Portable, Powered Collection System for Flexible Fluid Hoses
20170239011 · 2017-08-24
Inventors
Cpc classification
A61M2209/082
HUMAN NECESSITIES
B65H75/362
PERFORMING OPERATIONS; TRANSPORTING
B65H75/4402
PERFORMING OPERATIONS; TRANSPORTING
B65H51/10
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/33
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H54/76
PERFORMING OPERATIONS; TRANSPORTING
B65D43/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates generally to medical equipment, more particularly, the use of fluid hoses coupling tanks to cannulas, as part of medical gas therapy, such as oxygen therapy. The invention describes a collection system for managing excess flexible hose that a patient might need to wear for medical reasons such as home oxygen medical therapy. It comprises a collection container, a non-spooling roller system for collecting excess hose into the collection container and extraction from the collection container, and power system to power and control the roller system.
Claims
1. A lightweight and portable non-spooling fluid hose collection system with rollers, comprising: a. A collection container for containing collected hose having a frame that maintains said container's interior volume in a substantially uncompressed state; b. A roller system adjacent to said collection container, comprising a plurality of rollers capable of pushing fluid hose into said container by rotating; c. A power system comprising a portable power supply that is electrically connected to and powers a motor that is physically connected to said roller system and said frame and that drives said rotation of said roller system; and d. A control system comprising a plurality of electronic switches that is electronically connected to said power system that controls said rotation of said roller system, making said roller system capable of being turned off, turned on, sped up, and slowed down.
2. A hose collection system, as in claim 1, wherein said rollers are oriented with their axes in a vertical position, wherein a first of said rollers is free-spinning, and a second of which is connected to and powered by said motor.
3. A hose collection system, as in claim 2, wherein a tensioner is used to effectuate tension between said rollers by moving said rollers closer together.
4. A hose collection system, as in claim 3, wherein said tensioner is a spring.
5. A hose collection system, as in claim 3, wherein said rollers are pushed together by said tensioner.
6. A hose collection system, as in claim 3, wherein said rollers are pulled together by said tensioner.
7. A hose collection system, as in claim 1, wherein said motor is capable of producing rotation at speeds between 0 and 1500 RPMs.
8. A hose collection system, as in claim 1, wherein said motor is capable of producing rotation in clockwise and counter-clockwise directions.
9. A hose collection system, as in claim 1, wherein said motor is capable of producing rotation at a minimum torque of 3 kgf-cm at stall.
10. A hose collection system, as in claim 2, wherein said roller system comprises a physical means of guiding hose between said rollers and ensuring that said hose is substantially unkinked and said hose remains positioned between said rollers during roller operation and said hose guide can be moved away from said rollers to allow the hose to be manually removed from between said rollers.
11. A hose collection system, as in claim 10, wherein said hose guide comprises a removable cover placed over said rollers, with entry and exit holes through which said hose travels before and after traveling between said rollers, said holes being placed in rough alignment vertically with said rollers.
12. A hose collection system, as in claim 2, wherein said motor and attached roller are controlled electronically by said control system to reverse in direction.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0025] Having thus described the invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale.
[0026]
[0027]
[0028]
[0029]
DETAILED DESCRIPTION OF THE INVENTION
[0030] Before beginning a detailed description of the subject invention, mention of the following is in order. When appropriate, like references are used to designate identical, corresponding, or similar components in different figure drawings. The figure drawings associated with this invention are not drawn with strict dimensional accuracy, i.e., the drawings have been drafted with a focus on clarity of viewing and understanding rather than dimensional accuracy.
[0031] For all the components in this invention, it is preferable that the components be as small, light-weight, and portable as possible, taking into consideration cost of materials and manufacture. This is preferable to make the invention portable, wearable, self-contained, and light-weight, so it can be carried by a patient and be constructed using components which are cost-effective.
