METHOD AND SYSTEM FOR CONTROLLING A CONTROL INSTALLATION OF AN ELECTRIC MOTOR
20170244343 · 2017-08-24
Assignee
Inventors
Cpc classification
International classification
Abstract
A control method which is deployed in a control installation of an electric motor, the control installation including a first converter controlled for the application of the first voltage pulse edges to an electric motor of a first pulse width modulation, obtained by comparing a first carrier signal, applied at a first chopping frequency, with a first modulating signal, a second converter controlled of a second pulse width modulation, obtained by comparing a second carrier signal, applied at a second chopping frequency, with a second modulating signal. The control method involves the determination of a notional optimum phase-shift angle on the basis of the first chopping frequency and the second chopping frequency.
Claims
1-18. (canceled)
19. A control method deployed in a control installation of an electric motor, wherein said control installation comprises: a number of input phases, which are designed for connection to an electric grid system for the delivery of an AC voltage, a common mode filter connected on the input phases, comprising at least one inductance, a DC supply bus, which is arranged for the delivery of a DC voltage, a first converter connected to said DC supply bus, controlled for the application of the first voltage pulse edges to an electric motor by means of a first pulse width modulation, obtained by comparing a first carrier signal, described as the reference carrier signal, applied at a first chopping frequency, with a first modulating signal, a second converter connected to said DC supply bus and controlled by means of a second pulse width modulation, obtained by comparing a second carrier signal, applied at a second chopping frequency, with a second modulating signal, said second carrier signal being designed to be out-of-phase with the reference carrier signal by a phase-shift angle, wherein the control method involves the determination of an optimum phase-shift angle from the first chopping frequency and the second chopping frequency, wherein said optimum phase-shift angle corresponds to the phase-shift angle for which the maximum magnetic flux received by the inductance of the common mode filter is as low as possible.
20. The method according to claim 19, comprising a step for the determination of a ratio between the first chopping frequency and the second chopping frequency.
21. The method according to claim 20, comprising a step for the read-off of a predefined data table containing a number of stored values for the ratio and, for each ratio value, a notional optimum phase-shift angle corresponding to a maximum magnetic flux.
22. The method according to claim 21, wherein the optimum phase-shift angle corresponds to said notional optimum phase-shift angle if the control installation has a symmetrical architecture with regard to the ground.
23. The method according to claim 21, wherein the optimum phase-shift angle corresponds to said notional optimum phase-shift angle, subject to the addition of a corrective value, if the control installation has an asymmetrical architecture with regard to the ground.
24. The method according to claim 23, wherein the corrective value is determined on the basis of the difference between a notional magnetic flux and an actual magnetic flux measured for the inductance of the common mode filter.
25. The method according to claim 22, comprising a step for the detection of the achievement by the first carrier signal of a minimum value, and a step for the synchronization of the second carrier signal in relation to the first carrier signal, in order to take account of the determined optimum phase-shift angle.
26. The method according to claim 21, wherein the optimum phase-shift angle corresponds to the notional optimum phase-shift angle, subject to the addition of a value of 180°, if the second converter in the control installation is of the active rectifier type.
27. The method according to claim 21, wherein, if the control installation comprises a third converter which is controlled by means of a third pulse width modulation, obtained by the comparison of a third carrier signal, applied at a third chopping frequency, with a third modulating signal, the method comprises the following: determination of a first ratio between the chopping frequency of the first carrier signal and the chopping frequency of the second carrier signal, determination of a second ratio between the chopping frequency of the first carrier signal and the chopping frequency of the third carrier signal, determination of a series of two notional optimum phase-shift angles associated with a series formed by the first ratio and by the second ratio thus determined.
28. A control system designed for the deployment of the control method defined in claim 19, wherein said system comprises at least one control unit and comprising a module for the determination of an optimum phase-shift angle from the first chopping frequency and the second chopping frequency, wherein said optimum phase-shift angle to be applied corresponds to the phase-shift angle for which a maximum magnetic flux received by the inductance of the common mode filter, is as low as possible.
29. The system according to claim 28, comprising a module for the determination of a ratio between the first chopping frequency and the second chopping frequency.
