HEAT STORING AND HEAT TRANSFER SYSTEMS

Abstract

A heat storage and transfer system incorporates a primary heat storage chamber that is thermally insulated and which in use, contains a heat storing liquid or solid and a thermal energy to electrical energy converter in or thermally coupled to at least one of: i) a secondary chamber external to and adjacent the primary heat storage chamber through which a liquid or steam to be heated is passed in use; and ii) a thermal conduction plate/surface external to the thermally insulated primary heat storage chamber or body. The system has a heat transfer feature to selectively transfer thermal energy from the heat storing liquid or solid of the primary heating chamber to the thermal conduction plate or the liquid or steam to be heated in the secondary chamber for the thermal energy to thence be converted to electrical energy by the thermal energy to electrical energy converter.

Claims

1. A heat storage and transfer system that comprises: a primary heat storage chamber or body that is thermally insulated and which in use contains or comprises: a heat storing liquid or solid; and a thermal energy to electrical energy converter in or thermally coupled to at least one of: i) a secondary chamber external to and adjacent the primary heat storage chamber or body through which a liquid or steam to be heated is passed in use; and ii) a thermal conduction plate/surface external to the thermally insulated primary heat storage chamber or body; the system having a heat transfer feature to selectively transfer thermal energy from the heat storing liquid or solid of the primary heating chamber or body to the thermal conduction plate or the liquid or steam to be heated in the secondary chamber for the thermal energy to thence be converted to electrical energy by the thermal energy to electrical energy converter, wherein the secondary chamber is a conduit through which the liquid to be heated is able to flow and wherein the primary heat storage chamber is thermally insulated and substantially shielded by a thermal barrier from conductive direct heat transfer relationship with the secondary chamber and the thermal barrier comprises a vacuum gap/chamber/moveable shield, and wherein the heat transfer feature comprises a mechanism that moves a surface on the primary heat chamber or body and a surface on the secondary chamber relative to each other to move together to be substantially contacting each other for thermal energy transfer or to move apart.

2. The heat storage and transfer system as claimed in claim 1, wherein the heat transfer feature for selectively transferring thermal energy from the primary heat chamber to the secondary chamber comprises a heat conductive material thermal shunt.

3. The heat storage and transfer system as claimed in claim 1, wherein the heat transfer feature moves within the vacuum gap/vacuum chamber between the primary heat chamber and the secondary chamber and selectively operates to thermally bypass the thermal barrier defined by the vacuum gap/l vacuum chamber/shield.

4. The heat storage and transfer system as claimed in claim 1 wherein the mechanism comprises a drive piston and/or a worm drive.

5. The heat storage and transfer system as claimed in claim 1, wherein the mechanism moves the primary heat storing chamber or body or a substantial part thereof upwardly and the appliance comprises a spring or counter-balance to reduce the energy required for that.

6. The heat storage and transfer system as claimed in claim 1, wherein the primary heat storing body is a solid mass.

7. The heat storage and transfer system as claimed in claim 1, wherein the first chamber and second chamber are configured one with a male surface and the other with a female surface to inter-fit.

8. The heat storage and transfer system as claimed in claim 1, wherein said surface of the primary heat chamber or body and said surface of or thermally coupled to the secondary chamber are mating curved or conical surfaces that inter-fit.

9. The heat storage and transfer system as claimed in claim 1, wherein the secondary chamber comprises a pipe or conduit that coils tightly in a spiral around a perimeter of the thermal barrier.

10. The heat storage and transfer system as claimed in claim 1 wherein the system has a processor or controller operatively linked thereto that is programmed to control the system.

11. The heat storage and transfer system as claimed in claim 10, wherein the processor or controller is programmed with one or more predictive algorithms to predict and thence control the system to manage operation of the system's storage of thermal energy and release for generation of electrical energy to meet demand spikes/predicted demand.

12. The heat storage and transfer system as claimed in claim 10, wherein the processor or controller is programmed to control the system to manage operation of the appliance's storage of energy surplus electrical energy from renewable sources is available and in doing so reconciles how long it can store the energy and when it predicts electrical energy will next need to be provided.

13. The heat storage and transfer system as claimed in claim 1, wherein the system has thermal sensors, suitably with at least one in the primary chamber/body, and a processor for stop-go regulated control of operation of the system and wherein the system processor is configured for smart control of operation based on environmental data and/or information concerning available energy supplies.

14. The heat storage and transfer system as claimed in claim 10, wherein the processor communicates with household appliances/electrical appliances on a common local mains electric power supply particularly those whose activation or power consumption levels are discretionary and will control whether they turn on/off or increase/decrease power use dependent on both the amount of energy stored in the system that will be a factor of the temperature of the primary heat storing chamber or body or the surrounding inner vacuum chamber and also the forecast weather conditions of the next few days that will predict the level of both on site and off site renewable energy sources that can be harvested and stored in the system.

15. The heat storage and transfer system as claimed in claim 1, wherein the system when required heats water to form steam or superheats steam and which is delivered to a steam turbine to generate electricity.

16. The heat storage and transfer system as claimed in claim 1 wherein the liquid or solid of the primary heat storage chamber or body is selected from the group comprising: super-heated water; molten salt; cast iron, copper, stainless steel or a concrete composite that preferably also includes copper bars, rods, filaments. Iron pellets and/or silicon.

17. The heat storage and transfer system as claimed in claim 1, wherein the system has a thermal conduction plate/surface external to the thermally insulated primary heat storage chamber or body onto which the thermal energy to electrical energy converter (such as a Stirling engine or other heat engine or thermal generator) is mounted for heat transferred from the primary heat chamber/body to be conducted to the thermal energy to electrical energy converter (eg to the hot end of the Stirling motor).

18. The heat storage and transfer system as claimed in claim 1, wherein the system has a primary heat body that comprises a heat storage mass with a copper sheath or casing.

19. The heat storage and transfer system as claimed in claim 1, wherein the system has a primary heat body that comprises a heat storage mass that is a composite of solid materials with a copper lattice or elongate copper elements therein to distribute heat therethrough.

