change in dependence on the position of the position signal generator; and an evaluation unit to detect the position in dependence on a first signal, generated from the magnetic signal in the at least one conductor loop.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Additional features, use options and advantages of the invention follow from the description below of the exemplary embodiments of the invention, shown in the Figures. All described and shown features by themselves or in any combination form the subject matter of the invention, regardless of how they are combined in the patent claims or the references back, as well as independent of their formulation and/or representation in the description and/or the Figures.
[0033] Shown in the drawing are:
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION OF THE EXAMPLE EMBODIMENTS
[0042]
[0043] The position signal generator 100 according to the invention furthermore comprises an electric power supply 120 for supplying the signal generation device 110 with electric power. An “active” position signal generator 100 is thus advantageously realized, meaning a position signal generator 100 which can itself actively generate the periodic magnetic signal S and, with a correspondingly large amplitude, can couple it into one or several measuring loops of a position measuring device. A particularly fast and precise position measuring is thus made possible.
[0044] According to one advantageous embodiment, the position signal generator 100 is provided with a preferably local energy storage 122. Embodying the local energy storage 122 as a capacitor is especially preferred. Alternatively or in addition, the electric power supply 120 can also comprise at least one energy converter 124 which is embodied to absorb energy E, supplied by an external unit (not shown) or generally by the environment surrounding the position signal generator 100, and to convert it at least partially into other types of energy, in particular to electric power. The energy E for the position transmitter 100 can be made available, for example, in the form of a magnetic induction field. In that case, the energy converter 124 is designed to convert at least a portion of the magnetic energy of the induction field into electric energy, in particular using the induction principle, so that the capacitor 122 can be charged using the energy received in this way.
[0045] The periodic magnetic signal S of one preferred embodiment has a frequency in the range of approximately 1 kHz to approximately 200 kHz, in particular ranging from approximately 10 kHz to approximately 20 kHz, which permits an especially precise position detection.
[0046] The energy converter 124 of another preferred embodiment of the invention is embodied to draw magnetic field energy from an induction field with a frequency of approximately 1 MHz (megahertz) to approximately 4 MHz, especially approximately 2 MHz. The different frequency ranges assigned to the signals S, E advantageously ensure that for the most part no mutual influencing occurs, especially no undesirable reactive effect of the inductive energy transfer E to the position signal generator 100, respectively the magnetic signal S generated by the signal generator for the position detection. Rather, an evaluation of the magnetic signal S and/or signals derived therefrom such as induction voltage signals, can involve a simple filtering, for example using a low-pass filter to eliminate “signal portions” of the induction field prior to the actual position evaluation.
[0047]
[0048] A material such as FR4 or even a ceramic material or the like can be considered for the board material. Different embodiments can conceivably also contain flexible film conductors for holding one or several conductor loops, thus providing further degrees of freedom for the embodiment of the measuring path MW.
[0049]
[0050] The vertical distance d (
[0051] For some embodiments, the support element 1002 with thereon arranged first conductor loop L1 can also have a casing (not shown herein), wherein at least in the region of the conductor loop L1 and/or along the measuring path MW a material must be selected for the casing which allows the magnetic signal S from the position signal generator 100 to pass through the casing to the first conductor loop L1.
[0052] With other embodiments, the position signal generator 100 can also be arranged sliding directly on a surface of the conductor loop L1 and/or the support element. In that case, the position signal generator 100 and/or its signal generation device 110 and/or the conductor loop L1 can be provided with a corresponding sliding layer (not shown) which is advantageously embodied electrically insulating to prevent a galvanic contact between the signal generation device 110 and the conductor loop L1.
[0053] For an especially preferred embodiment, at least one conductor loop L1 of the position measuring device 1000 is embodied such that the size of a differential surface element of the at least one conductor loop L1 changes along a coordinate axis x of the measuring path MW in accordance with a specifiable function. In this connection,
[0054]
[0055] A first conductor loop L1 has an essentially sine-shaped form, relative to the reference position x0. Said more precisely, the first conductor loop L1 comprises—analogous to
[0056] In contrast, a second conductor loop L2, shown in
[0057] The two conductor loops L1, L2 are surrounded by a third conductor loop L3, having an essentially rectangular shape and thus a constant variable for the aforementioned differential surface element, described with reference to
[0058] The position signal generator 100 according to one embodiment is furthermore shown in
[0059] The terminals K1 are assigned to the first conductor loop L1, the terminals K2 are assigned to the second conductor loop L2 and the terminals K3 are assigned to the third conductor loop L3.
[0060] In order to detect the position x of the position signal generator 100, the position signal generator 100 with the aid of the signal generation device 110 (
[0061] According to
[0062] While the first and second signals of the first and second conductor loop L1, L2 respectively have a position-dependent amplitude and/or an envelope curve, the third signal present at the terminals K3 does not have a position-dependent, but a constant amplitude since essentially the same magnetic flux moves through the third conductor loop L3 for all possible positions x of the position signal generator 100.
[0063] As can be seen from
[0064] According to a variant of the inventive method, for example, the position signal generator 100 can generate a periodic, magnetic signal S in such a way that an induction voltage adjusts in the third conductor loop L3 as reference signal s3, based on the following equation:
s3=U.Math.sin(ω.Math.t),
[0065] wherein ω=2.Math.π.Math.10 kHz, wherein U represents a peak amplitude of the induction voltage which depends, for example in a manner known per se, on the amplitude of the magnetic signal S and on the distance between the position signal generator 100 and/or its signal generation device 110 (
[0066] For the first signal at the terminals K1 of the first conductor loop L1, a signal is obtained according to the present equation for the present embodiment:
s1=U.Math.sin(ω.Math.t).Math.sin(x)
[0067] Analogous thereto, it follows for the second signal of the second conductor loop L2:
s2=U.Math.sin(ω.Math.t).Math.cos(x)
[0068] With an especially preferred embodiment, the second signal s2, obtained from the conductor loop L2, is subjected to a phase displacement by 90° for the position detection, thereby resulting in a phase-displaced second signal s2′ according to the following equation:
s2′=U.Math.sin(ω.Math.t+90°).Math.cos(x)=U.Math.cos(ω.Math.t).Math.cos(x).