30. The system according to claim 29, comprising a module for the read-off of a predefined data table containing a number of stored values for a ratio and, for each ratio value, a notional optimum phase-shift angle corresponding to said maximum magnetic flux thus determined.
31. The system according to claim 30, wherein the optimum phase-shift angle corresponds to said notional optimum phase-shift angle if the control installation has a symmetrical architecture with regard to the ground.
32. The system according to claim 30, wherein the optimum phase-shift angle corresponds to said notional optimum phase-shift angle, subject to the addition of a corrective value if the control installation has an asymmetrical architecture with regard to the ground.
33. The system according to claim 32, wherein the corrective value is determined on the basis of the difference between a notional magnetic flux and an actual magnetic flux measured for the inductance of the common mode filter.
34. The system according to claim 30, comprising a module for the detection of the achievement by the first carrier signal of a minimum value, and a module for the synchronization of the second carrier signal in relation to the first carrier signal, in order to take account of the optimum phase-shift angle thus determined.
35. The system according to claim 30, wherein the optimum phase-shift angle corresponds to the notional optimum phase-shift angle, subject to the addition of a value of 180°, if the second converter in the control installation is of the active rectifier type.
36. The system according to claim 30, wherein, if the control installation comprises a third converter which is controlled by means of a third pulse width modulation, obtained by the comparison of a third carrier signal, applied at a third chopping frequency, with a third modulating signal, the system comprises: a module for the determination of a first ratio between the chopping frequency of the first carrier signal and the chopping frequency of the second carrier signal, a module for the determination of a second ratio between the chopping frequency of the first carrier signal and the chopping frequency of the third carrier signal, a module for the determination of a series of two notional optimum phase-shift angles associated with a series formed by the first ratio and the second ratio thus determined.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0052] Further characteristics and advantages will become apparent from the detailed description set out hereinafter, with reference to the attached drawings, in which:
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[0055]
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[0059]
DETAILED DESCRIPTION OF AT LEAST ONE FORM OF EMBODIMENT
[0060] The invention discloses a control method which can be adapted to different architectures of installations for the control of an electric motor. It can be adapted to architectures incorporating at least two converters.
[0061] In the interests of simplification, although the invention will be described hereinafter for installations having two converters, it should be understood that the principle can be applied to installations having more than two converters. The particular features of operation associated with an installation having more than two converters will be described in detail thereafter.
[0062] A first installation architecture with two converters is represented in
[0071] In
[0072] Using the same reference symbols as those employed in
[0079] In the attached figures, the converters represented are connected to a three-phase supply, and are of the two-level type, i.e. they incorporate two power transistors which are controlled by switching arms. Naturally, the invention can be applied to architectures incorporating converters with three levels or more.
[0080] In a conventional manner, command functions on the transistors of each converter CONV1, CONV2, CONV10, CONV20 are executed by pulse width modulation (hereinafter “PWM”). PWM of the intersective type involves the comparison of a symmetrical or asymmetrical triangular carrier signal with one or more modulating signals. For a power transistor in the inverter stage or the rectifier stage, intersections between a carrier signal and one or more modulating signals define the switching times for the closing and opening of the transistor.
[0081] For the control of its converters, the installation represented in
[0082] Each control unit UC1, UC2, UC10, UC20 determines switching times by pulse width modulation, and submits corresponding control commands to the transistors of the converter with which it is associated. Each transistor is associated with a grid control device, which receives control commands from its associated control unit. Each control unit specifically comprises a microprocessor and memory facilities.
[0083] In both architectures, a common mode filter F.sub.MC incorporating a common mode inductance is arranged on the input phases connected to the supply grid, for the filtering-out of electromagnetic interference generated by the switching of converters. This type of filter is well-known, and will not be described in detail in the present application. In a known manner, it specifically comprises an inductance having a magnetic core around which three windings are arranged, each connected in series to a separate input phase.
[0084] In an architecture with two converters connected to the DC supply bus, the flux received by the inductance of the common mode filter arranged at the front end is a function of the combination of the common mode voltages generated by the various converters.