[0032] Referring now to the invention in more detail,
[0033] There are several essential elements in the present invention. First, a collection container 230 which contains collected hose 130 (see
[0034] Most components of the roller system and power system are mounted to a mounting surface 395 (
[0035] The collection container's frame 340 is either internal or external to collection container 230 and it maintains the collection container's internal volume. As noted, the collection container is adjacent to the roller system and power system. The frame maintains the collection container's internal volume side-to-side and top-to-bottom. This prevents the aforementioned bunching, twisting, and kinking of the hose 130 while it is in the collection container, and it allows for the hose to be quickly removed from the collection container when desired, particularly in the event of an emergency.
[0036] The frame 340 offers an additional feature as it provides an anchor point for the power system, roller system, and control system, holding them adjacent to the collection container 230. This anchor point provides support for all the systems, and allows for all of the systems to work properly in conjunction with each other. As noted, the mounting surface 395 is attached to the frame. This rigid mounting overcomes problems inherent with having rollers loosely mounted and not powered, as in US Patent Application 2009/0205991 A1, published Aug. 20, 2009 from Lill. The present invention's anchoring of components permits powered operation of the rollers, sufficient friction between rollers and hose, and proper positioning between the hose and the collection container.
[0037] The power system comprises several basic elements, which can be seen in
[0038] The motor 360 can be one of many readily available, off-the-shelf motors and gear reducer assemblies available on the market that provide the proper torque (measured in kilogram force centimeter, kgf-cm) and sufficient speed (measured in revolutions per minute, RPM) to retract or release the hose 130 at a speed appropriate for the user to manage and control and which can be altered to suit the patient's particular movements and pacing.
[0039] The motor 360 would preferably be a small, light-weight assembly, which must be capable of reversing directions clockwise to counter-clockwise and vice versa. The preferred embodiment uses a 12V DC motor. The motor is attached to the mounting surface 395.
[0040] The preferred motor 360 has two essential characteristics in addition to expense, size, and weight. First, it must be capable of a range of speeds, preferably a range of between 0 and 1500 maximum RPMs. Lower speeds are not preferred because they are too slow for the walking pace of most patients. Higher speeds should be avoided as the increased speed of hose 130 intake could pose a safety threat to the patient. Higher speeds are also impractical because they do not represent normal walking speeds and motors producing higher speeds tend to be less available and costlier.
[0041] Second, the preferred motor 360 should be capable of operating at torques of between 6 kgf-cm and 9 kgf-cm at load, with a preferred torque of 7.9 kgf-cm at stall. Lower torques can be utilized, but there is a greater likelihood that the rollers will stall when in use. Higher torques could pull too hard on the hose 130, and this should be avoided. The required torque must be sufficiently high to facilitate intake of the hose, overcoming the weight of the hose on the floor and overcoming minor impediments to collecting the hose, but low enough to stall if significant hose obstruction occurs during collection so that the function remains harmless to the patient. For example, if the hose were wrapped around a piece of furniture, the invention should not pull so hard on the hose as to pull the patient off-balance. The complete power supply, drive and control system must be selected so that it will be tolerant of being in a stalled condition for brief periods.
[0042] In the preferred embodiment, the motor 360 is attached to the drive roller 370 through a ¼ inch aluminum shaft 365 that is connected to the motor drive shaft through any of commonly available flexible joint couplers 367. Different shaft diameters and materials may be used, depending on availability or cost. Further, a flexible joint coupling is not required, but a rigid joint would accelerate damage to the motor over time, so a flexible joint is preferred. The material used for the drive cylinder must have sufficient rigidity and strength to withstand the torque and speed requirements, and it must be reliably bonded to the metal shaft. It should be able to withstand long-term use of the device without undue wear and without declines in functionality, such as loss of grip and slippage.
[0043] The power supply 330 could be any number of readily available rechargeable DC power devices such as Li-ion batteries capable of providing the sufficient voltage to the motor and which offer reasonable ampere hours. The use of non-rechargeable power sources or electrical cords is disfavored because this would limit mobility of the user.