20. The heat storage and transfer system as claimed in claim 1, wherein the system has a primary heat body or chamber that is ensheathed or encased by a radiant heat barrier.

21. The heat storage and transfer system as claimed in claim 20, wherein the radiant heat barrier is collapsible.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Preferred embodiments of the invention will now be more particularly described, solely by way of example, with reference to the accompanying drawings in which:

[0035] FIG. 1 is a schematic transverse sectional diagram of a preferred embodiment of the present invention;

[0036] FIGS. 2A and 2B each show schematically the switchable thermal shunt in the thermal barrier wall between the primary heat chamber and the secondary chamber, with FIG. 2A being in the inoperative state and FIG. 2B being in the operative state for transferring heat across the barrier wall;

[0037] FIG. 3 is a simple schematic diagram showing an encapsulated heating element that is thermally insulated from its immediate surroundings and which may be selectively placed in heat transfer arrangement to the primary heat chamber, suitably in the wall of the primary heat chamber;

[0038] FIG. 4 is a simple schematic diagram showing a twin-walled configuration of the primary heat chamber and with a pair of thermal shunts in series to complete the thermal transfer there-across;

[0039] FIG. 5 is a simple schematic diagram showing a twin-walled insulated sandwich configuration of the outer wall of the secondary heat chamber and/l or of the external body casing of the appliance;

[0040] FIG. 6 is a simple schematic diagram of a vacuum-ensheathed pipe and a connector sleeve;

[0041] FIG. 7 is a simple schematic diagram showing the appliance mounted to/coupled to pipes of a solar hot water array;

[0042] FIG. 8 is a simple schematic diagram showing the appliance integrated into a solar PV array;

[0043] FIG. 9 is a schematic sectional diagram of a preferred embodiment of the appliance having a thermal shunt arrangement wherein the heat storage primary chamber and secondary chamber move relative to each other to switch between heat storage and heat transfer states;

[0044] FIG. 10 is a diagram showing the upper and lower positions of the primary chamber as it moves between heat storage and heat transfer states;

[0045] FIG. 11 is a diagram illustrating in more detail the waste water heat recovery arrangement of the FIG. 9 system;

[0046] FIG. 12 is a schematic sectional diagram of a further preferred embodiment similar to that of FIG. 9 but where the primary heat storage body is a solid core of cast iron and is in two parts that are counter-balanced to reduce the energy requirement to move the heat store to contact the secondary chamber;

[0047] FIG. 13 is a sectional diagram of a further preferred embodiment similar to that of FIG. 9, the primary heat storage body comprising a core that moves into and out of heat transfer with the surrounding secondary chamber, the motion here being driven pneumatically and the core in this view being in its engaged state for transferring heat to the secondary chamber;

[0048] FIG. 14 is a sectional diagram corresponding to FIG. 13 but of the core in its disengaged state;

[0049] FIG. 15 is a sectional diagram of a further preferred embodiment similar to that of FIG. 13, but the motion being driven electro-mechanically, hereshown as by a screw jack driven by an electric motor, the core here being in its engaged state for transferring heat to the secondary chamber;

[0050] FIG. 16 is an external side elevation view of the FIG. 15 embodiment;

[0051] FIG. 17 is an external orthogonal view of the Figure embodiment;

[0052] FIG. 18 is a sectional diagram corresponding to FIG. 15 but of the core in its lowermost disengaged state as typically during a safety cut-out, and the view further schematically showing the preferred locations of thermocouple temperature sensors and of heating elements; and

[0053] FIG. 19 is a schematic sectional diagram of a further improvement to the system where the primary heat storage body comprises a core that moves into and out of heat transfer with the surrounding secondary chamber, the further improvement comprising a radiant heat barrier that is mounted between the core and the surrounding secondary chamber.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0054] Referring to FIG. 1, the illustrated embodiment of the appliance is a plumbed system that receives incoming pressurised cold water from a mains water supply. The mains water supply will commonly be at a pressure of between 1 and 4 bar and by virtue of that pressure is driven through the system without need of pumping. The water flows through the system from the inlet 10 (at the left end of the system as illustrated) to the outlet 20 (at the top right hand end as illustrated). The cold water entering the system at the water inlet 10 first passes through a non-return valve to enter an aerial heat exchanger 11 of high external surface area (suitably with plates or fins and similar to a radiator) and which serves to warm the water passing through it to around the ambient room temperature of the room in which the system is installed. The aerial heat exchanger 11 has below it a drip tray for any vapour in the room condensing on it, the drip tray having a surface area sufficient to catch all run-off and ensure evaporation without the need to empty the drip tray manually.

[0055] Next the warmed water passes into a fluid heat exchanger zone 12 to further pre-heat the inflowing water. This heat exchanger 12 suitably serves to use scavenged waste heat from warm waste water or other warm sources in the building. It may, for example, harvest heat from kitchen sink or bath water, picking up heat from washing machines/dishwashers (possibly even from ovens, fridges et cetera). The heat exchanger 12 will only be activated if the waste water is at a greater temperature than the water flowing through the system.

[0056] Next the further warmed water passes into the main body of the heating appliance. The main body of the heating appliance has an insulated outer casing 13 which is suitably formed as a vacuum chamber to minimise heat losses. The outer casing 13 is suitably cylindrical and houses at its core a thermally insulated and pressure-retaining primary heat chamber 14 for storing thermal energy in super-heated liquid. The primary heat chamber 14 is surrounded by a secondary chamber 15. The secondary chamber 15 is the chamber/conduit through which the pre-warmed water is passed to heat it to its target temperature.

[0057] The secondary chamber 15 within the outer casing 13 is, in this illustrated embodiment, divided into 3 separate chambers/sub-chambers 15a, 15b, 15c that will each heat the flowing water respectively to an ever higher temperature as it flows therethrough. The first chamber/l sub-chamber 15a heats the water to a temperature of from 30° C. to 50° C. suitable for space heating. The second chamber 15b heats the water further to between 55° C. and 60° C. to serve as normal tap hot water above the Legionella risk temperature of 51° C. There will be a separate outlet from this chamber 15b. The third chamber is where the water passing through the chamber 15 will be heated further to reach its substantially ultimate maximum temperature of, for example, 70° C. or even approximately 100° C. for use as a boiling water tap or as steam if used to drive a dynamo et cetera.

