PISTON FOR A RECIPROCATING-PISTON INTERNAL COMBUSTION ENGINE

Abstract

The present disclosure relates to a piston for a reciprocating-piston internal combustion engine, comprising a piston head and a piston barrel, wherein the piston head has an encircling ring belt with at least one ring groove for a piston ring and has, in the region of the ring belt, an encircling cooling duct. The cooling duct extends from the ring belt as far as a wall of the piston barrel in order to increase an oil film temperature of the oil film in the cylinder liner between the piston barrel and cylinder and to thereby reduce the piston barrel friction.

Claims

1. A piston for a reciprocating-piston internal combustion engine, comprising: a piston head including an encircling ring belt with at least one ring groove configured for receiving a piston ring; a piston barrel; and an encircling cooling duct formed in the region of the ring belt, wherein the cooling duct extends from the ring belt as far as a wall of the piston barrel.

2. The piston according to claim 1, wherein the cooling duct extends as far as a lower end region which is averted from the ring belt, of the wall of the piston barrel.

3. The piston according to claim 1, further comprising: at least one pin bore for receiving a piston pin formed in the piston barrel, wherein the cooling duct extends in the axial direction of the piston as far as the level of the at least one pin bore.

4. The piston according to claim 1, further comprising: at least one pin bore for receiving a piston pin formed in the piston barrel, wherein the cooling duct extends in the axial direction of the piston as far as a lower end of the pin bore.

5. The piston according to claim 1, wherein the cooling duct is, in the region of the wall of the piston barrel, in fluid communication by way of at least one first passage opening to a cylinder liner for the piston.

6. The piston according to claim 5, wherein the at least one first passage opening is arranged in the middle of the height of the piston barrel in the axial direction.

7. The piston according to claim 5, further comprising: an oil-catching rib arranged in the cooling duct such that a part of the oil flung back and forth in the cooling duct as a result of the piston movement strikes the oil-catching rib and is conducted by the oil-catching rib to the at least one first passage opening.

8. The piston according to claim 7, wherein the oil-catching rib is arranged at the level of or directly adjacent to the at least one first passage opening.

9. The piston according to claim 7, wherein a lower edge of the first passage opening is arranged so as to be downwardly offset with respect to a horizontal oil-intercepting surface of the oil-catching rib.

10. The piston according to claim 7, wherein the passage opening is a passage bore which extends into a region of the oil-catching rib and which forms a duct-like recess there.

11. The piston according to claim 7, wherein the cooling duct is, in the region of the wall of the piston barrel, is in fluid communication with the cylinder liner by way of at least one second passage opening, wherein the at least one first passage opening and the at least one second passage opening are arranged in each case on opposite sides of the oil-catching rib in the axial direction of the piston.

12. The piston according to claim 7, wherein the oil-catching rib has a first section, which runs in encircling fashion on the wall of the piston barrel and which extends in the radial direction of the piston, and a second section, which extends in the axial direction of the piston and which is arranged at that end region of the first section which is averted from the wall of the piston barrel.

13. The piston according to claim 12, wherein the second section of the oil-catching rib extends in the axial direction both in the direction of the piston head and in the opposite direction.

14. The piston according to claim 1, wherein the wall of the piston barrel has a profiling on a side facing toward the cooling duct, and the profiling is formed by a channel structure.

15. The piston according to claim 5, wherein the piston barrel has, on its outer surface, a depression, which surrounds an end region of the at least one first passage bore and by way of which lubricant which emerges from the end region of the first passage opening is distributed between cylinder liner and piston barrel.

16. The piston according to claim 5, further comprising a lubricant return bore on a wall of the cooling duct, which wall is arranged so as to be situated opposite the piston barrel, wherein the lubricant return bore is arranged, in the axial direction of the piston, so as to be spaced apart from the lower end of the cooling duct and below the at least one first passage opening.

17. The piston according to claim 16, wherein the lubricant return bore runs obliquely downward from the wall of the cooling duct to a piston interior space.

