COVER FEEDER AND METHOD FOR SUPPLYING BOOK COVERS
20170239971 · 2017-08-24
Assignee
Inventors
Cpc classification
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B42C11/04
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H9/00
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B65H9/101
PERFORMING OPERATIONS; TRANSPORTING
B65H83/02
PERFORMING OPERATIONS; TRANSPORTING
B65H1/30
PERFORMING OPERATIONS; TRANSPORTING
B42C1/00
PERFORMING OPERATIONS; TRANSPORTING
B42C19/08
PERFORMING OPERATIONS; TRANSPORTING
B65H3/042
PERFORMING OPERATIONS; TRANSPORTING
International classification
B42C19/08
PERFORMING OPERATIONS; TRANSPORTING
B42C1/00
PERFORMING OPERATIONS; TRANSPORTING
B65H5/24
PERFORMING OPERATIONS; TRANSPORTING
B65H83/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cover feeder for providing book covers to a production unit of a book completion line includes a first receiving device for book covers of the same format, which can be positioned individually, in an overlapping flow and/or in a stack thereon, and a second receiving device that is arranged upstream of the first receiving device for a stack of book covers having different formats. The cover feeder includes a control unit to which information can be transmitted relating to the format and sequence of book covers in the stack of book covers having different formats, and a laterally adjustable centering device connected to the control unit for a defined lateral displacement and/or aligning of respectively one book cover that is separated out from the second receiving device and is positioned on the first receiving device.
Claims
1. A cover feeder for providing book covers to a production unit of a book completion line, the cover feeder comprising: a first receiving device having a transporting direction and receiving book covers of a same format that are deposited at least one of individually, in an overlapping flow and in a stack on the first receiving device; a laterally adjustable centering device arranged on the first receiving device for a defined feeding from a side of the first receiving device, relative to the transporting direction, of the book covers deposited individually, in an overlapping flow or in the form of a stack, to a position corresponding to a centering required for the production unit of the book completion line; a cover magazine, arranged downstream of the first receiving device, comprising a stacking chute and a first separating out device for withdrawing a respectively lowest book cover from the stacking chute and for providing the withdrawn book cover to the production unit of the book completion line; a second receiving device arranged upstream of the first receiving device for accommodating a stack of book covers having different formats, the second receiving device comprising a second separating out device for withdrawing a respectively lowest book cover from the stack of book covers having different formats, which stack rests on the second receiving device, and for conveying in the transporting direction of the first receiving device the separated out book covers of different formats to the first receiving device; and a control unit to which information is transmitted relating to the format and sequence of the book covers in the stack of book covers with different formats; wherein the centering device is connected to the control unit for being controlled to be laterally displaced to effect a defined lateral displacement for aligning the respective book covers withdrawn from the second receiving device and positioned on the first receiving device corresponding to the information on format and sequence of the book covers in the stack of book covers with different formats and corresponding to the centering required for the production unit of the book completion line.
2. The cover feeder according to claim 1, wherein the centering device comprises a single centering element.
3. The cover feeder according to claim 1, further comprising at least one stacking device on which to form the stack of book covers having different formats, the at least one stacking device being adapted to centrally align the stack of book covers having different formats in a middle of the stacking device, and wherein the stacking device is adapted to be transported to the second receiving device.
4. The cover feeder according to claim 3, wherein the at least one stacking device comprises a roof-shaped support surface having a ridge inclined toward a top or a bottom of the stacking device for accommodating book covers having different formats, the stacking device including a contact surface against which leading edges of the book covers in the stack to be formed rest.
5. The cover feeder according to claim 4, wherein the roof-shaped support surface is slanted downwardly in a direction of the contact surface.
6. The cover feeder according to claim 5, wherein the contact surface includes a first recess in a region of the ridge that is open toward the top, and the roof-shaped support surface includes at least one second recess in a region of the contact surface and the ridge.
7. The cover feeder according to claim 3, further including a first sensor connected to the control unit and adapted to be focused toward an identifier for the format and sequence of the book covers in the stack of book covers of different formats positioned on one of the second receiving device or the at least one stacking device.
8. The cover feeder according to claim 7, wherein the identifier is attached to at least one book cover in the stack of book covers having different formats and/or a separate identifier is attached to the stacking device for forming the stack of book covers having different formats.
9. The cover feeder according to claim 3, wherein the at least one stacking device comprises a plurality of stacking devices and an individual identifier is arranged on each stacking device for identification of the stacking device.
10. The cover feeder according to claim 7, further comprising a second sensor coupled to the control unit and arranged to identify book covers withdrawn from the second receiving device and conveyed further to the first receiving device.
