LED FLOODLIGHT
20170241633 ยท 2017-08-24
Inventors
Cpc classification
F21W2131/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2103/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V31/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/503
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2105/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2113/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V15/015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V29/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An LED floodlight includes a main unit longitudinally formed by extrusion molding and having in one side an opening of a concave groove, and at least one LED unit attached to an inner bottom wall defining the concave groove in the main unit. The main unit is formed on a back side of the inner bottom wall of the concave groove by the extrusion molding and has at least one ventilating duct and open at upper and lower ends. An area having a large heat capacity is provided between the inner bottom wall to which the LED unit is attached and the ventilating duct. The main unit is configured such that the LED unit is turned on in a posture where a longitudinal direction of the ventilating duct defines a vertical direction thereby transferring heat conducted from the LED unit to an airflow going up through the ventilating duct.
Claims
1. A LED floodlight, comprising: a main unit that is longitudinally formed by extrusion molding of a metal material and has in one side an opening of a concave groove having a U-shaped lateral section, one or more LED units attached to a central portion, as viewed in said cross-section, of an inner bottom wall defining said concave groove in said main unit, and a power source unit that is attached to a portion of other side except for said one side where the opening of said concave groove of said main unit, a transparent plate that is attached to said opening of said concave groove to cover a front of said LED unit, and an upper lid and a lower lid that close up said longitudinally upper and lower ends of said concave groove in said main unit to isolate said LED unit together with said transparent plate from an environment, characterized in that: said main unit is formed on a back side of said inner bottom wall of said concave groove by said extrusion molding and has one or more ventilating ducts that are parallel with said extrusion molding direction and are open at upper and lower ends, an area having a large heat capacity is provided between said inner bottom wall to which said LED unit is attached and said ventilating duct, and said main unit is configured such that said LED unit is turned on in a posture where said longitudinal direction of said ventilating duct defines a vertical direction thereby achieving a chimney effect by which heat conducted from said LED unit is transferred to an airflow going up through said ventilating duct.
2. The LED floodlight according to claim 1, characterized in that said ventilating ducts are provided at a central portion, as viewed on said cross-section, of said inner bottom wall of said main unit and on both sides of said central portion, and said area having a large heat capacity is positioned between the back side of said inner bottom wall of said concave groove and the ventilating duct provided at said central portion.
3. The LED floodlight according to claim 2, characterized in that an opening area of the ventilating duct in said central portion is different from an opening area of the ventilating ducts on both sides of said central portion.
4. The LED floodlight according to claim 3, characterized in that the opening area of the ventilating duct at said central portion is smaller than the opening area of the ventilating ducts on both sides of said central portion.
5. The LED floodlight according to claim 3, characterized in that the opening area of the ventilating duct at said central portion is larger than the opening area of the ventilating ducts on both sides of said central portion.
6. The LED floodlight according to claim 3, characterized in that the opening area of the ventilating duct at said central portion is equal to the opening area of the ventilating ducts on both sides of said central portion.
7. The LED floodlight according to claim 1, characterized in that said ventilating ducts are located in a laterally symmetric position with respect to the central portion as viewed on said cross-section of said inner bottom wall of said main unit.
8. The LED floodlight according to claim 1, characterized in that said ventilating duct includes a drift means inside for giving a drift to an airflow going up through said ventilating duct.
9. The LED floodlight according to claim 1, characterized in that said main unit includes, on said other side, a number of radiation fins parallel with said extrusion direction.
10. The LED floodlight according to claim 1, characterized in that the shape of said cross-section of said ventilating duct is circular, oval, polygonal or amorphous, or in any other combined form.
11. The LED floodlight according to claim 1, characterized in that said LED unit is built up of a light-emitting portion defined by a chip-on-board type LED module having a multiplicity of LED chips directly mounted on a common circular substrate, a funnel-shaped reflector having a small-diameter portion fixed to an outer circumference of said circular substrate and a large-diameter portion located in opposition to said transparent plate, and an insulating base for fixedly mounting said circular substrate over an inner bottom wall defining said concave groove in said main unit.
12. The LED floodlight according to claim 1, characterized in that said LED floodlight comprises a plurality of said LED units, and a color temperature of any one of said plurality of LED units is different from that of other LED unit.