[0085] According to the invention, it is possible to demonstrate that the flux received by the common mode inductance is a function of the integral of the common mode voltages.
[0086] With reference to
[0089] However, the maximum magnetic flux generated in the inductance of the filter changes over time in an uncontrolled manner, potentially resulting in the saturation of its magnetic core. In order to counter the probability of the saturation of the magnetic core of the inductance, the simplest solution involves the over-dimensioning of the filter to accommodate the least favourable case.
[0090] In
[0091] However, the invention described hereinafter permits the limitation of the over-dimensioning of the filter, by proposing the control of the flux received by the inductance of the common mode filter F.sub.MC.
[0092] The invention will be described more specifically with reference to the architecture of the installation represented in
[0093] To this end, the invention acts upon the phase-shift angle Ψ between the carrier signals employed for the control of each of the converters CONV1, CONV2 in the installation.
[0094] For the control of each transistor in the first converter, a first pulse width modulation is deployed by the first control unit UC1, employing at least a first carrier signal generated at a first chopping frequency f.sub.sw1, and a first modulating signal.
[0095] For the control of each transistor in the second converter, a second pulse width modulation is deployed by the second control unit UC2, employing at least a second carrier signal generated at a second chopping frequency f.sub.sw2, and a second modulating signal.
[0096]
[0097] The object of the invention is thus the determination of an optimum phase-shaft angle Ψ.sub.opt to be applied between the first carrier signal and the second carrier signal, such that the maximum flux Φ.sub.max v received by the inductance of the common mode filter will be as low as possible, thereby permitting the prevention of any saturation of its magnetic core. One of the two carrier signals will be defined as the reference carrier signal, while the other will be phase-displaced in relation to the other by the optimum phase-shift angle Ψ.sub.opt thus determined.
[0098] The optimum phase-shift angle Ψ.sub.opt to be applied between the two carrier signals is determined on the basis of a ratio, designated as ki, between the chopping frequencies f.sub.sw1, f.sub.sw2. This ratio will assume a number of distinct values, depending upon the value of the first chopping frequency and the value of the second chopping frequency. It is defined arbitrarily by the following relationship:
[0099] Where: [0100] i ranges from 1 to n, and n is equal to or greater than 2, [0101] f.sub.sw1 is the chopping frequency of the first carrier signal, [0102] f.sub.sw2 is the chopping frequency of the second carrier signal.
[0103] According to the value assumed by each chopping frequency, the value of the ratio ki will therefore vary. For each ratio between the two chopping frequencies, it is possible to apply a number of phase-shift angles between the two carrier signals. For each of these phase-shift angles, the maximum flux received by the inductance of the common mode filter will potentially be different. A notional optimum phase-shift angle Ψ.sub.i.sub._.sub.opt.sub._.sub.th will thus be associated with each value of the ratio ki at which the maximum flux received by the common mode inductance is theoretically minimal, if the arrangement of the architecture is symmetrical with regard to the ground.
[0104] Preferably, the notional optimum phase-shift angles Ψ.sub.i.sub._.sub.opt.sub._.sub.th are, for example, stored in conjunction with each ratio ki in a predefined data table.
[0105] The predefined data table will preferably be stored in the memory facilities of one or of both the control units UC1, UC2. The data table may be established during a learning phase or by simulation, before being loaded into the memory facilities. For the establishment thereof, for each value of the ratio ki between the two chopping frequencies, this will involve: [0106] the scanning of the various potential values for the phase-shift angle, [0107] for each phase-shift angle, the determination, by measurement or by calculation, of the magnetic flux received by the inductance of the common mode filter, [0108] for each phase-shift angle, the determination of the maximum magnetic flux received by the common mode inductance, [0109] the memorization of the notional optimum phase-shift angle Ψ.sub.i.sub._.sub.opt.sub._.sub.th at which the maximum magnetic flux assumes its minimum value.
[0110] On the basis of these general principles, a distinction is drawn between two cases: [0111] A first case, in which the stray capacitances C1 and C2 are equal, i.e. the arrangement is symmetrical with regard to the ground, [0112] A second case, in which the stray capacitances are different, i.e. the arrangement is asymmetrical with regard to the ground.