18. The piston according to claim 1, further comprising: a) a transition wall section of the cooling duct, wherein: a1) the transition wall section is arranged on that side of the cooling duct which faces toward the piston inner side and a2) the transition wall section connects an upper region of the cooling duct, which is formed in encircling fashion in the region of the ring belt, to a lower region of the cooling duct, which adjoins the wall of the piston barrel, and a3) has a section which runs obliquely downward toward the piston barrel and which is adjoined, in the lower region of the cooling duct, by a wall of the cooling duct, which wall runs downward more steeply in relation to said section and is arranged so as to be situated opposite the piston barrel, and b) wherein the transition region between the wall section of the cooling duct and the wall which runs downward more steeply in relation to said section forms an edge.

19. An arrangement, comprising: a. a piston including, a piston head having an encircling ring belt with at least one ring groove configured for receiving a piston ring, a piston barrel, and an encircling cooling duct formed in the region of the ring belt, wherein the cooling duct extends from the ring belt as far as a wall of the piston barrel according to one of the preceding claims; b. a volume-flow-regulated lubricant pump which is provided for the supply of lubricant to the piston; and c) a control device of the lubricant pump, wherein the control device is designed such that, in a manner dependent on an operating parameter of an internal combustion engine, from which operating parameter the present engine load can be derived, said control device controls or regulates a lubricant volume flow for the supply of lubricant to the piston such that, in the presence of a first value of the operating parameter, which corresponds to a first engine load, a first volume flow is set, and in the presence of a second value of the operating parameter, which corresponds to a second engine load greater than the first engine load, a second volume flow is set which is greater than the first volume flow.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The above-described aspects and features of the present disclosure may be combined with one another in any desired manner. Further details and advantages of the present disclosure will be described below with reference to the appended drawings, in which:

[0038] FIG. 1 shows the temperature dependency of the piston barrel friction on the oil film temperature;

[0039] FIG. 2 shows a subsection of a piston according to an aspect of the present disclosure;

[0040] FIG. 3 shows a subsection of a piston according to a further aspect of the present disclosure;

[0041] FIG. 4A shows a subsection of a piston according to a further aspect of the present disclosure;

[0042] FIG. 4B shows an enlarged illustration as per the view A in FIG. 4A;

[0043] FIG. 5 shows a subsection of a piston according to a further aspect of the present disclosure;

[0044] FIG. 6 shows a subsection of a piston according to a further aspect of the present disclosure;

[0045] FIG. 7 shows a subsection of a piston according to a further aspect of the present disclosure;

[0046] FIG. 8 shows a subsection of a piston according to a further aspect of the present disclosure; and

[0047] FIG. 9 shows a subsection of a piston according to a further aspect of the present disclosure.

[0048] Identical or functionally equivalent elements are denoted by the same reference designations throughout the figures, and in some cases, will not be described separately.

DETAILED DESCRIPTION

[0049] FIG. 1 illustrates the piston barrel friction as a function of the oil film temperature between piston barrel and cylinder liner. The oil film temperature is plotted on the abscissa axis. Here, the corresponding friction medium pressure is plotted on the ordinate axis. The curve profile 11 corresponds to an engine rotational speed of 1200 rpm, and the curve profile 12 corresponds to an engine rotational speed of 1800 rpm. As can be seen from the diagram of FIG. 1, the friction medium pressure decreases with increasing temperature of the oil film. To minimize said piston barrel friction, it is provided according to the present disclosure that the heated returning oil is conducted in targeted fashion from the piston cooling duct to the piston barrel. In this way, the oil film temperature between piston and cylinder liner increases, which leads to lower friction.