[0058] The pre-warmed water thus flows into first chamber 15a within the casing 16, which may be a first sub-chamber 15a of the secondary chamber 15. This first chamber 15a is suitably an accumulator having a diaphragm 16 that ensures that the water pressure within the main volume of the secondary chamber 15 is constant and absorbs any pressure fluctuations. There may also, as illustrated, be a heat exchanger 17 in this first chamber 15a carrying heated water from a solar hot water system if present and working to further pre-heat the warmed water. The heat exchanger in the first chamber or sub-chamber 15a within the casing 13 can alternatively serve as a heat exchanger for a low to medium temperature space/central heating circuit working between 30° C. to 50° C. if required.

[0059] The heated water then flows from first chamber 15a within the casing 16 to second chamber 15b within casing 16, where it may be heated by a yet further heat exchanger 18 to a temperature of above 51° C., preferably of from 55° C. to 60° C. to produce normal tap hot water dispensed through a separate outlet 19 from the chamber.

[0060] The heated water then flows from second chamber 15b within the casing 16 to the third chamber 15c within the casing 16. The third chamber is where the water may be heated by heat transferred out from the Primary heat chamber 14 to raise the temperature of the water to the target of approximately 100° C. for a boiling water tap. In another variant the system is primarily a space-heating and hot water system with up to 60° C. water coming out of the main outlet 20 (near the top in FIG. 1) rather than boiling water. A near boiling water tap/outlet may in that case, if desired, be provided instead as an optional additional feature and may be provided external to the secondary chamber optionally at an additional external chamber of the appliance.

[0061] The primary heat chamber 14 is defined by an envelope/sidewall 21 that is formed as a vacuum flask. It may for greater energy storage efficiency, as per FIG. 4, have a double thick envelope/sidewall 21 construction comprising an outer vacuum zone 21a and inner vacuum zone 21b defined between inner 21c, intermediate 21d and outer 21e walls, for very high insulation levels.

[0062] The inner wall 21c of the primary heat chamber 14 is suitably lined with glass or special alloys or other corrosion resistant treatment/material. The electric heating element 22 for the primary heat chamber 14 is suitably held in a thermally insulated capsule 22a and is preferably housed within a/the vacuum zone 21a, 21b of the vacuum flask wall of the primary heat chamber 14 outside the innermost wall 21c of the primary heat chamber 14. In a further variant it might be positioned seated against the outer wall 21e and configured to transfer heat through to the interior of the primary heat chamber 14. The heating element 22 is suitably thus within the vacuum and will have a radiant guard/thermal guard over it or is embedded in the chamber wall. Either arrangement avoids or minimises the extent that power cable for the heating element 22 needs to penetrate the pressure resistant thermally insulated walls.

[0063] Once the liquid, preferably water, within the primary heat chamber 14 is heated by electric heating element 22 to the required temperature and pressure—eg for water to super-heated state optimally of approximately 370° C. and 190 bar—it is at its optimal thermal energy storing state.

[0064] Heat can then be selectively transferred from the primary heat chamber 14 to the secondary chamber 15 that surrounds it when required to heat the water flowing in the secondary chamber 15. This is achieved by means of a plurality of heat transfer shunts TS in the side wall/elongate capsular envelope 21 that delimits the primary heat chamber 15. Each heat transfer shunt TS is adapted to be actuated to move to make contact with the innermost and outermost walls of that sidewall creating a thermal bridge between them spanning the vacuum void between the innermost and outermost walls of the sidewall/envelope 17.

[0065] Each thermal shunt TS, as shown in FIGS. 2A and 2B suitably comprises a linked pair of thermally conductive contact arms projecting from opposing sides of a spindle and with the spindle adapted to rotate by 90° from an operative to an inoperative position of the shunt TS and back in response to an actuating movement or signal. The actuation may be controlled electrically, mechanically or magnetically, for example, and suitably is under processor and/or negative feedback control to determine when to allow transfer of heat, for how long and when to stop the transfer. The temperature of the water in the secondary chamber 15 is sensed and the transfer of heat from the primary chamber 14 is shut down when the target temperature is reached. In the double-vacuum variant of FIG. 4 there is a respective thermal shunt TS in each vacuum zone 21a, 21b with the shunts TS aligning in series when actuated so as to transfer heat fully across the envelope 21 of the primary heat chamber 14.

[0066] As a fall-back for when the inner heating chamber falls low on heat in the primary chamber 14, or if on an occasion, it is more efficient to use it, the third chamber 15c of the appliance suitably further has an auxiliary electric heating element within it that may be mains electricity powered (on-peak if needs be) to boost the temperature of the water to the target temperature before it leaves the appliance.

[0067] Since the system and especially the primary heat chamber 14 contains high pressure and temperature liquid that is highly corrosive, the chambers of the system are particularly preferably formed or treated to counter risk of corrosion. Suitably they are fabricated of stainless steel. Particularly preferably the primary heat chamber 14 has an inner lining of glass, or a special alloy or other treatment or corrosion resistant material to mitigate against the highly corrosive effects of the super heated water or molten salt therein.

[0068] Referring to FIG. 5, the appliance outer casing 13 is well-insulated and preferably is twin-walled but with a layer of rigid foam F sandwiched in the middle between inner and outer walls. Further insulation improvements to the system may include thermal insulation of the pipe-work outside the casing 13. FIG. 6 shows a vacuum insulated pipe to ensure the hot (or cold water) exiting the system remains at the correct temperature up to the tap. A connector sleeve may cover the join between vacuum insulated pipe sections as shown. The vacuum-insulated pipe may extend right into a special tap to ensure that it is vacuum insulated up to the valve.

