Device for the thermal treatment of material, in particular for the thermal separation of material components contained in the material
11241637 · 2022-02-08
Assignee
Inventors
Cpc classification
B01D5/0078
PERFORMING OPERATIONS; TRANSPORTING
B01D5/006
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D1/22
PERFORMING OPERATIONS; TRANSPORTING
B01D5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device for the thermal treatment of material comprises a housing having a heatable housing jacket, which surrounds a treatment chamber and forms a rotationally symmetrical treatment surface extending in an axial direction, and a drivable rotor, which is arranged in the treatment chamber and extends coaxially. The rotor comprises a shaft, arranged in a manner distributed over the circumference of which are spreading elements. The device also comprises a condensation space, in which a condenser is formed and into which gaseous material components escaping from the material during the thermal treatment can pass, a condensate outlet for discharging the material components condensed in the condensation space, and a vacuum connection, which is fluidically connected to the condensation space. The vacuum connection is arranged in a region of the housing that lies downstream of the treatment surface, as viewed in the transport direction of the material.
Claims
1. A device for thermally treating material comprising a housing having a heatable housing jacket which surrounds a treatment chamber and forms a rotationally symmetrical treatment surface extending in an axial direction, a material inlet, which is arranged in an inlet region of the housing, for introducing the material to be treated into the treatment chamber, a material outlet, which is arranged in an outlet region of the housing, for discharging the material out of the treatment chamber, a drivable rotor, which is arranged in the treatment chamber and extends coaxially, for producing a material film on the treatment surface, wherein the rotor comprises a shaft, spreading elements are distributed over a circumference of the shaft, and radially outermost ends of the spreading elements are spaced apart from the treatment surface, a condensation space, in which a condenser is arranged and into which gaseous material components escaping from the material during thermal treatment can enter, a condensate outlet for discharging condensed material components condensed in the condensation space, and a vacuum connection, which is fluidically connected to the condensation space, for removing uncondensed gaseous material components, wherein the vacuum connection is arranged in a region of the housing that lies downstream of the treatment surface, as viewed in a transport direction of the material travelling from the material inlet to the material outlet.
2. The device as claimed in claim 1, wherein the vacuum connection is configured to apply a vacuum directly to the condensation space.
3. The device as claimed in claim 1, wherein the material outlet leads downward in the axial direction.
4. The device according to claim 3, wherein the material outlet is in the form of a discharge hopper adjoining the treatment chamber in the axial direction.
5. The device as claimed in claim 1, further comprising a lower rotor bearing, in which an end region of the rotor on a material outlet side is mounted.
6. The device as claimed in claim 5, wherein the lower rotor bearing is arranged centrally within the treatment chamber.
7. The device as claimed in claim 1, further comprising a distribution device for distributing the material, which is introduced via the material inlet, on the treatment surface, wherein the distribution device is in the form of a distribution disk which is arranged on the rotor and has a disk base and a disk wall which radially surrounds the disk base, and the disk wall has distribution openings which are spaced apart from one another in a circumferential direction.
8. The device according to claim 7, wherein the disk wall runs substantially perpendicularly to the disk base.
9. The device as claimed in claim 1, wherein the shaft is in the form of a hollow shaft which surrounds the condensation space and which has through openings through which the gaseous material components escaping from the material during the thermal treatment can pass into the condensation space.
10. The device as claimed in claim 9, wherein said device has a spray protection jacket completely surrounding the hollow shaft in the inlet region.
11. The device as claimed in claim 10, wherein the spray protection jacket is formed by delivery elements and by plates, each of said plates connecting two circumferentially successive delivery elements.
12. The device as claimed in claim 1, wherein: the condenser comprises an inner tube and an outer tube concentrically surrounding the inner tube, each of the inner tube and the outer tube has an outer wall and an inner wall, which are spaced apart from one another, at least in some region or regions, to respectively form an inner-tube cooling-medium circulation duct in the inner tube and an outer-tube cooling-medium circulation duct in the outer tube, and the inner-tube cooling-medium circulation duct and the outer-tube cooling-medium circulation duct are fluidically connected to one another.
13. The device as claimed in claim 12, wherein a cooling-medium feed line opens into one of the inner-tube cooling-medium circulation duct and the outer-tube cooling-medium circulation duct, and a cooling-medium outlet leads away from the other of the inner-tube cooling-medium circulation duct and the outer-tube cooling-medium circulation duct.
14. The device as claimed in claim 1, wherein the condenser is surrounded concentrically by a static cover plate in the outlet region.
15. A method comprising thermally treating material using the device as claimed in claim 1 in a process pressure range of 0.001 to 50 mbar.
16. The method according to claim 15, wherein the process pressure range is from 0.001 mbar to 1 mbar.
17. The device according to claim 1, wherein the device is configured thermally separate material components contained in the material.
