IMPROVEMENTS TO OPENERS FOR SEEDERS

Abstract

Openers for a seeder, configured to be adjustably engaged with a soil surface when in use; each opener having compliance to vertical and lateral excessive forces independently applied to soil-engaging parts: a fertiliser tine, a seed tine, a press wheel, a coulter, and a support wheel. The openers share a hydraulic circuit, linked to each internal frame-lifting ram so that localised rise and fall effects arising from soil surface irregularities are shared, maintaining a mean height. The seed tine of each opener is made liftable immediately the preceding fertiliser tine is displaced. The openers do not require external weight support.

Claims

1. An agricultural machine; namely a seeder for placing seeds and optionally fertilizer into a soil surface including at least one array comprised of a plurality of openers attached to at least one rigid frame mounted upon the agricultural machine in an orientation transversely across a direction of motion; each opener including parts engaging with the soil surface selected from a range including a fertilizer tine; a seed tine; a closer plate, a coulter wheel; a press wheel and a support wheel; characterized in that a. each opener (FIG. 1, FIG. 2) is provided with mounting means for those parts engaging with the soil surface; and each opener and in turn the rigid frame derives support from the soil surface through those parts; b. the mounting means includes means to give way under excessive applied forces and to provide resilient restoring forces, when in use providing each part engaging with the soil surface with a freedom to be temporarily deflected by excessive vertical or lateral forces, thereby reducing adverse effects of said excessive forces. thereby being both vertically and laterally compliant; and c. a vertical mounting means for the opener includes an articulated parallelogram (112, 36, 5, 2) mounted on the frame (112) and bridged by a hydraulic ram (11) capable when in use of raising or lowering the frame according to a contained volume of hydraulic fluid sufficient to maintain an operating height.

2. An agricultural machine as claimed in claim 1, characterized in that each opener has a resiliently mounted frame (5) having sideways compliance responsive to sideways forces; the frame being supported on a parallelogram suspension (112, 36, 5, 2) provided with joints permitting sideways deflection; the frame (5) receiving sideways restoration forces from a compression spring (12) tending to force an arm comprised of plates (2),(2) of the parallelogram (1) backward against a pin mounted through the frame and through slotted holes (6) in the those plates; the sideways compliance being exhibited as a breakout force if the sideways forces exceed a predetermined threshold.

3. An agricultural machine as claimed in claim 1, characterized in that the or each frame (5) is subject to sideways restoration means, comprising restoring forces developed by pressure from the ram (11) connected diagonally across the parallelogram (1) tending to force the leading-edge sides of a set of slotted holes (6) within an arm of the parallelogram (1) comprised of plates (2),(2) against a pin passed through the slotted holes and the frame (112) of the agricultural machine; the sideways compliance being exhibited as a breakout force if the sideways forces exceed a predetermined threshold.

4. An agricultural machine as claimed in claim 2, characterized in that a fertiliser tine (85) is provided with a pivot (9) aligned in a horizontal axis shared with the ram (11) and the fertiliser tine is maintained in place by a force applied by the ram (11) against the stop (10) unless the tine is, when in use, being subjected to a transient force.

5. An agricultural machine as claimed in claim 2, characterized in that a support wheel (15) is maintained below the frame (5); the support wheel is provided with an independent resilient support capable when in use of independently restoring the support wheel to a normal direction of travel in relation to the frame (122) if a transient force causes a sideways movement of the support wheel.

6. An agricultural machine as claimed in claim 5, characterized in that a coulter wheel (22) is maintained below the frame (5); the coulter wheel is provided with an independent resilient support capable when in use of independently restoring the coulter wheel to a normal direction of travel in relation to frame (122) if a transient force causes a sideways movement of the coulter wheel.

7. An agricultural machine as claimed in claim 6, characterized in that a press wheel (14) is attached to the second parallelogram assembly (80) by a resilient support, resilient in a sideways direction, including a compression spring providing, when in use, a restoring force into a normal direction with reference to the second parallelogram assembly (80).

8. An agricultural machine as claimed in claim 4, characterized in that the ram (11) included in each opener is plumbed to at least one other ram within at least one adjacent opener; using a shared pipeline (11A), said rams and pipeline sharing a fixed volume of hydraulic fluid under a common pressure; thereby providing intercommunication means with other openers in order that instantaneous conditions affecting any one opener are communicated to said at least one adjacent opener.

9. An agricultural machine as claimed in claim 8, characterized in that substantially all rams (11) in the openers of the seeder are plumbed together by shared pipeline (11A) as a set and share a common volume of hydraulic fluid, so that when in use a compressive force applied to any one ram (11) will cause a flow of fluid from that ram to the other rams, thereby providing the array of openers with a capability to be lifted or lowered in accordance with vertical forces experienced by any one opener.

10. An agricultural machine as claimed in claim 8, characterized in that the machine has a mean height control comprised of a connection for the or each ram (11) is made diagonally across the corresponding parallelogram (1) thereby having an effect that as more oil is fed into the system and therefore raising the frame, the angle between any one ram (11) and its corresponding parallelogram (1) becomes more acute because the ram moves more in line with the parallelogram thereby, when in use, providing the array of openers having interlinked hydraulic piping (11A) between each of a plurality of rams (11) tends to maintain a stable average height about the soil surface.

11. An agricultural machine as claimed in claim 10, characterized in that at least some of the rams (11) in a set of openers within a leading bank of openers on the seeder are plumbed to a set of openers in the trailing bank thereby providing the openers with a capability to respond in anticipation of undulations on the soil surface thereby tending to maintain a predetermined depth of implantation of seeds and fertilisers.

12. An agricultural machine as claimed in claim 11, characterized in that the shared pipeline (11A) includes a pressure control means (11T) capable when in use of releasing excessive pressure.