[0069] Turning to FIG. 7, this shows the appliance mounted and coupled to a solar hot water system. The solar hot water system could be a modified system that incorporates one or more directional lenses or mirrors to heat a copper flat plate to very high temperatures and the system then conduct the heat via a solid copper link into the primary heat chamber 14 through at the thermal shunt (the shunt TS acting in reverse to the direction for releasing heat energy from the store within the primary heat chamber 14. The control mechanism for the array will ensure the copper plate does not overheat by moving the mirror or lenses over the plate and if necessary stooping the heating. This could be located directly above the cylinder 13 allowing the physical copper link into the cylinder via the thermal shunt to conduct the heat into the inner chamber.

[0070] Referring to FIG. 8, a substantially conventional solar PV array/system could be used to provide additional electricity to heat the system conventionally with the electric resistance elements. It will be beneficial to have the PV panels as cheap and efficient as possible. The best way of increasing the efficiency of solar panels is to move them to track the sun. Dual axis movement systems already exist with expensive motors controlling individual panels. However an innovative approach to achieve this can be to have a row of solar panels centrally hinged and moved in the horizontal axis with a single electric motor via cables, pulleys or connecting bars. They could be moved in the vertical axis with a cam at the top of the panel that will control the angle and again the whole row will be connected so a single electric motor can move the entire row. A further unique feature may be an arrangement whereby the length of the lever that controls the horizontal movement varies very slightly along the row to ensure the angle is slightly different for each panel to ensure it is pointing directly at the sun—this will be relevant if the row is very long, eg maybe several hundred metres in a commercial application.

[0071] If enough energy can be stored safely in a large enough cylinder the heat from the primary heat chamber 14 can be released into another chamber to heat water to produce steam under pressure—this in turn could drive a small steam turbine to produce electricity therefore storing the energy of the sun during the day and then releasing it to produce electricity overnight or at a later date when the sun is not shining. This will have another benefit of condensing the steam that has gone through the turbine to produce clean drinking water.

[0072] The same technique could be used to store the temperature from a solar hot water system at a much higher temperature than currently. It could also have potential as a water cooler to provide instant cold water at the tap with the primary chamber containing a coolant rather than a heating medium and which will receive inward heat transfer via thermal shunt to cool the water flowing past.

[0073] The main benefits of this system is that it can store a significant amount of heat in a comparatively small cylinder that will fit easily in a kitchen cupboard so it will be close to the tap thereby saving energy and water when you run a tap to get to the desired temperature. It will also be able to store heat for a long time so it can work with alternative energy sources and it will have controllability. Key aspects of intelligent control include weather forecasts (sun and wind in particular) several days in advance and predicting its useage over the same timescale to decide when it boosts the temperature in the inner chamber. It might be efficient to locate one unit in the kitchen and a second unit in the bathroom (this will also power the 1.sup.st floor heating circuit).

[0074] As previously described the system can also use the bath or kitchen sink waste water via heat recovery to pre heat the incoming cold water supply and potentially even the oven in a kitchen could be used to harvest waste thermal energy and also plumbed into the heat recovery elements of the system. In turn the dishwasher and washing machine could come on at the correct time to use the surplus waste heat from the oven/sink.

[0075] The appliance as described and illustrated with reference to FIG. 1 can assist with power demand management. The appliance has the ability to store hot water that can be pre-heated ahead of need and kept from giving out its heat until the heat is required, and limiting the heat release to only so much as is required. The appliance can be a smart connected appliance and can form part of a smart local or national electricity power supply net-work/grid. Heating times can be staggered in response to central control, feedback or through programming to reduce local or national electricity grid overload.

[0076] When excess energy is generated from local Photo-Voltaic (PV) arrays or other local renewable electrical energy sources the appliance can pre-heat and act as an energy store so that even if there is no means of storing or using the electrical energy elsewhere it may be saved. The energy from a Photo-Voltaic (PV) array or other local renewable electrical energy source can be directed to the heating element for the primary heating chamber and/or to a further heating element in a pre-heating chamber.

[0077] The system can even be used to thermally store energy from other renewable electrical energy sources such as from tidal and ocean currents or to store energy from ground or air source heat pumps.

[0078] As a smart appliance, the appliance can be remotely but manually controlled to switch on from a smart phone, tablet or computer. Such devices via an app can also be used to programme the appliance to preheat/boil at opportune moments such as when a TV programme break is approaching or when the home-owner is close to arriving home, getting up in the morning etc. Inputs can be sourced from a TV box, GPS location device, car Sat-Nav, computer internet use, an alarm clock, an Outlook diary, a burglar alarm, PV solar panels, local weather station, national weather forecast or even a national smart grid central control for optimum efficiency.

[0079] Artificial intelligence can also be used to predict and learn when the appliance is likely to need to be used and therefore preheat. This could be based on a programme that takes inputs from the above sources and learns a daily routine and will understand when it varies from the use of other gadgets and location. The accuracy will improve over time as it learns from the actual use compared to predicted use. This will result in the water being pre-heated to reduce heating time when the hot water is required for use and to phase the pre-heating switch on time to coincide with fore-cast use or coincide with availability of excess energy sources (such as from PV panels) or to reduce the number of appliances switched on at precisely the same time nationally.

[0080] Amongst the different levels of smart control that the appliance may afford are: remote manual control; timed & programmed control; reacting to an input from another device when programmed (such as a signal from an alarm clock or signal from disabling of a burglar alarm); reacting to an input from another device automatically; Artificial Intelligence having a processor programmed with one or more predictive algorithms to predict likely or suitable switch on times; and external control to pre-heat therefore phasing appliance switch on times (as part of national grid demand management).

[0081] From the fore-going description and the illustrations it will be appreciated that the appliance of the present invention has exceptionally high efficiency, reducing its energy use for water heating needs and it effectively stores energy. In doing so, it also helps to flatten spikes in energy demand that are energetically costly to the electricity provider (whether the provider is a local or national grid or a small-scale local renewable energy source of intermittent type such as a PV array or wind turbine). The benefits in flattening spikes in energy demand are further enhanced by making the appliance into a smart appliance with micro-processor control that can, predictively or in response to feed-back, stagger boiling times to mitigate against spiking. The appliance can have connectivity to other gadgets such as smart phone and TV along with intelligent learning functions allows for its full integration into a smart connected home.