[0044] The power supply 330 can be placed any number of places, but is preferably located in the collection container 230 as shown in
[0045] A housing 220 covers and protects the power system and its control system. This housing is preferably made of any lightweight and durable material such as metal, like aluminum, or hard plastic. The housing is attached to the mounting surface 395 through any various and common fastening means such as glue or screws. The housing should preferably also be attached to the collection container's frame 340 through similar fastening means. The housing provides some protection for the oxygen hose 130 and other system components from damage and provides some protection to the user, including risks such as a motor or power supply malfunction creating a spark, flame, or excessive heat, or injury to fingers from moving or electrified parts. It could be flame resistant or be covered with flame resistant material. The housing could be decorative as well.
[0046] Referring to
[0047] The roller controls, 280 and 290, can be comprised of a single control with multiple functionalities, or the functionalities can be divided amongst two or more controls or switches, as shown in the Figures, labeled 280 and 290.
[0048] The first roller control controls on and off. In the preferred embodiment, it is directional, and has “off,” “forward,” (on) and “reverse” (on) conditions. A common 3-position toggle switch 280 is preferred for these three functionalities. While many other common devices exist that could control these features as well, they are typically more costly and complex. This is connected to the control system 350 electronically using standard electrical wiring.
[0049] The roller control system provides variable control of the roller speed as a functionality; this second roller control functionality is represented by the potentiometer 290. Because of its ubiquity, low cost, and ease of use, a potentiometer could be used for variable speed control. The potentiometer could take the form of a slide switch (not shown in the drawings) or knob/dial switch (shown as 290 in
[0050] In an alternative embodiment, a single potentiometer, and hence a single roller control, can be used to control on/off and speed. This is not shown in the figures. However, if a “reverse” function is missing, the user/patient would have to manually extract the hose 130. The “reverse” control in the preferred embodiment provides this functionality.
[0051] Alternatively, a single potentiometer, often called a “wig-wag,” not shown in the figures, could be used to on/off, control speed, and control direction, but this more complex type of potentiometer is a more expensive option and they are, in practice, harder to use by patients because the patient is more likely to accidentally change roller directions unintentionally by spinning the dial too far. For these reasons, “wig-wag” potentiometers are not as favorable generally.
[0052] In an alternative embodiment, not shown in the figures, software control or semiconductor control can be used to control the speed and/or torque, as well as the roller rotation direction. This approach would increase the cost and complexity of the invention, but could automate control to some extent. For example, electronic sensing means coupled with a Pulse Width Modulation circuit could maintain the torque of the motor 360 as it reduces the speed of the rollers 380 and 370. Similar electronic or software means could be used to control the speed while preventing a torque decrease, but these are more complicated and costlier currently.
[0053] As an alternative to being mounted on the housing, the roller control(s), 280 and 290, could alternatively be held in the user's hand, such as attached to a length of wire extended from the system or via a wireless device such as those that use common remote control or wireless technology, such as infrared, line-of-sight, Bluetooth, ultrasonic tones, or radio. These alternative embodiments are not shown in the Figures.
[0054] Referring now to
[0055] First, hose 130 is inserted between the rollers.
[0056] Once the hose 130 is in place between the two rollers, as in
[0057] The idler roller 380 must be pressed against the hose 130 with sufficient pressure so as to hold the hose against the powered roller 370 and create friction and torque sufficient to draw the hose into the collection container 230, but not create so much force that the hose 130 would be overly compressed and thereby restrict the proper transfer of fluid or gas through the hose.