Description
BRIEF EXPLANATION OF THE INVENTION
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
MODES FOR CARRYING OUT THE INVENTION
[0065] Some modes for carrying out the invention will now be explained in details with reference to the drawings of examples.
Example 1
[0066]
[0067] A power source unit 4 is attached to a portion of another side of the main unit 1 except for the aforesaid one side on which the opening of the concave groove 1E is positioned. There is no particular limitation on the position where the power source unit 4 is attached with the proviso that the floodlight is easy to handle and there is no adverse influence on its function. The main unit 1 includes a transparent plate 5 that is attached to the opening of the concave groove 1E to cover up the front portion of the LED unit 5, and an upper 1B and lower lid 1C that isolate the LED unit 6 together with the transparent plate 5 from the outside atmosphere.
[0068] In this example, although tempered glass is used for the transparent plate 5 that covers up the front portion of the LED unit 6, it is to be understood that use may be made of a hard resin plate having properties similar to that of tempered glass. The plate of the same aluminum material as is the case with the main unit 1 is used for the upper lid 1B, and the lower lid C. Both side edges of the transparent plate 5 are fitted into a sprue provided in the concave groove 1E by way of a rubber bushing 5A and the upper and lower edges are fitted in similar sprues that the upper and lower lids 1B and 10 have by way of a similar rubber bushing 5A to make the interior of the concave groove 1E waterproof and dustproof.
[0069] The main unit 1 includes one or more ventilating ducts 2 on the back surface side of the inner bottom wall 1F of the concave groove 1E, which duct or ducts are formed by means of extrusion molding parallel with the extrusion molding direction, and open in the upper and lower ends. Being a sectional view as taken along the longitudinal center line of
[0070] To achieve this heat buffer more effectively, an aluminum material bulk having a large capacity is provided between the right back surface of the inner bottom wall 1F to which the LED unit 6 is attached and the ventilating duct 2 to define the area 1D having a large heat capacity. Heat generated from the light-emitting portion 6A of the LED unit 6 is transmitted to the main unit 1 by way of the substrate 6B and insulating base 6E. The transmitted heat first enters the area ID having a large heat capacity, and then diffuses throughout the main unit 1. Much heat is held in the area 1D having a large heat capacity. Thus, the heat from the LED unit 6 is transferred to the area 1D having a large heat capacity to prevent any rapid rise in the temperature of the main unit 1, and some heat is also transferred to the whole of the main unit 1 to entrain this heat by the airflow passing through the ventilating duct 2, after which it is dissipated in the air.
[0071] The main unit 1 is installed in such a posture that the longitudinal direction (extrusion molding direction) of the ventilating duct 2 is vertical to the ground. In this state, power is supplied to the LED unit 6 to turn it on. The heat transferred from the LED unit 6 to the main unit 1 as it is held on is entrained by an airflow 8 going up through the ventilating duct 2, and the airflow 8 is discharged from the upper end opening into the environment. The ventilating duct 2 functions as a so-called chimney or smokestack by which the heat transmitted to the main unit 1 is entrained from the inner wall of the ventilating duct 2 by way of the airflow 8 passing from the lower end opening to the upper end opening without giving any driving force to it, and then dissipated into the environment.
[0072] Referring to the ventilating duct 2 of this example, as shown in
[0073] In this example, the other side except for the aforesaid one side in which the concave groove 1E in the main unit 1 is positioned is integrally provided with a number of radiation fins 1A parallel with the extrusion molding direction. The provision of radiation fins 1A brings about an increase in the surface area of the main unit 1 in contact with outside air and, hence, improvements in natural air cooling efficiency. It is also preferable that such case cooling fins 4A as shown in
[0074] In the example described here, the cooling by the chimney effect of the ventilating duct 2 contributes more to the efficient natural air cooling effect so much so that the heat generated from the LEDs is rapidly discharged into the environment and deteriorations of or damages to the LEDs due to heat buildups can be avoided. The main unit 1 that forms part of the LED floodlight is made up of a bulk material such as aluminum by means of extrusion molding, resulting in a simplification of production processes and achievement of a low-cost, high-performance LED floodlight.
Example 2
[0075]
[0076] In Example 2, there is a drift means provided within the ventilating duct 2 to give rotation or turbulence to the airflow 8 going up through the ventilating duct 2.