13. An agricultural machine as claimed in claim 7, characterized in that a second parallelogram assembly (80) providing a vertically oriented support to an assembly comprising a seed time (91), a closing plate (96), and a press wheel (14) includes a coupling (45) capable when raised of lifting the seed tine assembly to the pivot point (9) above the fertiliser tine by a flexible yet inextensible chain (9A), so that a forward movement of the pivot point (9) in relation to frame (5) if caused by the fertilizer knife striking an obstacle will be communicated through the chain to the second parallelogram assembly (80) thereby causing the seed tine to be pulled up whenever the fertiliser tine is deflected upward, thereby providing anticipation of an obstacle by the seed tine.

14. An agricultural machine as claimed in claim 13, characterized in that a breakout force for pulling up the seed tine (91) through tension developed, when in use, in chain (9A) is predetermined by varying an amount of slack in the chain.

15. An agricultural machine as claimed in claim 14, characterized in that the second parallelogram assembly (80) is resiliently mounted in a vertical direction by an adjustable spring (42).

16. An agricultural machine as claimed in claim 15, characterized in that the parallelogram assembly (80) forces the upper end of the hollow seed tine to be placed further forward than the lower end, thereby providing a sloping angle for the seed tine.

17. An agricultural machine as claimed in claim 16, characterized in that the parallelogram assembly (80) includes a closer plate (94) mounted in advance of the seeder tine (91), wherein the closer plate bears an array of tiles (96) of a hard material attached to a leading face of the closer plate; the hard material being selected from a range including tungsten, tungsten alloys, tungsten carbide, and chromium alloys.

18. An agricultural machine as claimed in claim 4, characterized in that the relative heights above the soil surface of at least some of the parts engaging with the soil surface may be adjusted before use with means selected from a range including: a. placement of an end of the hydraulic ram (11) within one of a range of selected pivot points within frame (112), b. setting an amount of extension of a beam (30) maintaining the frame (5) above the support wheel (15) by selecting a hole through which a pivot pin is passed, c. setting extension of a beam (35) maintaining the frame (5) above the coulter wheel (22) by selecting a hole through which a pin is passed, d. setting an angle of attack of the fertiliser tine (85) by adjusting turnbuckle (36) and hence a tilt in frame (5), or by fertiliser tine angle (by moving the pin at stop (10).

19. An agricultural machine as claimed in claim 18, characterized in that adjustments including the depth of the coulter, the height of the tines, the force of the press wheel, the break-out force, fertiliser tine angle, and knife and closer angles and depths do not require use of tools; and adjustment to presswheel scraper clearance requires a hammer.

20. An agricultural machine as claimed in claim 18, characterized in that the relative heights of the frames above the soil surface may be adjusted during use by changing a loading amount of hydraulic fluid within the corresponding set of rams (11).

21. An agricultural machine as claimed in claim 4, characterized in that conversion of the seeder to a disc seeder is reversibly accomplished at each opener by (a) taking off the fertiliser knife (85) from the fertiliser plate (86), drawing the fertiliser tine (86) backwards into a held back position behind a pin inserted at point (87) on assembly (5), and (b) mounting an agricultural disc on the end of the fertiliser plate (85).

22. An agricultural machine as claimed in claim 1, characterized in that a torsion tube (4) is placed parallel to and in between the plates (2); each end of the torsion tube being welded to one of two spacers (3) that maintain separation between the plates (2).

23. An agricultural machine as claimed in claim 13, characterized in that the press wheel (14) is provided with a hard surfaced (62) adjustable scraper assembly (60, 61).

24. A bush for use in an agricultural machine including but not limited to a seeder; wherein the bush comprises an exterior comprised of a steel seam-welded tube surrounding a press-fitted plastics tube, previously formed by making a longitudinal slit along one side and including a chamfer sufficiently deep to surround an interior aspect of the seam weld of the tube.

Description

DRAWINGS

[0069] FIG. 1. Diagram showing an orthogonal right side view of an opener, lifted out of the soil.

[0070] FIG. 2. Diagram showing an oblique, partly from below, left side view of the opener, also when lifted out of the soil.

[0071] FIG. 3. Diagram showing the spring-loaded mount capable of providing sideway compliance for the supporting wheel (15), the press wheel (14), and the coulter wheel (22).

[0072] FIG. 4. Diagram showing a top elevation of the main parallelogram with the torsion tube.

[0073] FIG. 5. Schematic diagram of the shared hydraulic plumbing for rams 11.

[0074] FIG. 6 as 6a (the mount for the press wheel), 6b (the closing plate), and 6c (the spring that provides sideways compliance for the press wheel.

[0075] FIGS. 7 as 7a, 7b, 7c and 7d. Diagrams relating to bushings and shafts passing through frames.

[0076] Related to appreciation of the text and drawings is a Youtube video which shows the prototype agricultural machine “Rotacon RA40” in both the working and in the transport configurations as described in co-pending applications. See https://www.youtube.com/watch?v=FBPbtyuxy 4 which was downloaded on 10:09:2015. Sections of the video illustrate aspects of this application.

INTRODUCTION

[0077] This invention focuses on within-unit and between-unit relationships for openers within a seeder. It assumes use of an agricultural machine to be towed over a field carrying frames supporting items of agricultural equipment; in particular openers comprising parts of an air seeder.

[0078] It provides a suspension within a frame that provides support for the wheels and all other ground-engaging means (such as tines, openers, closers), allowing horizontal or vertical deflections, or both to occur in event of an obstacle on or in the soil, or undulation. In addition, openers are inter-coupled according to the invention, so that some events affecting one opener are transmitted to other openers. Further, some actions are coupled within any one opener so that for example a collision of a preceding fertiliser tine with a buried rock causes the following seed tine to lift before the seed tine reaches the obstacle. The invention also provides for easier adjustment of opener parameters.