[0082] The design of the appliance enables waste energy to be captured, stored and re-used minimising power demand spikes, reducing heating time to reach target temperature, reducing energy use and carbon emissions. Further efficiencies can be gained by linking to renewable energy devices in view of the appliance's ability to serve as a store of thermal energy. Despite all of these considerable advancements the appliance is simple to use just like a normal heated water appliance. The user has access to near-boiled tap water on demand at the outlet tap of the appliance or heated water delivery to radiators of central heating or of target temperature hot water to taps for bath, sink or shower as required.

[0083] Suitably the system has safety devices to prevent any serious problem in the unlikely event of a pressure vessel failure. A pressure relief vessel/means may be provided, suitably having a pressure valve with a pipe outlet to outside a property to vent escaping superheated water/steam. Also the system may be provided with an ability to open the thermal shunts and pass cold water over the inner chamber to cool it down—this will have an outlet directly into a kitchen sink or bathroom wash hand basin waste pipe to avoid scalds as this water will be heated by flowing over the inner chamber.

[0084] Referring to FIG. 9, this shows an improved form of the appliance in which the switchable thermal shunt arrangement for transferring thermal energy from the primary chamber/heat storage chamber to the flowing liquid in the secondary chamber is not a set of discrete thermal shunt elements in the wall of the primary chamber but rather is defined by the primary and secondary chambers themselves being movable relative to each other. This can enable a selectively much higher rate of thermal transfer from the heat store to be implemented to be able to heat water flowing passed at high rate and better satisfy high instantaneous demand for heated water. As with the embodiment of FIG. 1, the primary/heat storage chamber 23 is housed within the secondary chamber 25.

[0085] The primary chamber 23 holding the heat storage medium, which here preferably is molten salt, is directly surrounded by a vacuum space 24, thermally insulating the primary chamber 23 from the secondary chamber 25. When required to transfer heat from the primary/heat storage chamber 23 to the secondary chamber 25 the two are moved into contact, or very close proximity to thermally bridge the vacuum gap 24. The primary chamber 23 has a substantially conical/frusto-conical form that is received within a correspondingly shaped recess/void defined by an inner wall of the secondary chamber 25 that surrounds/en-sleeves the primary chamber 23. When the narrower end of the primary chamber 23 is moved deeper into the narrowing conical recess of the secondary chamber 25 (upwardly in FIG. 9) a large area of the conical wall surface of the primary chamber 23 comes into contact with the opposing conical inner wall surface of the secondary chamber 24.

[0086] FIG. 9 is schematic only, illustrating the overall system, and does not show the relative scales of the primary 23 and secondary 25 chambers and the vacuum gap between them. FIG. 10 better illustrates their respective positions, showing the start position at P and the end position at dotted line P2, the end position P2 being the position where there is the contacting fit of the outer conical surface of the primary chamber 23 within and against the inner conical surface of the secondary chamber 25 when the primary chamber 23 has moved upward in the secondary chamber 25. The upwards movement of the primary chamber 23 will be of the order of only 5 to 10 mm in most cases. A vacuum gap of that width is normally adequate to provide good thermal insulation. The movement is here driven by a drive mechanism comprising a drive piston 26 that extends from the lower inner wall of the secondary chamber 25 through the vacuum gap 24. The drive piston 26 carries at its upper end an immersion heating element 27 for heating the molten salt in the primary chamber 23. In addition, or alternative to drive piston 26, the mechanism for moving the primary heat chamber or body 23 may comprise an electric motor with rack and pinion or geared rotating spindle or comprise magnets or indeed other driving means could be used. To assist the drive mechanism to raise the primary heat storage chamber or body 23 a counter balance or spring is particularly preferably provided, minimising the input energy required to drive the motion. Thermal breaks are suitably also provided to reduce the heat transmission through the drive mechanism. The drive mechanism may even disengage/physically uncouple when it is retracted to reduce any heat losses yet further.

[0087] The secondary heat chamber 25 here is a sheath comprising a matrix of ducts, or in a less refined form a coil of pipe, through which the water to be heated flows and which ensleeves/encircles the primary chamber 23. The illustrated secondary heat chamber 25 in FIG. 9 is a thin matrix-form water jacket that surrounds and encapsulates the primary chamber 23 and vacuum gap 24. The water jacket shown is suitably formed by a twin-walled tubular sleeve where the narrow space between the twin walls is partitioned by spiralling vanes to define a spiralling duct or a manifold of spiralling ducts that maximise the dwell time and total thermal transfer area that the water is exposed to as it passes through the water jacket. The water jacket ducts may be designed to have equivalent cross-sectional area to pipe of the order of 15 mm but in a much more compact and dense manner and providing for much more efficient heat take-up. The water jacket ducts suitably are rectangular in cross section and relatively flat with a major face facing inwardly towards the primary chamber/body 23.

[0088] In the illustrated embodiment of FIG. 9 the secondary heat chamber 25 is immediately surrounded by a tertiary heat chamber 30 that is hereshown as a contiguous substantially identical outer water jacket of matrix of ducts that is integrally formed/assembled on the exterior of the secondary heat chamber 25 water jacket. This outer water jacket/tertiary heat chamber 30 indirectly receives heat from the heat store of the primary chamber 23 as some conducts through to it from the intimately associated outer wall of the secondary heat chamber 25. Indeed, the outer wall of the primary chamber 23 may be the inner wall of the tertiary heat chamber 30.

[0089] The heated water from the secondary chamber 25 will suitably be heated to about 55° C. for use as hot tap water. The water flowing through the tertiary chamber 30 is completely separate from the water flowing through the secondary chamber 25 and will generally be heated to a lower temperature than the water in the secondary chamber 25 and be used for a space heating/central heating circuit, delivering heat from outlet 30b to the pipes of the radiators or under-floor heating array, for example, delivering the heated water at about 35 to 45° C. The temperature may be controlled by the pump that controls the water flow through the tertiary chamber 30.