11. The cover feeder according to claim 10, further comprising a third sensor arranged to be focused onto a downstream region of the first receiving device and is coupled to the control unit.
12. The cover feeder according to claim 11, further comprising a fourth sensor arranged on to detect a gap between two book covers of different formats withdrawn successively from the second receiving device and being connected to the control unit.
13. The cover feeder according to claim 12, further comprising a clocked load element arranged in a downstream region of the first receiving device to press book covers positioned individually, in an overlapping flow or in a stack on the first receiving device against the receiving device.
14. The cover feeder according to claim 1, wherein the first and the second receiving devices have a first imaginary vertical plane extending parallel to the transporting direction through a first center axis of the first receiving device and a second imaginary vertical plane extending parallel to the transporting direction through a second center axis of the second receiving device, wherein the first imaginary vertical plane is spaced a distance transverse to the transporting direction from the second imaginary vertical plane, wherein relative to the transporting direction, the centering device is arranged on a side of the first receiving device closer to the second imaginary vertical plane through the second center axis of the second receiving device extended into the first receiving device, than to the first imaginary vertical plane through the first center axis of the first receiving device.
15. The cover feeder according to claim 14, wherein the second receiving device comprises a support surface for the stack of book covers having different formats and the support surface includes a marking of the second imaginary vertical plane through the second center axis.
16. A method for supplying book covers for a production unit of a book completion line, comprising the steps of: placing book covers of respectively a same format individually, in one of an overlapping flow or in a stack onto a first receiving device of a cover feeder, corresponding to a centering required for the production unit of the book completion line; conveying the book covers, positioned individually, in an overlapping flow or in a stack, from the first receiving device in a stacking chute of a downstream-arranged cover magazine; withdrawing respectively a lowest book cover from the stacking chute and providing the withdrawn book cover to the production unit of the book completion line; depositing a stack of book covers having different formats upstream of the first receiving device onto a second receiving device in addition to or alternative to the placing step; withdrawing the respectively lowest book cover from the stack of book covers having different formats, which rests on the second receiving device, and conveying the withdrawn lowest book cover further in a transporting direction to the first receiving device; transmitting information relating to format and sequence of book covers in the stack of book covers having different formats to a control unit of the cover feeder; and laterally displacing, relative to the transporting direction, a respective book cover withdrawn from the second receiving device and positioned on the first receiving device to align the respective book cover withdrawn from the second receiving device and positioned on the first receiving device based on a signal generated by the control unit from information relating to format and sequence of the book covers in the stack of book covers having different formats and corresponding to the centering required for the production unit of the book completion line.
17. The method according to claim 16, wherein the depositing step includes depositing the stack of book covers having different formats onto the second receiving device, extending transverse to the transporting direction, and centered over a middle of the second receiving device and with leading edges of the book covers in the stack resting against at least one holding back device of a separating out device belonging to the second receiving device.
18. The method according to claim 17, wherein the depositing step includes depositing the book covers in the stack of book covers having different formats centered in the middle, relative to each other, onto a marking of the second receiving device.
19. The method according to claim 16, including forming a stack of book covers having different formats centered in a middle of at least one stacking device; transporting the stacking device with the stack of book covers having different formats to the second receiving device, removing the stack of book covers having different formats from the stacking device and deposited said covers onto the second receiving device.
20. The method according to claim 16, further including attaching an identifier containing the information relating to format and sequence of the book covers in the stack of book covers having different formats to at least one book cover in said stack or to a stacking device containing said stack.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The invention is described in the following with the aid of an exemplary embodiment, wherein:
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DETAILED DESCRIPTION OF THE INVENTION
[0048]
[0049] According to
[0050] In the main production direction 2, downstream of the second operating region 7, a third operating region 8 is provided for applying adhesive and for backlining the respective back of the rounded or straight and pressed or non-pressed book block 4 with the aid of a third production unit 8′ embodied as back-lining machine. A cover feeder 9 according to the invention, which also belongs to the third production unit 8′, is arranged essentially parallel to the back-lining machine, for picking up and, if applicable, separating out and making available the book covers 5, 5′.
[0051] The third operating region 8 is followed by a fourth operating region 10 with a fourth production unit 10′, embodied as casing-in machine. The casing-in machine shown herein comprises a number of vertical-storage type circulating saddle plates 11. These function to take over book blocks 4, supplied individually from the back-lining machine, and for transporting these book blocks 4 in a counter-clockwise direction to a location 12 where a book block 4 is combined with the respectively associated book cover 5, 5′ which is supplied by the cover feeder 9. The books 3 formed in this way are removed at a delivery location 13 from the casing-in machine, so that the circulating saddle plate 11 is again available for taking over a book block 4.