[0050] FIG. 2 shows a subsection of a first aspect of the present disclosure. The piston 20 comprises a piston head 5 which has an encircling ring belt 6. The ring belt 6 comprises at least one ring groove 6a for a piston ring. In the exemplary aspect shown, three ring grooves 6a are provided. A compensation groove is also arranged below the three ring grooves. In the axial direction A, the ring belt 6 is adjoined, in the downward direction, by the piston barrel 1, which, by contrast to the ring belt 6, is not of fully encircling form. The piston 20 is thus not in the form of a full-skirt piston. The piston barrel 1 is slidingly mounted in the cylinder liner of the cylinder, wherein a wall 10 of the piston barrel slides back and forth along the cylinder liner during the movement of the piston. The piston 20 is mounted in a corresponding cylinder (not illustrated) of a cylinder piston housing (not illustrated) of a reciprocating-piston internal combustion engine. The piston barrel 1 has in this case at least one pin bore 8 for receiving a piston pin. A connecting rod (not illustrated) which is mounted on the crankshaft is articulatedly connected to the piston 20 by way of a piston pin of said type in order, by way of said articulated coupling, to convert the translational movements of the piston 20 in the cylinder into rotational movements of the crankshaft about the axis of rotation thereof.

[0051] In FIG. 2, it can also be seen that the piston 20 has a piston depression 7, also referred to as combustion chamber depression. The piston depression 7 is in the form of a so-called omega-shaped depression. This means that the piston depression 7 has a cross section which at least substantially has the shape of a “ω”. Furthermore, it can be seen in FIG. 2 that the piston 20 has, in the ring belt, a cooling duct section 3 which can be flowed through for example by a lubricant, in particular oil. By way of the lubricant in the cooling duct section 3, the piston head 5 can be cooled. By contrast to conventional pistons 20, the piston however comprises a cooling duct 2 which extends from the ring belt 6 or from the piston head as far as a wall 10 of the piston barrel.

[0052] The cooling duct 2 therefore comprises an upper section 3, which is situated in the region of the ring belt 6, and a lower section 4, which is situated in the region of the piston barrel 1 and which adjoins a wall 10 of the piston barrel. By contrast to the upper section 3 of the cooling duct 2, which is designed so as to run in encircling fashion through 360°, the lower section 4 of the cooling duct 2 is not of fully encircling form, owing to the fact that the running surface of the piston 20 is not of fully encircling form.

[0053] In the exemplary aspect shown, the lower region of the section 4 of the cooling duct 2 extends in the axial direction A of the piston as far as the lower end 8 of the piston bore or substantially almost along the entire axial length of the piston barrel 1. Both the upper section 3 and the lower section 4 of the cooling duct 2 extend circumferentially along the outer wall of the piston 20. The aspect of FIG. 2 offers the advantage that lubricant which flows into the cooling duct 2 in the upper region 3 cools the piston head 5 and, in the process, is heated. Owing to the back and forth movement of the piston between a bottom dead centre and a top dead centre, the lubricant in the cooling duct 2 is flung back and forth (“shaker motion”) such that the lubricant that is heated in the upper cooling duct region 3 also reaches the wall 10 of the piston barrel 1 and thus heats said wall. By way of the heating of the wall 10 of the piston barrel, the oil film which is situated between the outer side 13 of the piston barrel and the cylinder liner is likewise heated, whereby the friction action thereof is reduced. In this way, an effective reduction of the piston barrel friction can be realized.

[0054] It can also be seen in FIG. 2 that the transition between the upper region 3 of the cooling duct 2 and the lower region 4 of the cooling duct 2 is designed such that lubricant is conducted along a transition wall section 9 of the cooling duct 2. The transition wall section 9 is arranged on that side of the cooling duct 2 which faces toward the piston inner side, and connects the upper region 3 of the cooling duct to the lower region 4 of the cooling duct. The transition wall section 9 runs obliquely straight downward, wherein an edge 15 is formed on the end of the transition wall section 9 at the transition to the lower wall section 4 of the cooling duct. At said edge 15, the oil that flows along the transition wall section 9 is flung, with a ski-jump-like action, against the wall 10 of the piston barrel 1, such that effective wetting of the wall 10 of the piston barrel with lubricant is made possible.

[0055] FIG. 3 illustrates a second aspect of the piston 30.