[0090] The double water jacket comprising the secondary chamber 25 and tertiary chamber 30 is itself housed within an outer vacuum chamber 28 that limits any heat loss from the appliance. The outer surface of the outer vacuum chamber 28 is further ensheathed by an aerial heat exchanger water circulatory sheath 29 comprising a matrix of conduits or coil of pipe that spirals down the outer wall and carries water to be heated. This aerial heat exchanger 29 takes up ambient heat of the surrounding air when the air temperature is relatively warm as well as recovering any heat that might leak from the outer vacuum chamber 28. Cold water enters the aerial heat exchanger 29 at the upper inlet 29a and exits by a waste water heat exchanger unit 31 near the foot of the appliance to then be directed through inlet 25a up through the inner matrix/coil of the secondary chamber 25 to outlet 25b, heated to the required tap water temperature of, for example, 55° C. A thermostatic mixer valve 32 at the outlet 25b can be used to down-regulate the temperature of the output water by selectively mixing it with cold water to ensure that the output water is not over-hot. A special thermally resistant valve is used on the hot water outlet to ensure that the thermal heat loss from the appliance through the pipe-work is minimised. A thermally sealed non return valve is also preferably used on the cold water inlets 25a, 29a.

[0091] The waste water heat exchanger unit 31 selectively operates to further pre-heat the water from the outer water circulatory sheath 29 before it enters the matrix/coil of the secondary chamber 25, scavenging heat from external heat sources such as a basin, bath or shower outflow. This is illustrated in more detail in FIG. 11, in which the water from the outer sheath 29 is selectively diverted through the waste water heat exchanger unit to pass through a heat exchanger pipe coil 32 ensheathing the waste pipe of a basin if that pipe is sensed to be warmer than the water to be heated, before re-joining the water flow back into the inlet 25a of the secondary chamber 25. The selective operation of the heat exchanger unit 31 avoids diversion through that heat exchanger if the waste pipe is cold.

[0092] Referring to FIG. 12, this shows a version of the appliance where the primary heat storage body is a solid core of a metal (preferably cast iron, or copper) 33 that is in two parts: an upper outer part 33a; and an inner, lower 33b. The two parts 33a,33b are counter-balanced to reduce the energy requirement to move the outer part 33a of the heat storage body 33 into contact with the secondary chamber 35 bridging/closing the inner vacuum chamber/vacuum gap 34 between the heat storage body 33 and the secondary chamber 35. In this embodiment, the drive mechanism for the thermal shunting motion is preferably a worm drive moving a circular piston.

[0093] The counter-balanced core parts 33a, 33b are each on pivoted lever balances 35 to counter balance each other. They are almost equally balanced so that the effort required to move them for the upper part 33a to make contact with the vacuum chamber outer wall/inner wall of the secondary chamber/water jacket 36 is almost zero. At rest, they will be in contact with each other and having no contact with the vacuum chamber wall/water jacket 36. When the thermal shunt is required to operate the inner core part 33b will pivot down and the outer/upper core part 33a will move up to make contact with the vacuum chamber wall/water jacket 36. When the drive disengages the inner core part 33a will move up and the outer 33b comes down and they will share thermal heat between them with contact with each other. They may both have heating elements or the lower part 33a alone may have a heating element.

[0094] Instead of full balancing, one part 33a or 33b may be slightly heavier than the other so that gravity will enable them to rest in a disengaged position. Furthermore, although illustrated with two lever balances 35, there may be three lever balances in the base to hold them in place securely. The lever balances 35 are thermally insulated, suitably with ceramic pads or the like.

[0095] The secondary chamber water jacket 36 here suitably has the same matrix construction as in the FIG. 9 embodiment and may have a contiguous tertiary chamber matrix around it as in the FIG. 9 embodiment, though not illustrated as such here. The water matrix/water jacket may have several layers where the water spirals up and down the full length of the body twice or more if it takes longer than anticipated to heat up to the required temperature. External to the secondary chamber water jacket 36 is the outer vacuum chamber 37 insulating the appliance against any low level heat losses

[0096] Preferably the cold water inlet 37 is provided with an accumulator to equalise water pressure and the hot water outlet 38 has a mixer valve, as in the preceding embodiments, to mix the out-flowing heated water with cold water if it exceeds a safe/pre-determined limit temperature. An insulated thermal break is again suitably provided on the hot water outlet 38 from the appliance to prevent heat losses from the heated water and this is particularly important if situated directly by a hot water tap.

[0097] In any of the embodiments of the invention, but most usefully in those where the core 23 is of a solid such as concrete or cast iron, the core may be surrounded by a stainless steel jacket or other heat reflective coating or jacket to reduce radiant heat loss and other thermal insulation may also be provided between the stainless steel jacket and cast iron core to slow the heat transfer if too much heat is lost through the vacuum 34.

[0098] In particularly preferred embodiments the heat storage medium of the core 23 may comprise cast iron with copper rods to facilitate thermal conduction and this is suitably ensheathed or encased in copper, again to optimise conductive heat transfer from the core 23 to the surrounding matrix 25 and/or thermal conduction plate 44 when the core 23 is in heat transfer state. In other preferred embodiments the core 23 thermal storage medium may be concrete suitably with one or more of copper filaments/rods, iron pellets, copper lattice frame-work therein and ensheathed or encased in a copper sheath or casing. In any of the embodiments the primary heat body/l core 23 may be hollow/formed with an internal void to optimise heat transfer.

