LOAD-BEARING COMPONENT FOR THE FASTENING, LASHING, AND/OR LIFTING TECHNOLOGY WITH A PLASTIC-METAL COMPOSITE SYSTEM

Abstract

The invention relates to a load-bearing component (1) for the fastening, lashing, and/or lifting technology, such as a shackle, a snap hook, a hook, or a ring link. The component (1) comprises a plastic-metal composite system (4) which forms at least one load-bearing section (2) and at least one connection section (3). The load-bearing section (2) serves to fasten and/or suspend a load, for example, by use of a fastening device. The component (1) can with the aid of the connection section (3) be attached to an object, for example, to a load or a further component (1). In order to design the component (1) as light as possible while having a high load-bearing capacity, its is according to the invention provided the plastic-metal composite system (4) comprises a core (5) made of fiber-plastic composite (16) extending continuously from the load-bearing section (2) to the connection section (3) and comprising at least one outer shell (8) made of metal material and disposed on the load-bearing section (2) and/or the connection section (3). The outer shell (8) serves to transfer a force acting from the outside upon the component (1) across a large surface to core (5).

Claims

1. Load-bearing component for the fastening, lashing, and/or lifting technology for receiving loads, comprising a plastic-metal composite system which forms at least one load-bearing section for fastening and/or suspending a load or a fastening device and at least one connection section for attaching an object to said component characterized in that said plastic-metal composite system comprises a core made of a fiber-plastic composite extending continuously from said load-bearing section to said connection section and forming a support structure and at least one outer shell made of metal material and disposed on said load-bearing section and/or said connection section.

2. Load-bearing component according to claim 1, characterized in that said core forms the outer surface of said component at the sections that are not covered by said at least one outer shell.

3. Load-bearing component according to claim 1, characterized in that at least one element determining the fiber direction is disposed in said core of said plastic-metal composite system.

4. Load-bearing component according to claim 3, characterized in that said element determining the fiber direction is configured to be tapered or wedge-shaped.

5. Load-bearing component according to claim 3, characterized in that said element determining the fiber direction is disposed in a section in which the material thickness of said fiber-plastic composite is increased as compared to the vicinity.

6. Load-bearing component according to claim 3, characterized in that said element determining the fiber direction is disposed at a cylindrical opening of said component.

7. Load-bearing component according to claim 6, characterized in that said element determining the fiber direction is tapered in the direction away from said cylindrical opening.

8. Load-bearing component according to claim 1, characterized in that said outer shell lines a cylindrical opening of said component, at least in sections.

9. Load-bearing component according to claim 1, characterized in that at least one electronic component is embedded in said core.

10. Load-bearing component according to claim 1, characterized in that said load-bearing section is configured to be bow-shaped and an inner surface of said load-bearing section is formed by said outer shell.

11. Load-bearing component according to claim 10, characterized in that said outer shell extends at least in sections over said side surfaces of said load-bearing section that adjoin said inner surface.

12. Load-bearing component according to claim 10, characterized in that said outer shell extends in the longitudinal direction of said load-bearing section for more than 180°.

13. Load-bearing component according to claim 1, characterized in that said at least one outer shell forms a flange surface at a cylindrical opening.

14. Load-bearing component according to claim 1, characterized in that said fiber-plastic composite comprises continuous fibers.

15. Load-bearing component according to claim 14, characterized in that at least some of said continuous fibers loop around at least one cylindrical opening of said component.

Description

[0018] In the following, the invention is explained by way of example using embodiments with reference to the drawings. In accordance with the above explanations, individual elements of the respective embodiment can there be omitted or added to the respective embodiment, depending on whether this element is necessary for a particular application. In the figures, the same reference symbols are for the sake of simplicity used for elements which correspond to one another in terms of function and/or structure,

[0019] where:

[0020] FIG. 1 shows a schematic side view of a component according to the invention;

[0021] FIG. 2 shows a schematic perspective view of the partially cut-away component of FIG. 1;

[0022] FIG. 3 shows a schematic side view of a further component according to the invention;

[0023] FIG. 4 shows a schematic front view of the component of FIG. 3;

[0024] FIG. 5 shows a schematic perspective view of the partially cut-away component of FIGS. 3 and 4;

[0025] FIG. 6 shows a schematic side view of a further component according to the invention;

[0026] FIG. 7 shows a schematic side view of a further component according to the invention.

[0027] First the mode of operation and the structure of component 1 according to the invention for the fastening, lashing, and/or lifting technology for bearing load shall be described. Load-bearing component 1 can be a shackle, a hook, a ring link, a chain link, a fastening point, a tensioning device for belts, ropes or chains or a snap hook, to mention only a few components of the fastening, lashing, and/or lifting technology.

[0028] The component is in FIGS. 1 and 2 only by way of example shown as a hook.

[0029] Component 1 comprises a load-bearing section 2 to which a load is fastened and/or hooked by way of a fastening device (not shown).

[0030] Component 1 further comprises a connection section 3 which serves to attach the component to a further object.

[0031] Component 1 can comprise several load-bearing sections 2 as well as several connection sections 3. For example, it can as a hook comprise a further connection section 3′ for attaching a hook latch or a safety catch for the hook mouth.

[0032] The component comprises a plastic-metal composite system 4. In this composite system, at least one plastic element and at least one metal element are combined and processed together in order to obtain properties which the individual components of the composite system do not have when considering each one individually.

[0033] The plastic-metal composite system 4 has a core 5 which can in part form the outer surface of component 1. The core itself is made of a fiber-plastic composite and forms a support structure 6 which transmits a force 7 acting upon load-bearing section 2 to connection section 3. It is from connection section 3 introduced into the object attached there. The direction of the distribution of forces can also change.