[0056] Here, components with identical reference designations correspond to the components of FIG. 2, and will not be described separately. This correspondingly applies to FIGS. 4 to 9. For clarity, in some of the figures, reference designations have been omitted, which reference designations however emerge analogously from the other figures.

[0057] The special feature of the aspect of FIG. 3 lies in the fact that multiple passage openings 31 are formed into the wall 10 of the piston barrel. The passage openings 31 in the form of passage bores are formed into the wall 10 of the piston barrel 1 at uniform intervals along a circular line at the mid-height of the piston barrel. Via said passage openings 31, lubricant which is flung into the lower region 4 of the cooling duct 2 can pass to the cylinder liner and, there, heat up the oil film even more quickly.

[0058] FIG. 4A and FIG. 4B illustrate a third aspect of the present disclosure. In said aspect 40, the piston 40 has, directly below and adjacent to the passage openings 31, and oil-catching rib 41 which extends in ring-segment-shaped form along the inner side of the wall 10 of the piston barrel 1. Here, the oil-catching rib 41 has a first section 42 which is fastened to the inner side of the wall 10 of the piston barrel and which, there, extends in encircling fashion in the circumferential direction at a certain axial height. Here, the first section projects from the wall 10 in the radial direction and forms a horizontal oil-catching surface 42a. On the distal end of the first section 42 there is formed a web 43 which points upward in the axial direction A and the length of which substantially corresponds to the radius of the passage openings 31. The upper edge of the web 43 is denoted by the reference designation 43a. An oil-catching rib 41 of said type offers the advantage that oil that is flung back and forth during the piston movement is partially caught on the oil-catching rib 41 and, in this way, is supplied to the passage openings 31. The provision of the oil-catching ribs thus increases the amount of lubricant which is conducted to the cylinder liner through the passage openings 31 during the piston movement. In this way, the heating effect at the cylinder liner can be increased, and thus the piston barrel friction can be further reduced.

[0059] FIG. 4B shows, in this regard, an enlarged radial view of the view A indicated in FIG. 4A. It can be seen once again that, in the radial direction toward the piston interior, the passage opening 31 is adjoined firstly by the first section 42 of the oil-catching rib 41, and the distal end of the first section 42 is adjoined by the second section 43, which extends in the axial direction. Here, the oil-catching rib 41 is arranged such that a lower edge 31a, that is to say lowest point, of the passage opening 31 is arranged so as to be downwardly offset in the axial direction with respect to the radial oil-intercepting or lubricant-intercepting surface 42a of the oil-catching rib. This offers the advantage that, even in the case of a low oil level on the oil-catching rib, a large transition cross section to the passage opening 31 is already opened up. Here, the passage opening is in the form of a passage bore such that the passage bore extends on the inner side of the piston barrel into a region of the oil-catching rib and forms a duct-like recess there in the form of an open duct for receiving the intercepted oil or lubricant.

[0060] FIG. 5 shows a fourth aspect of the present disclosure. The special feature of the piston 50 of said aspect lies in the fact that, in addition to the passage openings 31 described above, further passage openings 51 (second passage openings) are provided which—as viewed in the axial direction A—are arranged below the first passage openings 31 and are preferably arranged so as to be slightly offset with respect to the passage openings 31 in the radial direction.

[0061] A further special feature lies in the design of the oil-catching rib 52. The oil-catching rib 52 in turn has a first section 54 which extends in the radial direction away from the inner side of the wall 10 of the piston barrel. However, on the distal end of the first section 54, there is now arranged a second section 53 which extends in the axial direction, which second section extends in the axial direction both upwardly and downwardly away from the first section 54. The oil-catching rib 52 of FIG. 5 is thus of T-shaped form. This offers the advantage that, in this aspect, lubricant is intercepted by the oil-catching rib both during the upward movement and during the downward movement of the piston and is supplied either to the upper passage openings 31 or to the lower passage openings 51. In this way, the supply of lubricant that is heated in the cooling duct 2 to the cylinder liner can be yet further increased, and thus the friction-reducing effect can be yet further improved.