[0099] FIG. 19 illustrates a form of the radiant heat barrier that is a heat reflective jacket 39. The heat reflective jacket radiant heat barrier 39 is suitably a thin metal/alloy or metallised barrier and is mounted within the vacuum gap 24 between the core 23 and the surrounding secondary chamber 25. The radiant heat barrier 39 is preferably held intermediate the core 23 and the surrounding secondary chamber 25 by a collapsible, preferably resiliently collapsible, mounting that is here shown as a set of leaf springs 40. The leaf springs 40 are each mounted with a thermal break 41 on the outer surface of the core 23 and when the core 23 rises within the surrounding secondary chamber 25 to move to its engaged/heat release position, the leaf springs 40 collapse against the core 23. The thin metal/alloy or metallised radiant heat barrier 39 is suitably flexible/foldable (eg concertina-form) to be able to be erected and collapsed repeatedly. When the core 23 is fully engaged/l raised in the surrounding secondary chamber 25 for heat transfer to the latter the radiant heat barrier 39 is compressed between the two and allows/provides for efficient heat transfer between the two. The radiant heat barrier 39 in the vacuum gap/chamber 24 between the core 23 and the surrounding wall/secondary chamber 25 collapses to allow the former to have a substantially precise fit with the latter allowing thermal conduction between the core 23 and the surrounding wall/secondary chamber 25 and with the thermal conduction plate 44. When the core 23/thermal shunt disengages the radiant heat barrier 39 re-erects to block any radiant heat loss from the core 23.

[0100] A separate hot water storage cylinder is suitably also provided in the system coupled to the water matrix 25 to circulate the water in the matrix 25 when the system is not operating in order to prevent over-heating and to capture any unintended radiant heat losses when the thermal shunt is disengaged,

[0101] Referring now to FIGS. 13 and 14, these illustrate versions of the system for storing and managing thermal energy that have a moving core 23 within a surrounding secondary chamber 25 and where the movement of the core is driven pneumatically. The system has a duct 42 extending through its base communicating an external vacuum pump with the vacuum chamber/vacuum gap 24 at the underside of the core 23 to enable the pressure within the vacuum gap 24 to be adjusted. Increasing the pressure within the chamber will drive the core 23 upwardly into heat transfer position, whereas reducing the pressure will allow it to fall back down away from the heat transfer position.

[0102] In this and all of the embodiments of the system the major output from the store in the primary chamber/body core 23 is thermal energy. The thermal energy storage and transfer is so efficient that the stored thermal energy can be usefully converted to electrical energy once it is transferred out from the primary chamber/body core 23. FIG. 13, figuratively shows a Stirling engine 43 mounted on a conduction plate 44 at the exterior of the system. The Stirling engine 43 (or other means of converting thermal energy to electrical energy) is external to the primary chamber/l core 23 and vacuum gap 24. It suitably is located at an end of the system, eg at the top end as illustrated, thus not disrupting any secondary chamber 25 that may be located laterally surrounding (and suitably coiled around) the primary chamber/core 23 and vacuum gap 24. The moving core 23 when it moves to its heat transfer position comes into contact with the inner surface of the conduction plate 44 and transfers heat to, and thence through, the conduction plate 44 and thereby to the Stirling engine 43. The Stirling engine 43 receives the transferred heat and operates to convert that thermal energy to electrical energy.

[0103] Alternative means than a Stirling engine may be used for converting the thermal energy to electrical energy, including but not limited to Thermal Electric Generators (TEGs) and Organic Rankine Cycle generators and other heat engines. A preferred convertor for converting the thermal energy to electrical energy is a heat engine such a sterling engine or organic Rankine cycle engine which uses a gas filled piston cylinder with a hot and cold end. In these if you heat one end the piston moves and the movement in turn drives an electric generator. Thermal electric generators are also able to be used but are not currently a primary preferred solution.

[0104] Indeed, the system may be configured so that the entirety of the heat output from the system is directed to electrical generation. In some aspects and embodiments of the invention not used for fluid heating the secondary chamber 25 might be omitted and the heat transferred out from the insulated core 23 solely by a heat conduction plate or surface 44 for electricity generation. The system of the present invention is, however, particularly effective when used as a CHP system for both heating and power.

[0105] In aspects and embodiments having a secondary chamber 25 for fluid externally adjacent or surrounding the primary chamber/body 23 the system may be configured so that the heated fluid (preferably steam) flowing in the secondary chamber is directed passed or through a means of converting the thermal energy of the fluid to electrical energy. In particular the secondary chamber may incorporate or be in fluid communication with one or more turbines through/passed which the steam or other heated fluid flows. Electricity generation can thus be from water in the secondary chamber/matrix 25 being heated and preferably super heated to form pressurised steam which then drives a steam turbine electric generator.

[0106] Multiple energy storage systems can if required be combined/configured to heat steam sequentially. Multiple heat storage and transfer systems of the present invention may be used in series to a single turbine or a micro turbine can be used on one storage/transfer system. The steam is suitably recycled and fed straight back into the matrix 25 as part of a closed loop.

[0107] The smart control of the system may further have the following features. The storage unit may communicate with discretionary use appliances (fridges, freezers etc, and heating/cooling, air conditioning systems) to regulate the use, duration of use and the power consumed heat/cold settings etc dependant on the heat of the inner core energy storage medium (which represents the amount of electricity that is stored), anticipated use patterns (how much energy will be expected to be used during the next 24 hour cycle) and replenishing the heat from the cheapest available source such as cheap over night off peak electricity tariffs. It must also take into account the cheapest available source from on site renewables and what the current and future (next few days) availability is—in other words factor in the weather forecast to determine the amount of sun and/or wind (if linked to a wind turbine) availability. This will dictate the use patterns (duration and intensity) of discretionary use appliances & heating cooling but also dictates whether any electricity is treated as surplus and delivered/sold back to the grid at a profit.

[0108] The control of the system may for example also comprise use of a programmed processor and connecting the system to sensors in one or more rooms of a building for control of lighting, heating/cooling temperatures of the rooms and sensors on electrical appliances such as TV/audio appliances. The sensors may, for example, detect when a room is occupied and thus keep all of the energy using equipment at pre-set levels in that room (also dependant on the amount of stored energy and future predicted energy charging from cheapest sources/renewables). However when such a room becomes unoccupied the appliances in that room may be turned down or off. The level of turning down and how quickly they turn off can be dictated by the temperature of the system's inner core 23 (amount of stored energy) and the predicted recharging at cheapest rates. This can operate like a stop-go device. The aim of this control approach is to achieve the cheapest possible electricity costs to the user and also to work as part of a smart grid to reduce peak demand by both demand management (turning things off or down) or utilising stored energy and to sell energy back to the grid. The controlled system will also be able to absorb off-site renewables when they are expected to produce large surpluses, and it will even be able to take this to the next stage where a secondary electricity market can be created that enables users to both buy and sell electricity back to the grid at the best rates (and to even bid for electricity in online auctions like an Ebay for electricity).