[0058] As noted, the idler roller 380 can be moved away from the powered roller 370, or vice versa, for insertion of the hose 130. It is preferable that the idler roller is connected to a shaft which can be hinged or slid away from the powered roller, as shown in
[0059] A tensioner is used to push or pull the rollers together. In the preferred embodiment, a spring 390 is used to provide tension to pull the idler roller 380 toward the powered roller 370. Alternatively, a spring or springs could push the rollers together. A spring is favored due to its simplicity, cost, and ease of manufacturing. The spring should preferably be capable of providing tension of between 0.5 to 1 foot-pounds of pressure. In practice, less pressure would be unlikely to provide sufficient friction for the rollers to work adequately. More pressure and the hose 130 is threatened with becoming compressed laterally by the rollers, and the fluid flow could be choked off. The mechanism should further be designed to limit the minimum space between the rollers, so as to not put the hose at risk of being crushed and oxygen flow to the patient being cut off. This is preferably accomplished by a physical limiter, that would operate like a door stop, preventing the idler roller from getting too close to the powered roller. The limiter is not shown, but the result of this function is shown in
[0060] In the main embodiment, the idler roller 380, the powered roller 370, the spring 390, the motor 360 are all mounted to the mounting surface 395 which is covered by the housing 220 and, in turn, attached to the container frame 340. This permits less expensive construction and fewer components.
[0061] Preferably, the rollers 370 and 380 are mounted such that their spinning axes are vertical, as shown in the figures. Maintaining proper tension and friction on the hose 130 is more difficult when the rollers' axes are in a horizontal position, due mainly to gravity, so this configuration is disfavored.
[0062] The rollers 370 and 380, when viewed in cross-section or end plan, should preferably be round. They are preferably constructed as a common wheel-on-an-axle. The axle or shafts can be made of any rigid material of sufficient strength, such as steel or aluminum. The rollers are preferably not notched, concave or convex when viewed perpendicular to the longitudinal axis, as these different roller shapes make it more difficult to apply the proper pressure upon the hose 130 and maintain the proper distance between the powered 370 and idler roller 380. Further, rollers, like a sheave, which have notched, concave or convex faces are less desirable as they are less capable of accommodating hoses of various diameters.
[0063] Rollers 370 and 380 should preferably have a surface material sufficient to create friction and torque on the hose 130. The surface should have a hardness of equal to or less than Shore 70A on the durometer scale, and preferably be made of polyurethane or rubber with sufficient thickness to meet this durometer hardness. Materials with higher durometer scale ratings could alternatively be used, but this decreases roller-to-hose friction and would therefore increase the likelihood of the hose slipping while the rollers are rotating. Alternatively, materials which are too low on the scale are disfavored because they could reduce durability of the rollers and may increase demands on the motor.
[0064] The preferred embodiment uses two rollers, but a plurality of rollers may be utilized. Using more than two rollers will increase the cost and complexity of the manufacture, and can add additional hose-to-roller friction.
[0065]
[0066] The hose guide 210 and housing cut-outs 215 shown in the figures limit kinking of the hose 130 upon intake and release, as well as preventing the hose from escaping its proper position between the rollers while the rollers are in operation. As such, as shown in the drawings, the placement of the cut-outs should be at the same vertical height as the rollers so that the hose stays in between the rollers. The cut-outs keep the hose in proper horizontal and vertical alignment as it is traveling between the rollers, which helps to maintain proper contact with the rollers and hose. The hose guide is preferably connected to the housing using a common hinge so it does not come completely detached when opened.
[0067] Note that the semi-circular cut-outs 215 are on both sides of the roller system. The dimensions of the cut-outs in the hose guide 210 is dependent on the diameter of the hose 130 that the invention is designed for. The cut-out's diameter must be sufficiently wide enough and its edges must be sufficiently rounded so as to prevent cutting or scraping of the hose when used. The cut-out's dimension must be wide enough to accommodate hoses of various diameters, but not be overly wide, such that it does not allow kinked hose to enter the hose guide 210 and does not allow the hose to escape its proper position between the rollers. The cut-out should preferably be a minimum of 8 mm in diameter to accommodate the most common oxygen hoses.
[0068] The hose guide 210 could be of many different materials but with the rigidity to keep the hose straight and unkinked as it was drawn into or released from the collection container 230. Rigid plastic is used in the preferred embodiment, because of its weight, durability, cost, and ease of manufacture.