Description
(1) The invention is further explained by means of the attached figures, in which:
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(23) As shown in
(24) The device furthermore comprises a material inlet 20, which passes through the housing jacket 14, for introducing the material to be treated into the treatment chamber 16, and a material outlet 22. The material inlet 20, which is aligned tangentially with respect to the housing jacket, is furthermore shown in
(25) Arranged in the treatment chamber 16 is a co-axially extending rotor 26, which can be driven by means of a drive unit 24. Said rotor comprises a shaft 28 in the form of a hollow shaft 280, and spreading elements 30, which project from the hollow shaft 280 and are arranged in a manner distributed over the circumference thereof. In this case, the radially outermost end of the spreading elements 30 is spaced apart from the treatment surface 18 in order to spread the material out into a thin material film on the treatment surface 18 during operation, i.e. during the rotation of the rotor 26.
(26) The hollow shaft 28 surrounds a condensation space 32, in which a static condenser 34 is arranged, and has through openings 36, through which gaseous material components escaping from the material during the thermal treatment enter the condensation space 32 to enable them to condense there on the condenser 34.
(27) In the rotor 26 shown in
(28) In an inlet region 21, i.e. in a region of the rotor 26 at the level of the material inlet 20, and in an outlet region 23, all the spreading elements 30 are configured as delivery elements 301, which impart a delivery component to the material in the direction from the material inlet 20 to the material outlet 22. More specifically, the delivery elements 301 comprise an angular web plate 38, on the outer side of which helically extending delivery ribs 40 are arranged.
(29) In the embodiment shown, the outer edge of these delivery ribs 40 encloses an angle of about 60° relative to the axis of the rotor.
(30) Moreover, the tip of the top surface of the web plate 38 forms an axially extending shearing edge 42, which is set back relative to the radial outer edge 44 of the delivery rib 40 and is thus arranged at a greater distance from the treatment surface 18 than said radial outer edge, as shown especially in
(31) A central region 46 is arranged between the inlet region 21 and the outlet region 23, in which all the spreading elements 30 are configured as delivery elements 301. In this central region, only half of the spreading elements distributed in the circumferential direction, that is to say, in the specific case, 8 spreading elements, are designed as delivery elements 301 forming an axial extension of the respective delivery element of the inlet region 21. These each alternate with a distributing element 302, which is in each case likewise arranged as an axial extension of a delivery element 301 of the inlet region 21.
(32) The distributing elements 302 project radially from the hollow shaft and, in the embodiment shown, comprise a multiplicity of teeth 48 arranged axially in succession. In this case, the radially outermost end of the teeth 48 in each case forms a shearing edge 50, which extends parallel to the axis A of the rotor 26. Thus, the distributing element 302 primarily has a distributing function with a negligible or nonexistent delivery function, whereas the delivery element 301 following on in the circumferential direction primarily has a delivery function and secondarily—by virtue of the shearing edge 42 of the web plate—a distributing function. In this case, the shearing edge 50 of the teeth, which is neutral in terms of delivery by virtue of the axial alignment, is arranged at a shorter distance from the treatment surface 18 than is the case for the shearing edge 42 of the web plate of the delivery elements, as has already been mentioned and as is shown especially in
(33) Apart from the treatment chamber 16, the housing 12 has an upper part 52, which is arranged thereabove and sealed off relative to the treatment chamber and into which the rotor 26 and the condenser 34 project. More specifically, a rotating labyrinth seal 54, for instance, is conceivable for sealing between the treatment chamber 16 and the upper part 52.
(34) According to the invention, the device has a vacuum connection 56 which is arranged in a region 19 of the housing that lies downstream of the treatment surface 18, as viewed in a transport direction of the material. The predetermination, obtained in this way, of the flow path of the gaseous material components increases the probability with which the gas molecules will strike against the condenser 34 on the inside, thus ultimately permitting the achieving of a high condensate quality.
(35) Moreover, respective pairs of circumferentially successive delivery elements 301 are connected by a connecting plate 58 in the inlet region 21, as shown especially in
(36) A spray protection jacket 60 that completely surrounds the hollow shaft 280 is thereby formed, said jacket preventing material which is subject to “flash evaporation” during introduction into the treatment chamber and which may be entrained by the gaseous material components escaping instantaneously from the material from reaching the hollow shaft 280 or entering the condensation space 32 and ultimately contaminating the condensate.
(37) In the region in which a spray protection jacket 60 is formed, the material and the gaseous material components escaping during treatment are thus guided in a co-current flow while, in the central region 46 adjoining this in the delivery direction and in the outlet region 23, the material and the gaseous material components are guided in a countercurrent flow. Thus, after a first region in the delivery direction, in which allowance is made upon entry to the high vacuum or the “flash evaporation” resulting therefrom, optimum degasification is achieved in a second region since contact between the material to be treated and the enriched vapors is minimized.