[0079] For orientation, the reader is referred to FIGS. 1 and 2, showing a single opener, not in soil contact, from both sides. The leading part is at the right of FIG. 1. FIG. 2 is a partially oblique view from below, with the leading end at the left. The opener (which is one of perhaps 40 mounted on typical air-seeder agricultural machinery), is towed by frame (112) with the press wheel (14) trailing. Rolling tyre (15) provides weight support. The height of the frame (5) above the soil is set by selecting a hole along beam (30) for the pin that also serves as pivot (9) (see below). The cutting coulter wheel (22) is also supported at a settable height using a pin through a hole in beam (35). Fertiliser knife (85) is towed through the soil, while inserting fertiliser material. The seed tine assembly (91) trails behind and inserts seeds. The following press wheel (14) seals the slot.

[0080] Aspect #1:

[0081] Compliance. This aspect renders susceptible ground-contacting parts—especially the fertiliser knife (85), the seed tine (91), the coulter wheel (22), the support wheel (15) and the press wheel (14) of each opener of the typically 40 openers in one seeder—relatively tolerant of collision with an obstacle that may exist on or in the soil, such as a stone, or of tractor course changes. Sideways compliance in particular is provided. Apart from collisions with objects including buried rocks, tolerance to effects of swerves by the tractor is also provided, so that the seeder can proceed precisely along or close to a predetermined track.

[0082] If any of these parts were to be simply hauled along while fixed onto a mass having inertia without including any resilience in the fixing, an increased chance of breakage, and increased wear are expected. The parts of the opener are provided with a spring-loaded bias to set them normally straight ahead, yet to allow for sideways forces otherwise likely to damage the opener.

[0083] Each opener has two articulated structures each articulated to move in a parallelogram configuration. The leading parallelogram (1) is comprised of frame (112) at the forward or leading edge, top adjustable arm (36), bottom arm comprised of plates (2), and trailing frame or assembly (5). Ram (11) traverses parallelogram (1) diagonally—see later. Frame (5) is (in cross-section) a deep U-shaped shape with the closed edge along the upper left of FIG. 1. The trailing parallelogram (80) that supports the seed tine (91) and press wheel (14) comprises frame (5) at the leading edge, top arm (81), bottom arm (82), and trailing shaft (80A) which as shown is a box-section tube serving as the seed tine. The press wheel is mounted off the seed tine by brackets (24) and (25), from which the press wheel is mounted at a settable height with holes (29).

[0084] The lower arm of the parallelogram assembly (1) is shown in oblique view in FIG. 4. This arm consists of two adjacent long plates (2) orientated in a vertical plane with holes at both ends serving as pivot points. Provision is made for sideways deflection of plates (2) relative to frame (112), in case the entire frame (5) is deflected sideways. A restoring force is provided by spring (12) pressing on plate (13) fixed along the lower arm, and by the ram (11)—see below. Spacers (3) that hold plates (2) apart are fixed between these two long plates, ensuring that the plates (2) remain spaced apart by about 150 cm. A torsion tube (4) lies parallel to and in between the plates (2); each end of the torsion tube being welded to one of the spacers (3).

[0085] The top arm (36), has an adjustable length, being comprised of a turnbuckle mechanism. Each end incorporates a ball joint which allows arm (36) to move with any small movement of the opener at right angles to the direction of travel on striking an obstacle, in case the entire frame (5) is deflected sideways. The parallelogram (1) can move up and down in a conventional action, although that movement is modulated by ram (11). Absent any compliance, an obstacle colliding with fertiliser knife (85) or other parts would be likely to damage the opener.

[0086] The forward end of the lower arm (plates 2,2) is attached to the frame (112) by a pivot pin (34) through a slotted hole (6) made in each plate (2,2). The hole is elongated along the length of the plate, to provide for sideways compliance.

[0087] After an opener has been forced sideways by striking an obstacle, it is returned to its original alignment by ram (11) pushing the pivot pin (9), which is the rear mounting for the lower plates (2),(2) of the parallelogram (1) forcing those plates backward against a pin mounted through the frame and through slotted holes (6) within the plates.

[0088] Also, a force maintained by the strong compression spring (12) pushing against plate (13) attached to the lower plates (2),(2) of the parallelogram (1) forcing those plates backward against a pin mounted through the frame and through slotted holes (6) within the plates. The spring (12) has two more functions: it serves to hold the opener firmly when the seeder is being carried in the transport configuration, and it holds the opener up in the raised position when the seeder is in a working but lifted configuration during headland turns for extra clearance. Note that the hydraulic ram (11) when powered in an extension mode exerts a much greater force than the spring (12) and provides most of the force for both holding the array of openers in position and for bringing them back to the normal position after being deviated for example by striking an obstacle or after completing a turn.

[0089] As a result the parts of each opener are able, if subject to a “breakout force” to move from side to side to a limited extent, including parallelogram (1) to avoid damage arising from obstacles but is always biased so that it will return to its designed position.

[0090] The adjustable top arm (36) of the opener allows the operator to vary the angle that plate (5) makes with respect to a horizontal plane, in order to keep the seed tine parallelogram (80) close to horizontal if large changes are made to the sowing depth, while maintaining the same press wheel (14) pressure. If the seed tine parallelogram (80) angle is lowered, then a greater component of the horizontal dragging forces experienced by the seed tine (91) and the closer wheel (14) when being pulled through the soil are transferred to upward forces, reducing the press wheel pressure while a “raised” parallelogram (80) would tend to increase press wheel pressure as the seed tine is pulled through the soil. The seed tine (91) and the press wheel (14) are held at the desired angle by the seed tine parallelogram (80). Adjustment of sowing depth is discussed later in this specification under ASPECT #3.