[0052] Depending on the arrangement and design of the individual production units 6′, 7′, 8′, 10′, a different configuration of the book completion line 1 is also possible.
[0053]
[0054] The first receiving device 14 comprises a conveying device 19, for example embodied as a conveyor belt, onto which the book covers 5 of the same format (
[0055] The second receiving device 18 is equipped with a conveying device 23, formed by two spaced-apart conveying belts that are arranged symmetrical to each other. In addition, it comprises a second separating out device 24 and two holding back devices 25 for withdrawing from the stack 15′ of book covers 5′ with differing formats only the lowest book cover 5′ that rests frictionally adhering on the two conveying belts, located in the second receiving device 18, so as to transport the separated out book cover 5′ further in transporting direction 16 to the first receiving device 14 (
[0056] Referring to
[0057] Referring to
[0058] Supplying the second receiving device 18 with at least one stack 15′ of book covers 5′ having different formats can advantageously be realized with at least one stacking device 32 (
[0059] The cover feeder 9 comprises a control unit 38 (
[0060] The control unit 38 is additionally connected to the cover magazine 17 and the centering device 20 (
[0061] Additional sensors are furthermore arranged in the region of the cover feeder 9 and are also connected to the control unit 38 (
[0062] In the downstream region 43 of the first receiving device 14, a clocked load element 46, embodied as a roll, functions to press the book covers 5, 5′ which are transported individually, in an overlapping flow and/or as a stack 15, 15′ against the conveying device 19 of the first receiving device 14 (
[0063] In operation, for an order to produce books having the same format, book covers 5 of the same format are initially deposited during the cover feeder 9 operation either individually, in an overlapping flow and/or as a stack 15 onto the first receiving device 14 or its conveying device 19 (
[0064] However, with an order for producing books having different formats which follow sequentially, a stack 15′ of book covers 5′ with different formats is deposited on the second receiving device 18 or its conveying device 23 (
[0065] The sequence of operational steps is described further in the following, starting with a stack 15′ of book covers 5′ having different formats, shown in
[0066] Of course, this information can also be transmitted to the control unit 38 without such a first sensor 39. For example, the information relating to the work order can be transmitted based on a data file, can be input via computer keyboard by the machine operator, or can be based on a differently acquired dataset. The basic data can be derived from the production of the book covers 5′ having different formats, or can also be based on the stacking sequence for the respective stack 15′ of book covers 5′ having different formats.
[0067] Initially, the lowest book cover 5′ in the stack 15′ is withdrawn with the aid of the two conveying belts of the conveying device 23, as well as the second separating out device 24, and is then conveyed further in the transporting direction 16 to the first receiving device 14. During the withdrawing, the additional book covers 5′ in the stack rest against the holding back devices 25 of the second receiving device 18, thereby ensuring that only the book cover 5′ that rests directly on the conveying belts is actually pulled out from under the stack 15′. Shown herein is a book cover 5′ which has been withdrawn far enough from the stack 15′ so that it could be identified by the downstream arranged second sensor 42 via its identifier 40. At that point in time, the centering element 20′″ of the first receiving device 14 is at a sufficient distance to the leading edge 5″ of the separated out book cover 5′.
[0068]
[0069]
[0070] With an alternative cover feeder 9, not shown herein, for which the vertical plane extending parallel to the transporting direction 16 through a first center axis 14′ of the first receiving device 14 and the vertical plane extending parallel through a second center axis 18′ of the second receiving device 18 coincide, the centering device 20 is respectively adjusted to the format of the book cover 5′, separated out of the second receiving device 18 and conveyed to the first receiving device 14, so that the book cover 5 subsequently only needs to be aligned. The centering element 20′″ is provided for this with a slanted edge. With this alternative embodiment, a centering device 20 of this type can also be provided on both sides of the first receiving device 14.