(38) The rotor 26 of the embodiment shown is cantilever-mounted and is guided radially in the outlet region 23 by a bearing ring (not shown), which forms a material-lubricated bearing together with bearing shoes 62 (shown in
(39) As mentioned, the condenser 34 is arranged in a condensation space 32, which is surrounded by the hollow shaft 280 and which is connected to the treatment chamber 16 via through openings 36 for the purpose of allowing through the gaseous material components escaping from the material during the thermal treatment and ultimately of condensing the less volatile substances contained in said material components.
(40) The stationary condenser 34 is stabilized by means of a centrally arranged pin 66, which is held in a plate 64 closing off the hollow shaft 280 at the top. In the specifically shown embodiment, the pin is fixed at the upper end of the condenser inner tube, which projects from the outer tube.
(41) More specifically, the condenser 34 comprises an inner tube 68 and an outer tube 70 concentrically surrounding the inner tube, wherein the inner tube 68 projects vertically beyond the outer tube 70 and has the pin 66 mentioned at its upper end. Both the inner tube 68 and the outer tube 70 have an outer wall 681 and 701, respectively, and an inner wall 682 and 702, respectively, which are spaced apart from one another in some region or regions and in this way form a gap for the circulation of a cooling medium. Thus, an inner-tube cooling-medium circulation duct 683 is formed in the inner tube 68, and an outer-tube cooling-medium circulation duct 703 is formed in the outer tube 70, wherein these are fluidically connected to one another.
(42) Windows 69 are furthermore arranged in the outer tube, these being uniformly distributed in the longitudinal and in the circumferential direction and ensuring that the gaseous components for condensation can also reach the inner tube 68.
(43) In the specifically shown embodiment or the detail illustration according to
(44) The condensate formed during this process flows downward on the condenser surface and ultimately onto the condenser bottom 80, which is in the form of a sink or trough, from where it is discharged via corresponding condensate outlets 82 leading away from the lowermost point of the condenser bottom. More specifically, in the embodiment shown, the condensate outlets leading radially away from the housing are spaced apart by 180°, as shown in
(45) In order to remove the degasified viscous material, present after treatment, from the housing, the material outlet 22 is configured in the form of a discharge device 221 adjoining the treatment chamber and flanged thereto.
(46) As is apparent from
(47) As shown in
(48) The embodiment according to the invention which is shown in
(49) Depending on whether a material of high viscosity or low viscosity is introduced into the device 10, the introduction takes place via a tangential material inlet 20a (for material of high viscosity) or via a material inlet 20b from above (for material of low viscosity). The introduced material then passes onto the disk base 98 of the distributing disk 960, from which it is pressed radially outward because of the centrifugal force during the rotation of the rotor 26 and passes through the distributing openings 102 in the disk wall onto the treatment surface 18 where it is spread by the spreading elements 30 to form a thin material film. In order additionally to prevent the risk of spilling over, the upper end of the disk wall 100 has a projection 104 projecting radially inward. In the specific embodiment, the distributing device shown in
(50) For the sake of clarity,
(51) In addition, the embodiment shown in
(52) In order to minimize the risk that droplets may pass into the vacuum connection by being entrained with the gas flow of the uncondensed components, the embodiment shown in
(53) According to the embodiment shown in
(54) The condenser support 108 shown in
(55) In order to minimize the risk that treated material or droplets entrained by the gas flow can enter the vacuum connection 56, in the embodiment shown in
(56) According to the embodiment shown in
(57) As shown in
(58) In the embodiment according to
(59) The lower part of the device according to
(60) The material-collecting chamber 130 opens at the bottom into an adjoining discharge hopper 221′ which tapers conically downward.
(61) The cylindrical jacket 133 surrounding the circumference of the material-collecting chamber 130 and the jacket 135 surrounding the discharge hopper 221′ are of double-walled design and are each fluidically connected to a heating medium supply 136 and 137 and a heating medium output 139 and 141, respectively. The vacuum connection 56 leads away from the material-collecting chamber 130 through the double-walled jacket 133 thereof.
(62) In the embodiment according to
(63) The frame 138 protects the condenser 34 against material being deposited thereon and being able to solidify by cooling. In addition, the effect achieved by the bay 146 is that the passages 144 toward the condensation space 32 are not covered by material, as a result of which, in turn, it is ensured that a high vacuum can be effectively applied even in the condensation space 32. Furthermore, the effect achieved by the gable roof shape of the upper end 148 of the bay 146 is that the material caught by the treatment chamber 16 can readily flow off, which is additionally assisted by the heating of the frame 138 and of the bay 146.