[0113] In the first case, the cables, the electric motors and the connection to ground are considered as identical. Accordingly, the flux received by the inductance of the common mode filter F.sub.MC is a function of the sum of the common mode voltages generated by each converter CONV1, CONV2, and varies as a function of the two chopping frequencies f.sub.sw1, f.sub.sw2 applied to the two aforementioned carrier signals.
[0114] In the first case, the optimum phase-shift angle Ψ.sub.opt to be applied between the two carrier signals corresponds directly to the notional optimum phase-shift angle Ψ.sub.i.sub._.sub.opt.sub._.sub.th which is associated with the ratio ki determined between the two chopping frequencies.
[0115] In this first case, the control method according to the invention thus follows the steps described hereinafter with reference to
[0124]
[0125] In a control installation executed according to the second aforementioned architecture, i.e. with a first converter CONV10 of the active rectifier type and a second converter CONV20 of the inverter type connected to the electric motor, wherein the optimum phase-shift angle Ψ.sub.i.sub._.sub.opt.sub._.sub.th determined by the aforementioned method must be adjusted by a value of 180°. Naturally, this will apply if the first converter CONV10 and the second converter CONV20 are identical.
[0126] In the second case described above, the arrangements are no longer identical with regard to the ground, such that the motors and/or cabling of the two converters are different, thereby resulting in separate values for stray capacitances.
[0127] In the second case, the optimum phase-shift angle Ψ.sub.opt to be applied will not be the notional optimum phase-shift angle Ψ.sub.i.sub._.sub.opt.sub._.sub.th deduced directly from the ratio between the two chopping frequencies, as the stray capacitances C1, C2 have separate values. A correction function must therefore be applied to the notional optimum phase-shift angle Ψ.sub.i.sub._.sub.opt.sub._.sub.th deduced from the ratio between the two chopping frequencies. This correction can be deployed in real time during the operation of the system, or can be determined in advance of this operation by simulation or by the deployment of a learning phase. A new data table for the association of a corrected notional optimum phase-shift angle with each value of the ratio ki can then, for example, be established and saved in the memory facilities of the control unit.
[0128] For the determination of the correction to be applied, the first control unit UC1 must determine the actual magnetic flux flowing in the inductance of the common mode filter. This actual magnetic flux can be determined: [0129] By direct measurement in the inductance, using a magnetic flux sensor, [0130] By indirect measurement, on the basis of the voltages at the terminals of the inductance of the common mode filter. For a three-winding inductance, this gives:
[0133] With reference to
[0144] The two methods described above, for a symmetrical or asymmetrical arrangement with regard to the ground, are applicable in a similar manner, if the installation comprises more than two converters. In an architecture incorporating more than two converters, the optimum phase-shift angle to be applied to each carrier signal on each converter, in relation to the reference carrier signal, must be determined. The combined series of optimum phase angles corresponds to a minimum flux value received by the inductance of the common mode filter. This series is associated with a series of ratios, wherein each ratio in the series is determined on the basis of the chopping frequency of a carrier signal associated with a specific converter and the chopping frequency of the reference carrier signal. Accordingly, for each series of ratios, there is a series of optimum phase-shift angles to be applied for the achievement of a minimum magnetic flux. The association between each series of ratios and a series of optimum phase-shift angles is, for example, saved in a data table. As described above, this data table can be established during a learning phase, or by simulation, by scanning the various parameters and selecting those data series at which the magnetic flux is minimal.
[0145] The present invention thus has numerous advantages. It permits: [0146] The optimization of the maximum flux value received by the inductance of the common mode filter, in a control system architecture comprising a plurality of inverters connected in parallel to a common DC supply bus. [0147] The optimization of the maximum flux received by the inductance of the common mode filter, in a control system architecture comprising one active rectifier and one inverter. [0148] The optimization of the maximum flux received by the inductance of the common mode filter, in a symmetrical or asymmetrical architecture with regard to the ground. [0149] Recovery from a state of saturation of the inductance, by the deployment of the method according to the invention on a one-off basis. [0150] The optimum dimensioning of the common mode filter, thereby avoiding any problems of cost or space.