[0034] Core 5, at least in sections, forms an outer surface 7 of component 1. In order to protect core 5, it can externally be coated with shock-absorbing material which differs from the material of the core. This outer covering (not shown) can be part of the fiber-plastic composite. For example, the core can at least in sections be surrounded with an elastic rubber-like covering so that any impact can not damage component 1 or core 5. The use of component 1 in certain corrosive environments can also require coating core 5 with a protective layer made of a layer which is corrosion-resistant in this environment. Such a layer can be part of the fiber-plastic composite.

[0035] Plastic-metal composite system 4 further comprises at least one outer shell 8 which is located at least on load-bearing section 2 and/or on connection section 3 and there forms outer surface 7 of component 1. Outer shell 8 is made of metal material.

[0036] Load-bearing section 2 and/or connection section 3 can comprise at least one cylindrical opening 9 which is at least in sections lined by outer shell 8.

[0037] Outer shell 8 serves to receive a force 7 acting from the outside on component 1 and to transfer it across a larger surface to core 5. At the same time, outer shell 8 is to provide greater wear resistance against impact and abrasion.

[0038] When load-bearing section 2 is of an approximately bow-shaped design, as in the case with a hook, outer shell 8 can at least in sections form inner surface 10 of the load-bearing section.

[0039] Outer shell 8 can extend at least in sections over side surfaces 11 of component 1 that adjoin the inner surface. In order to better protect core 5 at this point, the latter can recede somewhat with respect to outer shell 8, for example, by way of a groove, so that a fastening device which is hooked to load-bearing section 2 can not contact the core.

[0040] On inner surface 10 of load-bearing section 2, outer shell 8 can in the former's longitudinal direction 12 extend over a section 13 that occupies more than one semicircular arc, i.e., more than 180°.

[0041] In section 14 of FIG. 2 which is shown broken away and reveals a view onto the interior of core 5, it can be seen that electronic components 15 can be embedded in core 5. These electronic components can comprise RFID elements, sensors, memories and the like in order to be able to record and remotely query operating conditions of the sensor. Furthermore, identifiers which identify the component and its maintenance state can also be integrated into the electronic components.

[0042] Fiber-plastic composite 16 of core 5 preferably comprises continuous fibers which are shown schematically in FIG. 2 only by way of a single continuous fiber 17. At least some of continuous fibers 17 surround a cylindrical opening 9 of component 1 in order to increase the load-bearing capacity.

[0043] As shown in FIGS. 3 to 5, component 1 can, as described above, also be configured as a shackle. With a shackle, connection section 3 receives the locking pin (not shown) as a further object. Cylindrical openings 9 are each lined with a separate outer shell 8 on the inner side which also forms a flange portion 18 on the face sides of cylindrical openings 9 in order to avoid damage to core 5 from large surface pressure.

[0044] It can be seen in section 14 partly broken away that at least one element 19 determining the fiber direction can also be embedded in core 5. Element 19 determining the fiber direction is preferably disposed in a section 20 in which the material thickness 21 of the core is greatly increased with respect to adjacent sections. In such thickened section 20, the risk is given during the production of the fiber-plastic composite 16 or of the entire plastic-metal composite system 4, respectively, that the flow direction of the plastic material with the fibers is undetermined. This can lead to entanglement of the fibers, due to which the load-bearing capacity of the fiber-plastic composite can not be optimally utilized. In order to align the fiber direction 22 in a manner appropriate for the load during production, element 19 determining the fiber direction is arranged in at least one section 20 with an increase in material thickness 21. Such a section 20 is, for example, located at or adjacent to a cylindrical opening 9.

[0045] Element 19 determining the fiber direction can be tapered or wedge-shaped, where it is tapered in the direction away from section 20 having the larger material thickness 21. The base of such a wedge-shaped element 11 is preferably located at a cylindrical opening 9.

[0046] When using continuous fibers 17, they can for a bow-shaped load-bearing section 2 or connection section 3 be laid in a loop-shaped manner around the two cylindrical openings 9, as is indicated in FIGS. 3 and 4.

[0047] Component 1 can also be configured as a fastening point, as shown in FIG. 6. Outer shell 8 can be located in the region of connection section 3 with which the fastening point is attached to an object, for example, a load to be lifted. In this case, load-bearing section 2 has a cylindrical opening 9 in the form of an eye, through which a fastening device (not shown) for lifting the load must be threaded. Inner surface 10 of the load-bearing section is likewise provided with an outer shell 8.

[0048] A further outer shell 8 can be located on outer surface 11 of load-bearing section 2 in order to prevent damage to core 5 in the event of impacts.

[0049] Outer shell 8 is also disposed where tools are used on component 1, for example, on a portion forming a screw head 23.

[0050] As FIG. 7 finally shows, component 1 can also be a ring link for which load-bearing section 2 and connection section 3 are configured identically.

REFERENCE NUMERALS

[0051] 1 load-bearing component for the fastening, lashing, and/or lifting technology

[0052] 2 load-bearing section

[0053] 3 connection section

[0054] 3′ further connection section

[0055] 4 plastic-metal composite system

[0056] 5 core

[0057] 6 support structure

[0058] 7 outer surface

[0059] 8 outer shell

[0060] 9 cylindrical opening

[0061] 10 inner surface

[0062] 11 side surface

[0063] 12 longitudinal direction

[0064] 13 section of the core covered by outer shell

[0065] 14 section illustrated broken away

[0066] 15 electronic component

[0067] 16 fiber-plastic composite

[0068] 17 continuous fiber

[0069] 18 flange portion

[0070] 19 element determining the fiber direction

[0071] 20 section with increased material thickness

[0072] 21 material thickness

[0073] 22 fiber direction

[0074] 23 screw head

[0075] K force