[0091] Pivot (9) is attached to a pair of plates (7) to which the fertilizer tine/knife (85), (86) is fixed and comprises the fertilizer tine and knife assembly. The plates (7) are themselves pivoted on assembly (5) at a pivot point (8) that is shown in FIG. 4, placed below pivot (9). A stop (10) traversing assembly (5) and trailing pivot (9) serves to limit forward movement of the fertilizer knife assembly in its operating position that would otherwise be caused by extension of ram (11), which is provided with hydraulic pressure at pivot pin (9) in order to maintain a force on the plates (7) and fertilizer tine against stop (10). Should the fertilizer knife (85) strike an obstacle then an excessive backward force on the knife mounting forces plates (7) to rotate away from the stop and drive the piston into the ram (11), forcing hydraulic fluid back into the hydraulic system (see below). The knife is able to describe an arc around its pivot (8), lifting it backward and upwards over the obstacle.

[0092] FIG. 5 is a schematic diagram of plumbing for a mutually co-operative suspension in which a set of identical rams (11(1)), (11(2)) within an entire array of openers mounted upon a seeder are interconnected or plumbed in a parallel connection by their hydraulic pipes. See FIG. 5 which for clarity includes 5 rams only. The operator will open a valve 11(T) to fill the incompressible pipe (11A) and the connected displacement rams (11(x)) and thereby achieve the desired operating height of the frame (112) by forcing a required amount of hydraulic fluid into the set of up to 40 paralleled extension cylinders (11(1)), (11(2)) being all the openers of the seeder. That lifts all the frames. Then valve (11(T) is closed. Now pipe (11A) and the interiors of the rams (11) are a conjoined sealed space having a constant total volume holding an incompressible liquid. When any fertiliser knife, for example, is forced backwards by an obstacle causing that knife to lift, the pair of plates (7) will rotate about pivot point (8) and pin (9) of that opener will move forward reducing the length of the connected ram (11), pushing a volume of hydraulic fluid via pipe (11A) into the remaining rams, causing them to extend slightly and therefore frame (112) to rise slightly. This is a proportional effect. Greater backward movement of any knife and a greater number of affected knives at the same time results in a larger upward movement of the frame 112 and greater reduction in the load on the affected knives. This action is referred to again—for overall changes in soil surface level—in Aspect #2.

[0093] Protection for the following seed tine, if the accompanying fertiliser tine is displaced by an obstacle, is provided in this Example as follows. A tab (45) is attached to either the top arm (81) or the bottom arm (82) of the seed tine parallelogram (80) located behind the fertiliser tine. A normally slack chain (9A) or rope, inextensible cord or equivalent therefor is attached by a shackle through a hole to tab (45) at one end and at the other to a shackle around multi-purpose pivot pin (9). The chain is normally slack so that the fertiliser and seed tines can work independently. But when the fertiliser knife/tine is forced backward by an obstacle and pivot point (9) is pushed forward, the chain is pulled taut, raising the seed tine immediately and reducing the chance of it also being damaged by the obstacle. The amount of slack can be varied when the opener is set up so that the threshold of the seed tine movement in response to movement in the fertiliser tine can thus be altered. In normal practice the seed tine would only be forced to move if the fertiliser tine experienced a large deflection upward.

[0094] See FIG. 3. All three of the press wheel (14), the support wheel (15), and the coulter wheel (22) are mounted with spring-loaded means to provide an independent sideways compliance having a “breakout force” effect, but not independent vertical compliance, whenever an obstacle is an encountered or a swerve movement is imposed on the seeder. Each spring-loaded means tends to restore the wheel in a straight backward/forward line. FIG. 3 in relation to support wheel (15) illustrates the disposition. A trailing axle supported by a backwardly directed arm ((16) for wheel (15)) is pivotally mounted from a resiliently mounted, non-rotating support shaft (17); its axis parallel to the axis of the trailing axle. The forward end of the arm (16) is welded to a short rod or tube (17A) attached at right angles to the arm, which fits over shaft (17) and serves as the pivot which allows the supporting wheel (15) to move up and down in line with the machine. Shaft (17) is mounted through slotted apertures (18, 18) elongated in a leading/trailing direction in a rigid frame of the opener, allowing deviations to either side of perpendicular to the direction of motion. Each mount is drilled in the leading/trailing direction inside the mount (19A) and the hole is continued through shaft (17). Bolt (20) surrounded by coaxial compression spring (21) is passed through the hole. A retaining or locking nut such as one with a plastics core is tightened on to the spring to provide a desired straightening force against shaft (17). The hole through mount (19A) should be enlarged to allow side-to-side movement of bolt (20). The spring pushes the support shaft into alignment with the mount, at the left hand sides (as seen in FIG. 3) of holes (18) unless its force is overcome.

[0095] The same principle of spring loading, slotted holes, and a constant spring pressure is also used to maintain parallelogram (1) components in line yet provide sideways compliance, as previously described in this section.

[0096] Similarly, the axle of the press wheel (14) is mounted on an arm (24) extending from and attached to tab (39). The arm is attached to the tab (39) with an over-length bolt and held tight against the tab by a selected compression spring (23) coaxial with the bolt. (This aspect of the invention is not shown in the available drawing). During a sideways force to the arm this spring (23) will be further compressed. The wheel (14) is restored to the design alignment by action of the spring as soon as that large force is removed. Sideways compliance allows press wheel (14) to move sideways momentarily if it strikes an obstacle with sufficient force that it would otherwise be damaged.

[0097] Apart from potential damage arising from striking an unexpected obstacle, swerving the tractor pulling the air seeder while the frames are not raised—such as if the operator or a GPS steering mechanism fails to lift the machine early enough or lowers the machine too early when negotiating an end of field turn is likely to impose significant sideways forces on wheels. This is particularly relevant with the modern practice of using automatic GPS guided steering. After an end of field turn the GPS steering takes over from the operator and may aggressively steer the machine back to the correct A-B line.

[0098] As a result of providing sideways compliance at each opener and throughout the seeder, the seeder will track true, maintaining the accuracy required for the modern practice of seeding in between last season's rows. At the same time, sideways compliance reduces wear and damage. Vertical compliance includes improved obstacle avoidance and cooperation between openers assists with accurate seeding.