[0062] FIG. 6 illustrates a fifth exemplary aspect of a piston 60. The special feature of this exemplary aspect lies in the fact that the inner side of the wall 10 of the piston barrel has a profiling 61. The profiling is, in the present case, in the form of a rib structure. In this way, the surface area on the inner side of the wall 10 of the piston barrel 1 is enlarged, whereby the heat transfer from oil to the wall 10 of the piston barrel 1 is increased.

[0063] A sixth aspect of a piston 70 is illustrated in FIG. 7. The special feature of said aspect lies in the fact that a depression 71 in the form of an encircling groove or notch which surrounds the passage openings 31 is provided on the outer side 13 of the wall 10 of the piston barrel 1. Said depression 71 has the effect that oil emerging through the passage openings 31 at the cylinder liner is distributed more effectively. This in turn accelerates the heating of the oil film of the cylinder liner and this leads to a faster and more effective reduction of the piston barrel friction.

[0064] FIG. 8 illustrates a seventh aspect of a piston 80. The special feature of said aspect lies in the fact that a passage opening 82 (lubricant return bore) is arranged on the inner side of the cooling duct 2. The lubricant return bore 82 is in particular arranged so as to be spaced apart from the lower end 4a of the lower region 4 of the cooling duct and at the same time below the passage openings 31 by way of which the cooling duct is fluidically connected to the cylinder liner. The oil level of the lubricant reservoir 81 can be set through the specification of the axial height of the lubricant return bore 82. Via the lubricant return bore 82, the lubricant that is flung back and forth in the cooling duct 2 can flow back into the piston interior space again, and in this way, can be supplied to the lubricant circuit again. The lubricant return bore 82 is of obliquely downwardly sloping form, which offers advantages from a production aspect, because in this way, no angle drill is required for the formation of the lubricant return bore 82.

[0065] It is emphasized that the design variants shown in FIGS. 2 to 8 may be combined with one another in any desired manner. This is illustrated for example on the basis of the design variant of a piston 90 shown in FIG. 9, in which multiple of the above-described advantageous design variants have been combined in one aspect.

[0066] Even though the present disclosure has been described with reference to particular exemplary aspects, it is self-evident to a person skilled in the art that numerous alterations may be made, and equivalents used as substitutes, without departing from the scope of the present disclosure. Furthermore, numerous modifications may be made without departing from the associated scope. Consequently, the present disclosure is not intended to be restricted to the exemplary aspects disclosed, but rather is intended to encompass all exemplary aspects which fall within the scope of the appended patent claims. In particular, the present disclosure also claims protection for the subject matter and the features of the subclaims independently of the claims referred back to.

LIST OF REFERENCE DESIGNATIONS

[0067] 1 Piston barrel [0068] 2 Cooling duct [0069] 3 Upper section [0070] 4 Lower section [0071] 5 Piston head [0072] 6 Ring belt [0073] 6a Ring groove [0074] 7 Piston depression [0075] 8 Pin bore [0076] 9 Transition wall section [0077] 10 Wall of the piston barrel [0078] 11 Oil-film-temperature-dependent piston barrel friction at 1200 rpm [0079] 12 Oil-film-temperature-dependent piston barrel friction at 1800 rpm [0080] 13 Outer surface [0081] 14 Wall [0082] 15 Edge [0083] 20 Piston [0084] 30 Piston [0085] 31 First passage opening [0086] 31a Lower edge [0087] 40 Piston [0088] 41, 52 Oil-catching rib [0089] 42, 54 First section of the oil-catching rib [0090] 42a Oil-intercepting surface [0091] 43, 53 Second section of the oil-catching rib [0092] 50 Piston [0093] 51 Second passage opening [0094] 60 Piston [0095] 61 Profiling [0096] 70 Piston [0097] 71 Depression [0098] 80 Piston [0099] 81 Lubricant [0100] 82 Lubricant return bore [0101] 90 Piston [0102] A Axial direction