[0077]
[0078] The drift means is not limited to the aforesaid configuration; it may give a rotation component or turbulence to the airflow moving up through the ventilating duct 2. Alternatively, these drift means may be provided in the form of another component that is then fitted in and fixed to the ventilating duct 2 after the preparation of the main unit 1. Note here that instead of fitting, fixing may be carried out by means of welding, brazing, a screw or the like.
[0079] In the example described here, the cooling by the chimney effect of the ventilating duct 2 is augmented by the drift means; more efficient natural air cooling effect is generally achievable so that the heat generated from the LEDs is rapidly discharged into the environment and deteriorations of or damages to the LEDs due to heat buildups can be avoided. Because the main unit 1 that forms part of the LED floodlight is formed by extrusion molding of a bulk material such as aluminum as in Example 1, it is possible to simplify its production process and provide a high-performance LED floodlight at lower costs.
Example 3
[0080]
[0081] As in the respective examples as described above, heat generated from the light-emitting portion 6A of the LED unit 6 is transmitted to the main unit 1 through the substrate 6B and insulating base 6E. The transmitted heat is first absorbed in the area 1D having a large heat capacity and then diffused throughout the main unit 1 while keeping the main unit 1 against any rapid temperature rise. Much heat is held in the area 1D having a large heat capacity, but that area is cooled by the airflow moving up through the three ventilating ducts 2A, 2B and 2B surrounding it. This action is the same as in the aforesaid respective examples.
[0082] In this example too, the generally efficient natural air cooling effect is so achievable that the heat generated from the LEDs can rapidly be released to the environment and deteriorations of or damages to the LEDs due to heat buildups are avoidable. Because the main unit 1 that forms part of the LED floodlight is formed by extrusion molding of a bulk material such as aluminum as in each of the aforesaid examples, it is possible to simplify its production process. It is thus possible to provide a high-performance LED floodlight at lower costs.
Example 4
[0083]
[0084] In the examples described here too, the heat generated from the light-emitting portion 6A of the LED unit 6 is transmitted to the main unit 1 through the substrate 6B and insulating base 6E, as in each of the aforesaid examples. The transmitted heat is first absorbed in the area 1D having a large heat capacity and then diffused throughout the main unit 1 while keeping the main unit 1 from any rapid temperature rise. Much heat is held in the area 1D having a large heat capacity, but that area is cooled by the airflow moving up through the three ventilating ducts 2A, 2B and 2B surrounding it. This action is the same as in the aforesaid respective examples; however, there is an increasing amount of air passing through the central ventilating duct 2A located in opposition to the LED unit 6 with respect to the area 1D having a large heat capacity and in proximity to the area 1D having a large heat capacity, resulting in efficient radiation of heat from the main unit 1.
[0085] Even with the example described here, the generally efficient natural air cooling effect is so achievable that the heat generated from the LEDs can rapidly be released to the environment and deteriorations of or damages to the LEDs due to heat buildups are avoidable. Because the main unit 1 that forms part of the LED floodlight is formed by extrusion molding of a bulk material such as aluminum as in each of the aforesaid examples, it is possible to simplify its production process. It is thus possible to provide a high-performance LED floodlight at low costs.
Example 5
[0086]
[0087] As in each of the aforesaid example, the heat generated from the light-emitting portion 6A of the LED unit 6 is transmitted to the main unit 1 through the substrate 6B and insulating base 6E. The transmitted heat is first absorbed in the area 1D having a large heat capacity and then diffused throughout the main unit 1 while keeping the main unit 1 from any rapid temperature rise. Much heat is held in the area 1D having a large heat capacity, but that area is cooled by the airflow moving up through the three ventilating ducts 2A, 2B and 2B surrounding it. This action is the same as in the aforesaid respective examples.
[0088] In this example too, the generally efficient natural air cooling effect is so achievable that the heat generated from the LEDs can rapidly be released to the environment and deteriorations of or damages to the LEDs due to heat buildups are avoidable. Because the main unit 1 that forms part of the LED floodlight is formed by extrusion molding of a bulk material such as aluminum as in each of the aforesaid examples, it is possible to simplify its production process. It is thus possible to provide a high-performance LED floodlight at lower costs.
Example 6
[0089]
[0090] In the example described here, the ventilating ducts 2C and 2C have a large sectional area; it is difficult to increase the volume of the area 1D having a large heat capacity. However, an increasing amount of air flowing through the ventilating ducts 2C and 2C allows the heat transmitted from the LED unit 6 to be relatively rapidly dissipated so that there is no excessive heat buildup in the main unit 1.