[0099] Typical, although non-limiting breakout values for the opener are: [0100] i) Fertiliser Tine 100 kg [0101] ii) Seed Tine 100 kg [0102] iii) Press Wheel 25 kg [0103] iv) Coulter 25 kg [0104] v) Support Wheel 25 kg

[0105] Backward Breakout—This is set at the conventional level of 400 kg common to most machines.

[0106] Aspect #2:

[0107] The suspension means, including height regulation. According to the invention no supporting wheels are attached directly to the frame (112) of the machine. Every opener incorporates a support wheel (15). The weight of each opener and a share of the seeder frame (112) is typically about 150 kg. That weight is supported, when the opener is lowered to the ground for use, partly by the support wheel and partly by the other working components. Seeders of this type are usually used on even ground. In case the soil surface is irregular and one or more supporting wheels moves upwards or downwards as required by surface variations the invention provides a mechanism to reduce the effect on the same opener and on other openers, so that all of the other openers cause the frame (112) to make a compensating movement. This is achieved by the following arrangement:

[0108] Each support wheel of each separate opener is pivoted off the frame by arm (16) as previously described. It is held in the vertical direction by a bar (30) (see FIG. 1) attached to the rear of arm (16) and at its top end to pivot point (9), to which the rear end of ram (11) is also attached. Bar (30) does not significantly restrict sideways compliance of wheel (15).

[0109] In Aspect #1 above the hydraulic interlinking mechanism was described in relation to any one wheel (15) meeting an obstacle. Aspect #2 refers to using the same apparatus in order to manage changes in level. The ram (11) is mounted at angle to the arms (2) and (36) of the parallelogram (1) of the opener so that if any one or more supporting wheels (15) moves upwards because of a rise in the surface then pivot point (9) will move forward and ram (11) on that wheel will shorten. As described in relation to FIG. 5, the extension side of the piston within each ram (11) is interconnected by plumbing in parallel to every ram (11) on every opener. The automatic control is proportional to the size of the movement of the affected wheels and to the number of affected wheels.

[0110] Given that the seeder according to the invention, including the interconnected ram system in which the frames and the openers are supported, when in use, by working components and individual wheels and in which the height of support of the frame at any time is determined by the volume of hydraulic oil in the interconnected ram system, it is useful to provide transverse stability across the machine. The diagram of FIG. 5a would not work unless each ram sharing pipe (11A) is mounted so that its pressure/displacement response is made non-linear.

[0111] Each ram (11) is mounted diagonally across the corresponding parallelogram (1) having an effect that as more oil is fed into the system and therefore raising the frame, the angle between ram (11) and its parallelogram (1) becomes more acute because the ram moves more in line with the parallelogram. As a result, the ram needs more hydraulic pressure to carry the weight of the frame. That effect keeps the machine stable and maintains the same average height of the frame (112) above the soil surface on both the right side and the left side of the seeder. It has a self-regulating attitude control.

[0112] If an external downwardly force was exerted such as by a person sitting on the right hand side of the frame (or by operating the seeder across sloped ground) , the right side would lower a little and the left hand side would rise a little, since the total hydraulic fluid volume in pipes (11A) is a constant, while the pressure in pipes (11A) would rise as a result. Now that the right hand side of the frame is lower, the angle between the right hand rams (11) and corresponding parallelograms (1) is increased, enabling it to carry the extra weight. The left hand side of the frame is now slightly higher decreasing the angle between ram and parallelogram and so coming to rest in a state of equilibrium though with a slightly higher overall pressure in the system caused by the added weight. The progression of the altering angle (for this prototype machine, 5.5 degrees with frame fully up and 7 degrees as measured between ram (11) and arms (2) with the frame almost on the ground) determines the side to side stability performance of the machine. Thus the machine has stability across its width. The effect is as if the rams are made to behave like stiff compression springs.

[0113] One benefit of dynamic height regulation is to ensure that none of the ground-contacting components (coulter, supporting wheel, fertiliser tine, seed tine or press wheel) of any individual opener are exposed to forces exceeding their individual share of the weight.

[0114] The interconnected hydraulic ram plumbing (FIG. 5) allows another design improvement. The combined weight of the openers and the structure from which they are suspended is such that normally each supporting wheel (15) together with other equipment in contact with the ground carries a load of approximately 150 kg. If the machine passes over large surface undulations it is possible that one of more of the supporting wheels will come off the ground, when the forward spacer (3) between plates (2) reaches the mechanical stop (37).

[0115] If the number of wheels off the ground increases to for example 25% of the wheels off the ground, the remaining wheels each have a load in excess of 200 kg. At the same time, hydraulic fluid pressure inside (11A) increases and fluid will be automatically bled back to the tractor tank from the system via a pressure relief valve, lowering the entire seeder machine until that the total number of wheels (15) bearing weight on the ground increases and the load on each wheel becomes less than 200 kg. This prevents damage to all of the opener components and their respective bearings in rougher terrain. In an extreme case the hydraulic fluid will continue to be bled off and the frame will be lowered until the frame (112) itself is on the ground without exceeding the load on any one supporting wheel (15) and its associated opener components beyond a predetermined upper limit. The operator will become aware of that. When the terrain improves the operator can choose to re-inject hydraulic fluid volume into the plumbed-in-parallel rams (11) and raise the machine again.

[0116] Since the weight of all of the openers and the associated frames of an air seeder is borne by the array of support wheels (15) and other components upon or within the soil when in a working configuration and lowered, the openers can closely follow the ground contours when the chassis of the seeder, which preferably has a tow eye allowing both horizontal and vertical pivoting so that the chassis, bearing the frames and the openers which are rigidly connected to the frames may trail behind the tractor while remaining laterally centered in relation to an axis of symmetry of the entire air seeder, coincident with a beam connecting a tractor linkage to a following trailer and hopper.