[0109] Referring to FIG. 18, this Figure shows the preferred location of the thermocouple temperature sensors 45 that mounted in the core 23 and surrounding water matrix/jacket 25 and which are used to monitor the temperature of the system to feed into the processor control of the system. The preferred location of heating elements 46 are also shown. In a further detail to the waste heat recovery aspects of the invention, the system that harvests waste heat from an oven referred to earlier could work by having internal heat exchangers in the oven that are oil filled as a heat transfer medium. A dedicated vacuum shunt mechanism of equivalent form to that described for the appliance can be built into the oven and have an oil matrix that is linked to the heat exchangers. As soon as the oven is turned off the oil will already be up to temperature and will circulate and will heat up the inner core that will be in the engaged position—it will in effect work in reverse to absorb the heat. The shunt will disengage and the heat will be stored in the vacuum chamber. The oil matrix can be diverted to pre-heat the main system/appliance's cold water inlet (suitably that located under the sink). It can be heated by the shunt engaging thereby transferring the stored heat to warm the cold water inlet on the main system, so it can pre heat the water for general hot water tap use or timed to operate when the dish washer or washing machine operate.

[0110] The invention is not limited to the embodiments above-described and features of any of the embodiments may be employed separately or in combination with features of the same or a different embodiment and all combinations of features to produce an appliance/system within the spirit and scope of the invention.

[0111] Amongst other features and aspects of the invention the heat storage and transfer system's primary heat storing body may be a solid mass that is an assemblage of first and second parts and preferably these are configured one part with a male surface and the other with a female surface to inter-fit. The first and second parts may be mounted in such a way as to counter-balance each other.

[0112] The system suitably has a casing housing the primary and secondary chambers and which is insulated. The insulation of the casing and/or thermal barrier where present preferably comprises a cellular or foam lining and/or there is an air gap or partial vacuum between the casing and the chambers.

[0113] Preferably the secondary chamber surrounds the primary heat chamber as an annulus. The secondary chamber suitably fully encapsulates the primary heat chamber. The secondary chamber may comprise a pipe or conduit that coils tightly in a spiral around a perimeter of a vacuum space/gap that surrounds the primary heat chamber/body. The secondary chamber may be a twin walled sheath that incorporates between the twin walls a matrix of one or more ducts or conduits and that extends around a perimeter of a vacuum space/gap that surrounds the primary heat chamber/l body. The or each pipe, duct or conduit may spiral both up and down the appliance for additional heat transfer. The secondary chamber may be externally surrounded by a tertiary chamber that carries a liquid to be heated to a lower temperature than the liquid to be heated of the secondary chamber. The tertiary chamber may be part of or coupled into a closed loop space heating system. The heat storage and transfer system preferably has an outer vacuum gap or vacuum chamber ensheathing the secondary chamber or, if present, the tertiary chamber.

[0114] The heat storage and transfer system suitably has a processor or controller that is programmed to control the appliance to manage operation of the appliance to serve as a store of energy in thermal form and to release the energy in managed amounts and when required. The processor or controller is preferably operatively linked to a sensor that senses the temperature of the primary heat storage chamber or body or surrounding vacuum gap or chamber.

[0115] In the heat storage and transfer system the walls of the primary heat storing chamber are preferably double skinned having back-to-back cavities each with an independent vacuum with thermal shunts in both cavities to provide extra insulation. The secondary chamber's outer wall or an outer casing of the system preferably has at least two skins sandwiching a layer of rigid foam therebetween.

[0116] The heat storage and transfer system may have a hot and/or boiling water pipe leading from it to a tap and which has a vacuum wall surrounding the pipe and an overlapping jointing connector to provide high performance insulation right up to the tap. The system may be connected to a solar hot water system whereby liquid in pipes of the solar heating system heated by the sun can pass through a heat exchanger of the system to heat the heat storing liquid or solid of the system. The system may be connected to pipes from a solar hot water system whereby heated liquid in the heat storage and transfer system can be used to heat water in the pipes from the solar hot water system.

[0117] The heat storage and transfer system may further comprises a waste water heat exchanger on the incoming water supply. The heat storage and transfer system may be controlled to selectively divert the water supply to the waste water heat exchanger.

[0118] The heat storage and transfer system may comprise an inner heat storage body of cast iron with an electric heating element and having an outer stainless steel jacket surrounding the body and with a thermal insulation barrier between body and the stainless steel jacket to slow heat transfer.

[0119] An electric heating element for heating the primary heat chamber may be held in a thermally insulated capsule. In a further alternative, it may be housed within a vacuum zone of a vacuum flask wall of the primary heat chamber outside the innermost wall/skin of the primary heat chamber.

[0120] The heat storage and transfer system may be coupled to a solar hot water system that incorporates one or more directional lenses or mirrors to heat a copper or other highly thermally conductive flat plate to very high temperatures and the system then conducts the heat via a solid copper link or other highly thermally conductive link to the primary heat chamber and thence into the primary heat chamber via a/the thermal shunt.

[0121] A solar PV array/system may be connected to provide electricity to heat liquid in the appliance via electric heating elements of the appliance. The heat storage and transfer system may further comprise an accumulator to equalise and stabilise mains water pressure fluctuations of water supplied to the secondary chamber.

[0122] The system may have a primary heat body that comprises a heat storage mass with a copper sheath or casing. The system may have a primary heat body that comprises a heat storage mass that is a composite of solid materials with a copper lattice or elongate copper elements therein to distribute heat therethrough. The heat storage mass may be a composite of concrete and one or more of copper filaments/rods, iron pellets, copper lattice frame-work and silicon therein. The primary heat body may comprise a solid material heat storage mass that is hollow.