[0091] In this example too, the generally efficient natural air cooling effect is so achievable that the heat generated from the LEDs can rapidly be released to the environment and deteriorations of or damages to the LEDs due to heat buildups are avoidable. Because the main unit 1 that forms part of the LED floodlight is formed by extrusion molding of a bulk material such as aluminum as in each of the aforesaid examples, it is possible to simplify its production process. It is thus possible to provide a high-performance LED floodlight at lower costs.
Example 7
[0092]
[0093] Although the aforesaid radiation fins are not provided on the outer side of the LED floodlight shown in
[0094] This LED floodlight is small and transportable, and has a handle 9 by which a normal worker can carry it around by one hand in interior furnishing for buildings, small-scale road construction sites or the like. The floodlight is provided on both sides of its bottom with a pair of pedestals 10a that are attached to the main unit 1 by means of a position-adjustment fixing screw 10B. The pedestals can discretely be adjusted in terms of both position and posture so that they can be placed and fixed on a floor surface having projections and depressions, a misaligned ground or the like in a stable manner. Note here that the pedestals are not limited to the shown ones; they may take on various forms depending on purposes.
[0095] The LED floodlight shown in
Example 8
[0096]
[0097] This LED floodlight is well fit for night floodlighting in relatively large space. An assembly of four, laterally lined-up LED floodlights of Example 1 is attached to a support frame 10D. This support frame 10D is attached by a position-adjustment fixing screw 10B to two upright posts 10C fixed to the pedestal 10A.
[0098] The respective LED floodlights (indicated by the main units 1 may discretely be adjusted by the longitudinal or vertical position-adjustment fixing screw 10B in terms of its horizontal (lateral) orientation, and the angles of elevation and inclination of the two support posts 10D are adjustable by the position-adjustment fixing screw 10B for the two support posts 10C. Note here that the support frame, pedestal and upright post are not limited to those shown; they may be in various configurations depending upon what purpose they are used for, where they are used, etc.
[0099] The LED floodlight shown in
Example 9
[0100]
[0101] As in Example 8, the bracket may be located such that the respective LED floodlights (indicated by the main units 1) are rotatable about the longitudinal and lateral axes. In the LED floodlight of
Example 10
[0102]
[0103] As shown in
[0104] It is here to be noted that there may be multiple LED floodlights provided, among which some may be selectively turned on.
[0105] Various examples of the invention have been described. While the cross-section of the ventilating duct provided in the main unit has been described as being circular and/or oval in the examples of the invention, it is to be understood that triangular or polygonal, and/or amorphous cross-sections are also encompassed in the scope of the invention.
[0106] Repeatedly, the LED unit according to the invention is built up of a light-emitting portion defined by a chip-on-board type LED module having a multiplicity of LED chips are directly mounted on a common circular substrate, a funnel-shaped reflector having a small-diameter portion fixed to the outer circumference of the circular substrate and a large-diameter portion located in opposition to the transparent plate (tempered glass), and an insulating base for fixedly mounting the circular substrate over the inner bottom wall defining the concave groove in the main unit.
EXPLANATION OF THE REFERENCE NUMERALS
[0107] 1: Main unit [0108] 1A: Radiation fin [0109] 1B: Upper lid [0110] 1C: Lower lid [0111] 1D: Area having a large heat capacity [0112] 1E: Concave groove [0113] 1F: Inner bottom wall [0114] 1G: Groove [0115] 2: Ventilating duct [0116] 2A: Central ventilating duct [0117] 2B: Side ventilating duct [0118] 2C: Packing [0119] 4: Power source unit [0120] 4A: Case cooling fin [0121] 4B: Mounting bolt [0122] 5: Transparent plate [0123] 5A: Rubber bushing [0124] 6: LED unit [0125] 6A: Light-emitting portion [0126] 6B: Circular substrate [0127] 6C: Reflector [0128] 6E: Insulating base [0129] 7: Drift means [0130] 8: Airflow [0131] 9: Handle [0132] 10, 10A: Pedestal [0133] 10B: Position-adjustment fixing screw [0134] 10C: Post [0135] 10D: Support frame [0136] 10E: Bracket [0137] 10F: Shaft [0138] 11: Pole