[0117] Seeder operation while traversing a curved path when in the working configuration and lowered is discussed. For example, making detours around obstacles such as trees or water fixtures require turns. This also applies when the operator is late in raising the openers during an end of field turn and/or lowers them early after such a turn. The sideways movement required of any one of the openers increases toward the side of the machine on the inside of the turn, and some seeders may exceed their breakout force limits. The openers on the inside make the tightest turn. An advantage of this invention is that the sideways compliance provided to the openers and parts thereof will reduce sideways forces on the working components of each opener during a turn. The machine will also require less tractor power since each opener is following a low-resistance path. The machine, as described elsewhere, is provided with an additional overall sideways compliance mechanism—if the total sideways load reaches 2000 kg, then all frames 112 and the openers are temporarily allowed to move sideways in response to such a force but will return to the path directly behind the tractor as soon as that force is reduced. This mechanism is described in a co-pending patent application (see “Cross-reference”). Striking an obstacle like a stone while carrying out a turn markedly compounds the problem. And in case of disc seeders the force required to “drag” it sideways during a turn must be taken by the disc bearings, making sideways compliance even more important.

[0118] This seeder uses only the small diameter individual opener support wheels (15). There are no support wheels directly attached to the frame. This means that the two rows (a leading bank of 20 and a trailing bank of 20) openers can be very close together in a fore and aft direction and therefore close together on the circumference of the turn, thus minimising the sideways forces. Since the openers according to this invention are capable of individually and separately moving sideways by a limited amount if subjected to sideways forces without damage as described in Aspect #1 above, this invention is better able to withstand the forces that occur during a turn or curved path while carrying out seeding.

[0119] The machine we describe has a total of 40 small support wheels (15) each attached to a corresponding opener that collectively support the working frame. Each wheel typically supports 150 kg although the weight is reduced when components of the opener, including for example those components that ride on or penetrate the soil are engaged with the soil. An advantage is that the compaction will be much lower than for prior-art seeders where the working frame is carried by fewer wheels each carrying a heavier load. The operator may choose to increase or decrease the proportion of weight borne by the wheels, by adding to the volume of hydraulic fluid into the common pipe (11A) (see FIG. 5) connected to all the rams (11) thereby raising the frames (112a) and (112b), or letting hydraulic fluid out, respectively.

[0120] Aspect #3:

[0121] Adjustments to the openers, to vary seed placement within the soil. See FIG. 2 in particular.

[0122] 1. Press wheel (14) height adjustment. A tab (27) is attached to the rear of the seed tine (80A) above tab (39) and a pin (28) is set in this tab (27). A flat bar (25) is bolted by a single bolt at its lower end to arm (24), which spaces the press wheel back from the seed tine (80A). A spring ((26)—not shown) concentric with this bolt holds the bar (25) against the arm (24). The upper end of bar (25) has a number of holes (29). Any one hole may be selected, to set the height of the press wheel. Pulling bar (25) to one side (compressing spring (26) in the process and placing one of the holes (29) over the pin (28) preserves the setting. The spring (26) holds bar (25) in place once it is “pinned”. No tools are required for this adjustment. Adjusting the height of the press wheel adjusts the depth of each seed tine (80A) in any one opener.

[0123] 2. Separate press wheel (14) pressure (weight) adjustment. A bolt (44) is fixed between the two plates which make up assembly (5) at the bottom rear corner. A notched bracket (41) is fixed to the top of seed tine (80A). A tension spring (42) is attached at its bottom end to bolt (44) and at its top end to a short length of chain (43). A selected link in the chain (43) is fitted into the notched bracket (41). The weight on the press wheel/seed tine combination can be adjusted by the choice of link in the chain (43). No tools are required for this adjustment, either.

[0124] 3. Supporting wheel (15) height adjustment. Adjusting the height of the supporting wheel adjusts the depth of the fertiliser knife in this machine. The pin, previously described in this section as pivot point (9) is set in plates (7) fixed to the fertiliser tine. A bracket (38) is fixed to the rear end of arm (16) and a pin (48) is fixed to the bracket. A bar (30) including a row of spaced holes at its upper end and two more closely spaced holes at its lower end provides the height adjustment for supporting wheel (15). The bar can be attached at its upper end by slipping any one of the holes provided over the pin at pivot point (9) and at its lower end by placing either of the two holes over the pin (48) and securing it with a linch pin. No tools are required for these adjustments.

[0125] 4. Coulter wheel (22) adjustment. See FIG. 2. A pin (31) is fixed to the rear of the arm (32) behind the axle of the coulter. A pin (33) extends from pivot point (34) on plate 5. A bar (35) has multiple holes at its upper end and two holes at its lower end. The height of the coulter is adjusted by choosing which of the range of holes in the upper end to slip over pin (33) and which of the holes in the lower end to slip over pin (31). The bar is secured on pins (31) and (33) using a linch pin. The machine as designed offers a much more positive and accurate coulter depth adjustment than existing machines. No tools are required for this adjustment.

[0126] 5. Break-out force adjustment. As seen in FIG. 1, any of two rows of holes through frame (112) are selected to mount the pivot point for the forward end of ram (11). Choosing holes that increase the angle of ram (11) relative to the momentary attitude of the parallelogram will reduce the hydraulic fluid pressure in the pipe (11A) connecting rams (11) in adjacent openers. The reduced hydraulic fluid pressure lowers the sideways force required to cause the opener at the level of parallelogram (1) to “break-out” i.e. move plates (2) within the slotted holes (6) as described in Aspect #1. Similarly, the reduced hydraulic fluid pressure will lower the backward “break out” force for the fertiliser tine.