[0069] Adding the phase-displaced second signal s2′ to the first signal leads to the sum signal s4:
s4=U.Math.sin(ω.Math.t).Math.sin(x)+U.Math.cos(ω.Math.t).Math.cos(x)=U.Math.cos(ω.Math.t−x).
[0070] The sum signal s4 obtained with the above equation is then subjected to a phase comparison with the reference signal s3, wherein the position x follows from the phase difference, for the present case x=x12.
[0071] The above-described evaluation is particularly advantageous since the phase comparison can be realized with extremely high precision and relatively low complexity.
[0072] A particularly preferred embodiment provides that for the phase comparison the sum signal s4 is converted to a first digital signal, and that the third signal s3, meaning the reference signal, is converted to a second digital signal which can be realized, for example, with comparators or Schmitt triggers. The comparison between the phases of the first and the second digital signal in that case can advantageously be realized with a time measurement.
[0073] For example, a first point in time T1 can be defined as point in time where a positive flank of the first digital signal appears, while a second point in time T2>T1 is defined as point in time when a positive flank first appears for the second digital signal. In that case, the time different T2−T1 is directly proportional to the phase difference between the viewed digital signals, so that the phase difference can be determined from this time difference and, finally, from this the actual position x12 of the position signal generator 100.
[0074] Since highly precise counters are available for the time measurement in the kHz range (millisecond range and/or microsecond range), even with comparably simple microcontrollers or digital signal processors (DSP), a corresponding evaluation unit 1010 (
[0075] The evaluation unit 1010 for an embodiment can generally comprise an arithmetic unit for realizing the above-described method. The arithmetic unit can be embodied, for example, as microcontroller or as digital signal processor. Providing an ASIC (application specific integrated circuit) or an FPGA (field programmable gate array) is also conceivable.
[0076] Mechanisms that are known per se, for example timer interrupts or the like in known microcontrollers, are especially preferred for implementing the time measurement of additional embodiments. Alternatively or in addition, the use of discrete counting device components (e.g. CMOS HC 4020) or time measuring components (TDC—time to digital converters) can be considered.
[0077] As an alternative to the above-described evaluation, it is also conceivable to evaluate the analog signals s1, s2 and/or s3 directly with the aid of a microcontroller or an arithmetic unit of a different type. For example, it is conceivable to scan the signals s1, s2, s3 with a sufficiently high scanning rate, which should be noticeably higher than the frequency of the periodic signal S, and to convert these to digital signals. The amplitudes and/or the phase difference can subsequently be evaluated by the microcontroller, as described in the above.
[0078] For a different advantageous embodiment, it is also possible to provide only a single conductor loop L1. In that case, the position is determined using a clear connection between the amplitude of the induction voltage signal s1 of the single conductor loop L1 and the position x. To ensure a correspondingly large unambiguousness range, the geometry of the viewed conductor loop L1 accordingly must be selected such that the viewed measuring path MW contains maximally one sine wave and/or only a half-wave.
[0079]
[0080] A further conductor loop 1030 is arranged around the arrangement 1020 which, for the present case, has only one winding, but can also have several windings for a preferred embodiment. The terminals K′ of the conductor loop 1030 are admitted with an electric signal which preferably has a frequency of approximately 1 MHz or more, so as to make available an induction field with the corresponding frequency. In this way, a position signal generator 100 (
[0081] If applicable, the evaluation unit 1010 (
[0082]
[0083]
[0084] Optionally, the arrangement according to
[0085]
[0086] Via the electromagnetic induction with a frequency of approximately 1 MHz the position signal generator 100 is advantageously supplied with energy to ensure the electrical supply of the position signal generator 100, and the magnetic signal S for the actual position detection is preferably generated at a frequency in the kHz range, so that during the following evaluation with the evaluation unit 1010, the signals of interest can reliably be separated with a simple filtering operation from possibly occurring interferences and/or the induction signal 1.
[0087]
[0088] The active position signal generator 100 according to the invention advantageously allows generating relatively strong magnetic signals S which are coupled into one or several measuring loops L1, L2, . . . of the position measuring device 1000, thus making possible an increased sensitivity and a higher position resolution. The configuration according to the invention also allows achieving a higher dynamic for a total system 1000 containing the position signal generator 100, so that a faster detection of the position values x is possible than with conventional systems and a higher detection rate can be realized.
[0089] For embodiments of the position signal generator 100 provided with an oscillator, the following steps can be realized prior to a position detection so as to effect a reliable startup of the oscillator: As described, for example, with reference to
[0090] According to a different embodiment, at least one conductor loop L1 can have a geometry that differs from the sine shape and/or the cosine shape as function of the position coordinate x, for example a triangular geometry. Other forms, “clearly locally conditioned,” for the conductor loops are also conceivable. It is furthermore possible through a spatial nesting of several conductor loops which are themselves not sine-shaped and, in particular, a variation of their geometric expansion perpendicular to the position coordinate x to obtain a sine-shaped and/or cosine-shaped dependence of the magnetic coupling between the position signal generator and the respective conductor loop on the position coordinate x.
[0091] The measuring path MW (
[0092] The invention provides an advantageous inductive measuring principle, as well as an inductive position signal generator and an inductive position measuring device.