[0071]
[0072] While the leading book cover 5′ has been made available for a further conveying to the cover magazine 17, as described, the two conveying belts of the conveying device 23 for the second receiving device 18 are actuated with the second drive motor 27 (
[0073] As soon as the leading edge 5″ in the transporting direction 16 of the following book cover 5′ has moved past the fourth sensor 45, arranged below the conveying devices 19, 23 (
[0074] As soon as the first receiving device 14 is empty and the centering element 20′″ of the centering device 20 has been adjusted to the format of the following book cover 5′, this cover is transported with the conveying device 19 to the third sensor 44 and/or into the downstream region 43 of the first receiving device 14. For this, the first drive motor 22 and thus the conveying device 19 of the first receiving device 14 as well as the second drive motor 27 and thus the conveying device 23 of the second receiving device 18 start operation. The speeds of the drive motors 22, 27 and thus the speeds of the conveying devices 19, 23 are adjusted such that a gap forms between the book cover 5′ that is withdrawn from the second receiving device 18 and the following book cover 5′ in the stack 15′ of book covers having different formats. The fourth sensor 45 detects this gap, so that the trailing book cover 5′ can be stopped by the control unit 38 in such a way that the second sensor 42 can read the identifier 40 for this book cover 5′.
[0075] According to
[0076] Corresponding to
[0077] Starting with the representation in
[0078] As soon as the first conveying device 19 in the operating range of the centering element 20′″ for the centering device 20 is empty, the centering element 20′″ is adjusted with the aid of the guide rods 20″ and the actuator 48 to the new format of the following book cover 5′, which at that point is separated out partially from the second receiving device 18. The book cover 5′ is then transported into the downstream region 43 of the first receiving device 14, meaning to the third sensor 44, meaning initially with the conveying device 23 of the second receiving device 18 as well as the first conveying device 19 of the first receiving device 14, but later on only with the latter. With the aid of the centering element 20″, this book cover 5′ is then displaced and/or aligned, so that it is positioned with the back region 47 in the vertical plane through the first center axis 14′ of the first receiving device 14. The next book cover 5′ in the stack 15′ is then separated out far enough so that the second sensor 42 can detect its identifier 40. Alternative thereto, the conveying device 23 of the second receiving device 18 can already be stopped once the fourth sensor 45 has detected a gap between two successive book covers 5′ and thus a trailing edge 5″ of the leading book cover 5′. In that case, the following book cover 5′ in the stack 15′ is deposited onto the conveying belts of the conveying device 23 and for the time being remains in this waiting position.
[0079]
[0080] As shown, three separated out book covers 5′, but depending on the reviewing instant, at least two separated out and identified book covers 5′ can be made available for the further processing when using a cover feeder 9′ embodied in this way.
[0081] Since the cover magazine 17 and the upstream arranged first receiving device 14 have a relatively short design and after the book cover 5′ in the stacking chute 29 has been conveyed further, the side guides 29′ of the cover magazine 17 can be converted relatively quickly to the format of the following book cover 5′, positioned on the first conveying device 19 for the first receiving device 14. This available book cover 5′ can thus also be moved relatively quickly into the stacking chute 29 of the cover magazine 17 and from there can be made available for the further processing in the casing-in machine of the fourth operating region 10′ for the book completion line 1. During the format adjustment of the side guides 29′ of the stacking chute 29, the centering element 20′″ of the centering device 20 can be moved back, so that simultaneous with the further conveying of the book cover 5′ on the first conveying device 19 to the cover magazine 17, the following book cover 5′ can also be separated out completely from the second receiving device 18. Following this, the identifier 40 is detected with the aid of the second sensor 42 and the book cover is initially transported on the second conveying device 49 and then on the first conveying device 19 to the third sensor 44. There, the book cover 5′ is again displaced to the side and/or aligned corresponding to the signal produced by the control unit 38 from the information relating to the format and sequence of the book covers 5′ in the stack 15′ and corresponding to the centering required for the production unit 10′ in the book completion line 1.
[0082] With all other production units 6′, 7′, 8′, 10′ of the book completion line 1 and following the format changeover, the following book block 4 must still be transported to the downstream end in main production direction 2 of the respective operating region 6, 7, 8, 10 which in practical operations is equal to eight operating cycles. In contrast, when using the inventive cover feeder 9, 9′, respectively the corresponding method, making available the next book cover 5, 5′ requires only a single cycle following the format change.
[0083] With reference to
[0084] The identifier 40 on the book cover 5′, which is to be separated out of the respectively following stack 15′ of book covers 5′ having different formats, is therefore known faster than it is possible to transfer the book blocks 4, positioned in the respective production units 6′, 7′, 8′, 10′ of the book completion line 1, to the respectively following operating region 6, 7, 8, 10 to be made available at its the end for the next machine cycle. With the cover feeder 9, 9′ according to the invention, the identifier 40 on the book cover 5′ separated out of the second receiving device 18 can thus advantageously be read fairly quickly and processed by the control unit 38, even before the associated book block 4 is called up.
[0085] It will be understood that the above description of the present invention is susceptible to various modifications, changes and adaptations, and that the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.