[0127] 6. The fertilizer tine angle can be adjusted by choosing a different hole for stop (10). (The range of holes is not shown in FIGS. 1 and 2.) A steeper fertilizer tine angle is selected when the desired result is a narrow knife entry with more fine soil produced at the knife entry, although this option will require more tractor horsepower. A shallower fertilizer tine angle is likely to produce larger clods of soil (and less fine material). The depth of the fertiliser tine is adjusted by adjusting the supporting wheel (15) as previously described in this section. The depth can also be adjusted as follows: The assembly (5) is provided with two holes for pivot point (8) about either of which the plate (7) and the fertiliser tine will pivot. Moving to the lower hole will also lower the fertiliser tine, in relation to the supporting wheel (15). Furthermore, fine adjustment to the depth of the fertiliser tine/knife in relation to the support wheel can be made by adjusting the length of the top link (36). Some adjustments for the seed tine and closer are covered under Aspect #5.

[0128] 7. The presswheel scraper clearance can be adjusted A scraper system for the presswheel (14), to maintain the wheel clean as shown in FIG. 6a and FIG. 6c, comprises a 10 mm mild steel rod (60) welded to the top edge of presswheel axle support bar 24 and extends rearwards past the edge of the presswheel. Just past the rear edge of the presswheel, the rod (60) is bent at right angles so that it is parallel to axle of the presswheel and almost touching the rubber surface of the presswheel tyre. A square (50 mm×50 mm×12 mm) piece of mild steel (61) is welded by its upper edge to this end piece of the rod (60) so that (61) is almost touching the presswheel tyre. A 12 mm×50 mm×5 mm wear strip of tungsten or tungsten carbide or the like (62) which acts as the scraper is soldered or otherwise securely attached to the lower edge of the mild steel square (61). The scraper can be moved closer to the tyre (because of wear of the tyre or the tungsten wear strip) simply by bending rod (60) downwards. The geometry of the set up shown in FIG. 6a provides that as the rod (60) moves down, the square (b) and the wear strip (c) move closer to the tyre. This bending down can be simply done with a hammer.

[0129] Aspect #4:

[0130] Disc Seeder Conversion. The openers are reversibly converted to a disc seeder mode as follows. [0131] 1. The fertiliser knife (85) is detached from its “knock-on” fitting on the fertiliser tine (86). [0132] a. The fertiliser tine (86) is then drawn backwards (by hand) and secured in a held back position behind a pin inserted at point (87) on assembly (5). [0133] 2. A knock-on fitting is welded to a standard “off-the shelf” disc seeder assembly. [0134] 3. The knock-on fitting can be attached to the fertiliser tine (86) previously occupied by the fertiliser knife. It can be secured there by a pin though hole (90). [0135] 4. In an alternative conversion, a disc seeder assembly is bolted to the fertiliser tine (after removing the fertiliser knife).

[0136] It should be noted that drawing back the fertiliser tine (86) causes the seed tine to be raised out of its working position by the chain (9A) fixed to tab (45) as previously described in relation to Aspect #1. If the operator wants to use the seed tine in conjunction with the disc (perhaps when planting canola), the chain can be disconnected. The inventor suggests to alter the angle of the ram (11) to a steeper angle relative to the parallelogram, as described in Aspect #3, to lower the sideways “break-out” force because the bearings on any disc assembly are less robust than the one-piece fertiliser tine.

[0137] It is important to note that while the weight of the opener (and its share of weight of the frame and chassis) can be used to press and hold the discs in the ground, no one disc will experience a load greater than the weight of the opener to which it is attached, plus its share of the frame (112) and support beams weight. As a result, the discs will always be cutting (and seeding) at the set depth unless forced upwards by an obstacle exerting an effective force greater than the weight of the opener to which it is attached, plus its share of the frame and seeder chassis weight.

[0138] As an option, the coulter wheel can be removed and the support wheel can be moved sideways to the coulter wheel position (in line with the discs). Then, the support wheel can partially smooth the ground prior to the disc (or discs) cutting it, which is useful in some planting conditions.

[0139] Aspect #5

[0140] Use of Hard-surfaced Tiles on the Closer Plate. A tab (39) is attached to a trailing side of box-section seed tine (91) near the bottom, as a mount for a closer plate (94) that is intended to and protrude below the end of, and on the leading side of, the seed tine. Several holes (93) are drilled in tab (39), which may also be used as a base for strip (24) that supports the closer or press wheel (14). Tab (97) includes a number of holes (obscured in the Figs) arranged in a vertical row relative to the operating orientation of the closer plate (94). The closer plate (94) is mounted on seed tine (91) by fastening a bolt through a selected one of the tab holes (98) in (97) and one of the holes (93) in tab (39).

[0141] The closer plate consists of a metal plate (94), a side attachment plate (97) welded along one side as an “L” shape, and a number of hard-wearing tiles (96) attached to the leading surface (94). The tiles may be comprised of tungsten or a hard tungsten alloy, or tungsten carbide, or a hard metal such as “Stellite®” which can be applied by an arc welding rod.

[0142] By selecting the appropriate hole (98) in tab (97) the operator can choose the angle that the closer plate (94) presents to the soil. When in use, the drag force on the closer plate (94) holds it firmly against tine (91). Also, by choosing the appropriate hole (93) in the tab (39) the operator can alter the depth of operation of closer plate (94). This is important so that the closer plate (94) can be lowered progressively as the tungsten plates become worn. The preferred arrangement of tiles (96) on closer plate (94) is the arrangement shown in FIG. 6b. The centre third extends deeper than the outside thirds as shown in FIG. 6b. The plate itself may extend below the centre tile to provide support since hard materials are often brittle.

[0143] Note that the seed tine (91) is aligned so that in normal use the hollow centre of the typically box-section tube has a trailing slope toward the downward end, so that seeds separated out by the cyclone at the top of the tine flow along the leading side of the tine and are fed into the soil. FIGS. 1 and 2 assume that the apparatus is not engaged with the soil. Engagement would shift some parts.