[0069] While the main embodiment uses a simple cut-out 215 in the hose guide 210 to provide the recommended unkinking and straightening of the hose and maintain the hose 130 alignment between the rollers, other alternative, but more complex, methods may be used to straighten and unkink hose. An additional element could be designed and used, such as a pulley or set of pulleys or other mechanical hose guide, like a sheave.
[0070]
[0071] The collection container 230 itself can be either generally like a bag, that is, flexible, or it can be like a box, that is, rigid. The collection container should be as light as possible, so it is preferred to manufacture it as a bag constructed out of flexible material with a frame 340, rather than using rigid materials for the bag.
[0072] Preferably, then, the collection container 230 comprises two parts, a flexible bag, 230 and a frame 340. The frame is used to maintain the container's interior volume, preventing it from flattening, so as to allow the hose 130 to readily enter the bag. A common “messenger” style bag is the simplest, most easily and cheaply manufactured, and lightest configuration for the bag. The frame is attached to the bag and can either be outside the bag or inside the bag, so long as it generally maintains the shape of the bag and prevents it from collapsing.
[0073] The frame and the bag need not be square as shown in the figures and the dimensions can vary, so long as the width side-to-side and length end-to-end permit comfortable carrying by a patient, as shown in
[0074] Having the collection container spread and held open and uncollapsed is preferable because it allows the hose 130 to more readily enter the container while being collected and allows it to remain unkinked and untangled when in the container. Having the hose unkinked and untangled while in the collection container also facilitates extraction of the hose. The frame 340 will keep the collection container from collapsing and near or at full volume at all times, even if there is no hose inside. This allows the hose 130 to more freely collect inside the collection container as it is retracted. Preventing kinking and bending are critical because the hose remains in use when the hose is stored in the collection container; oxygen must continue to flow.
[0075] The frame 340 could be constructed out of various materials such as plastic or wire, so long as the material provides enough rigidity to keep the collection container 230 from collapsing on itself, or springing back open after being compressed. The frame also allows the hose to be extracted without becoming entangled. The frame also serves as an anchoring point for the mounting surface to be connected to the collection container. The use of the frame in the present invention is a functionally superior improvement to the prior art in that the frame maintains an interior volume for the hose that prevents kinking and bending of the hose.
[0076] The collection container 230 must have an opening (not shown) that would allow the hose 130 to pass through to the patient wearing the invention, as shown in
[0077] The invention is designed so that the user could reverse the motor and extract the hose 130 while moving, by reversing the motor's direction, using the toggle switch 280. However, if the person using the invention requires the collected hose to be extracted quickly for the purpose of walking or traveling, the person could simply grasp the hose and pull the hose out upward from between the rollers and out from the collection container 230, once the hose guide 210 and the collection container top were open. This would allow the hose to be extracted with relatively little resistance. Alternatively, the user could manually draw out the hose without opening the hose guide, but the rollers and connected motor will create some resistance to this method of extracting the hose.
[0078] The top cover 240 of the collection container 230 and the hose guide 210 should each be closed using fasteners which can be rapidly opened. A simple fastener or closure 260 is shown for the hose guide in
[0079] Preferably, as shown in
[0080] All of the aforementioned components could be of various sizes and of various substance and material and attached in such a way that would allow them to appropriately perform the required functions as described. For instance, the rollers may need to be mounted with hubs that have ball bearings or other methods that allow smooth and unhindered rotation. Various lubricants may need to be applied at various points and places in all component configuration and interaction for proper function and behavior. These issues and methods would be obvious to one of ordinary skill.
[0081] While the foregoing written description of the invention enables one of ordinary skill to make and use what is considered presently to be the best mode thereof, those of ordinary skill will understand and appreciate the existence of variations, combinations, and equivalents of the specific embodiment, method, and examples herein. The invention should therefore not be limited by the above described embodiment, method, and examples, but by all embodiments and methods within the scope and spirit of the invention.
[0082] Multiple further embodiments can be created by variously eliminating or adding any individual, non-essential element mentioned above.