(64) Formed below the condenser tubes 131 is a cooling medium reservoir 76′ which is connected to a cooling medium feed line 72′ and which opens into some of the condenser tubes 131. The upper wall of the cooling medium reservoir 76′ that is penetrated by the condenser tubes 131 forms the condenser base 80′, on which condensate or distillate collects, it being possible for said condensate or distillate to be removed via a condensate outlet 82′ leading away from the condenser base. The condensate outlet 82′ is surrounded here by an annular channel which serves as a cooling medium feed 74′. The effect is therefore achieved that the cooling of the condensate during the removal and in particular during the passage through the heated jacket 133 of the material-collecting chamber 130 can be maintained. As is apparent in particular from
(65) As is shown, for example, in
(66) In the embodiment shown, the vacuum connection 56 branches off, as mentioned, from the material-collecting chamber 130. The vacuum is therefore drawn via the material-collecting chamber 130, but not via a direct connection to the condensation space 32. Owing to the vacuum connection not being arranged directly in front of one of the bays or passages that are arranged offset by 120° in the circumferential direction, the gas flow generated during the drawing of the vacuum undergoes a deflection, and it is therefore ensured that droplets are precipitated from the uncondensable gases and said droplets therefore cannot enter the vacuum connection. Alternatively thereto, it is also conceivable for the vacuum to be applied to an annular duct which adjoins the jacket on the inside and from which in turn vacuum ducts sealed in relation to the material-collecting chamber branch. The annular duct according to this embodiment is preferably heated or designed as a double wall, through which a heating medium flows, in order to prevent undesirable cooling or solidification of the material being discharged.
(67) According to the further embodiment of the device according to the invention that is shown in
(68) The material is fed in, according to this embodiment, via two tangentially configured material inlets 20a. Material and vapors, i.e. the emerging gases, are consequently guided in a co-current flow.
(69) On the outlet side, the material is supplied via an obliquely arranged material trap 156 to a material outlet 22′ which is angled slightly downward with respect to the horizontal.
(70) The condensate in turn passes via an annular gap in the lower plate 154 to a condensate outlet 82″ leading away vertically downward.
LIST OF REFERENCE SIGNS
(71) 10 Device 12 Housing 14 Housing jacket 16 Treatment chamber 18 Treatment surface 19 Region of the vacuum connection 20; 20a, 20b Material inlet (tangential or from above) 21 Inlet region 22 Material outlet 221 Discharge hopper 23 Output region 24 Drive unit 26 Rotor 28; 280 Shaft; hollow shaft 29 Central rod of the shaft 30 Spreading elements 301 Delivery element 302 Distributing element 303 Wiper blades 304 Rigid spreading elements 32 Condensation space 34 Condenser 36 Through openings 38 Angular web plate 38a, b Sides of the top surface of the web plate 40 Delivery rib 42 Shearing edge of the web plate 44 Radial outer edge of the delivery rib 46 Central region 48 Tooth of the distributing element 50 Shearing edge of the teeth 52 Upper part 54 Labyrinth seal 56 Vacuum connection 58 (Connecting) plate 60 Spray protection jacket 62 Bearing shoe 64 Plate (upper end of the hollow shaft) 66 Pin 68 Inner tube 681 Outer wall of the inner tube 682 Inner wall of the inner tube 683 Inner-tube cooling-medium circulation duct 69 Window 70 Outer tube 701 Outer wall of the outer tube 702 Inner wall of the outer tube 703 Outer-tube cooling-medium circulation duct 72 Cooling medium feed line 74 Cooling-medium feed 76 Cooling-medium reservoir 78 Cooling-medium outlet 80 Condenser base 81 Condensate-collecting trap 82 Condensate outlet 83 Cylindrical skirt 85 Protective plate 91 Cover plate 92 Bush 94 Delivery spiral 96; 960 Distributing device; distributing disk 98 Disk base 100 Disk wall 102 Distributing openings 104 Projection on disk edge 106 U rails (Smith rotor) 108 Condenser support 110 Cylinder 112a, b Lower central rotor bearing 114 Pin of the condenser 116 Upper plate of the rotor 118 Conical containers of the material outlet 120 Rail 122 Strip 124 Lower part 126 Circumferential bearing 130 Material-collecting chamber 131 Condenser tube 132 Upper wall of the material-collecting chamber 133 Jacket of the material-collecting chamber 134 Material passage opening 135 Jacket of the discharge hopper 136 Heating medium supply to jacket of the material-collecting chamber 137 Heating medium supply to jacket of the discharge hopper 138 Frame 139 Heating medium output from jacket of the material-collecting chamber 140 Cylindrical lower region of the frame 141 Heating medium output from jacket of the discharge hopper 142 Conical upper region of the frame 144 Passage 146 Bay 148 Upper end of the bay in the shape of a gable roof 150 Heating medium feed line 152 Intermediate flange ring 154 Lower plate of the rotor 156 Material trap 158 Roller bearing A Axial direction