[0144] When in use, the centre third of the closer plate (94) will make a deeper “trench” than the edges. Seed tine (91) slopes forward at the top, relative to the bottom of the tine. The seeds that slide down the forward inside surface of seed tine (91) are travelling forward at the speed of the seeding machine itself and will fall accurately into the deeper trench made by the centre third of the closer plate (94), while the shorter side tiles allow fine soil to travel around the protruding centre third and settle around and on top of the seed. The inventor believes that this closer plate and process will provide good seed to soil contact once the press wheel has compacted the fine soil. Larger clods of soil if present are likely to stay in front of closer plate (94) until sufficiently broken into smaller fine soil or are ejected from the trench. The use of three thirds is merely one option. In other versions the closer plate could be divided differently e.g. 20% on each side with the centre 60% extending deeper.

[0145] The accuracy of this seed placement allows a 50 mm wide press wheel to be used in conjunction with the 50 mm wide closer plate to optimum efficiency in compacting ‘fines’ around the seed optimising seed/soil contact.

[0146] Aspect #6.

[0147] Use of plastic-lined metal bushes. The bushes in the machine described are thought to be unique in their low cost, ease of replacement and availability of replacement material.

[0148] Preferred bushes for use at a variety of places in each opener of the seeder can be made as shown in FIG. 7a using seam welded steel pipe (70) which is inherently very straight. Although it is smooth on the outside, the weld produces a straight raised line on the inside of the pipe. Semi-rigid polyethylene pipe as is commonly used for agricultural water reticulation, which comes in a variety of diameters and wall thicknesses depending on application and price, is modified and then pressed into the inside of the seam-welded pipe as follows: A selected length of polyethylene tubing (71) having an outside diameter just larger than the inside diameter of the seam welded pipe is split lengthways (72) and a bevel of polyethylene is removed along each outer edge of the split. The resulting “V” profiled space provides a space to accommodate the raised seam on the inside of the seam welded pipe, holding the polyethylene tube tight and not rotatable within the pipe. The width of the fillet (72) can be adjusted to ensure a tight fit within the seam welded pipe.

[0149] A non-rotatable shaft (as described below) having a diameter slightly less than the inside diameter of the bush is pushed through and secured. In situations where the bush is held in place by welding to a frame, the plastics tube is inserted after the weld has cooled down. The plastic insert is replaceable, in the event of excessive wear between the bush and an internal moving shaft.

[0150] Three options for securing the shaft, especially in the event that the outer pipe is to be movable in relation to a mount for the bush, are shown in FIGS. 7b, 7c and 7d:

[0151] Shaft (49) in FIG. 7b) is provided with a flat side or facet near the end, to be inserted through a matching hole in the frame (73) in FIGS. 7b, 7c, and 7d; laser or otherwise cut so that it has a flat portion corresponding to the flat side or facet of the shaft. See FIG. 1 and the holes in frame (112), as examples. The shaft can be made from straight rod (without a head on the other end). Only that part of the shaft including the flat side can pass through the shaped hole including a flat portion. A linch pin passed through a hole in the flat end of the shaft (on the other side of the frame) can secure the shaft.

[0152] Holes including flat portions can be made using a flat piece of steel (50) welded partly over the hole as in FIG. 7c) thereby preventing rotation of the shaft.

[0153] Preferably the flat (49) and the flat side of the hole or the piece of steel are mounted so that they oppose one another in the direction of normal load in normal operation to prevent wear.

[0154] In another option useful for slotted holes, as in FIG. 7d, a roll pin (51) is fitted through a transverse hole drilled in the shaft. A semicircle of pipe (52) of a slightly larger diameter than the shaft is welded to the frame and prevents the shaft with the roll pin from rotating. This mechanism is useful for shafts passing through slotted holes as described elsewhere in this specification; for example holes (6) through frame (112). Alternatively two separate stops could be fixed to the frame adjacent roll pin (51) to achieve the same result.

RESULTS AND ADVANTAGES

[0155] A seeder including this aspect of the invention is thereby capable of averaging out the height of a surface undulation. This can be seen in the Youtube video identified above. For example; if the leading row of openers had gone into a 100 mm cross-field depressed undulation, then the front row of openers will become lower by 50 mm relative to the frame (112) the trailing row of openers will rise by 50 mm (relative to the frame (112). The leading-row rams had become extended and since the hydraulic fluid volume in all the rams (11) is constant then hydraulic fluid will flow from the trailing-row rams (11) to the leading-row rams (11). As an immediate result, the rams in the trailing row are retracted, raising the corresponding openers relative to the frame thereby tending to ensure that all openers are taking an equal share of the weight of the frame (112).

[0156] This invention has an effect of providing what used to be a rigid array of openers and parts with an ability to go over or around obstacles, and to cope with undulations, while maintaining predetermined seeder settings. Accordingly, the parts that come into contact with or engage the soil are provided with resilient or biased supports that allow sideways movement and vertical movement.

[0157] Use of the shared local control system “hard-plumbed” into the rams (11) allows each opener to deal directly and immediately with undulations while applying the designed force on the working components of that opener. It will raise and lower the frame (112) in response to the feedback from collective hydraulic rams (11). When in use, the frames seem to float above the ground following the average contour of the ground below it. It cannot dig in to the ground at one end or float too high above the ground at the other end because the feedback system will adjust the height of the frame to prevent it.

[0158] The skilled reader will appreciate that the described ways to provide the working parts, including fertiliser and seed tines and the wheels with sideways compliance will substantially reduce wear on seeder parts, and reduce tractor horsepower, and will increase the probability of optimised planting.

[0159] A seed tine/closer combination according to this invention can be adjusted as it wears so that the need to replace the closer plate parts is very significantly reduced (by orders of magnitude).

[0160] The seeder—as a delivery mechanism—is very robust. The closer design with its mounting flexibility ensures optimum production of “fines”, closure of the fertiliser trench, accuracy of seed placement and reliable coverage of the seed with soil by the press wheel.

[0161] Finally it will be understood that the scope of this invention as described and/or illustrated herein is not limited to the specified embodiments. Those of skill will appreciate that various modifications, additions, known equivalents, and substitutions are possible without departing from the scope and spirit of the invention as set forth in the following claims.