Wavelength converting material and light emitting device
11245056 · 2022-02-08
Assignee
Inventors
- Chang-Zhi Zhong (Hsinchu, TW)
- Hung-Chia Wang (Hsinchu, TW)
- Hung-Chun Tong (Hsinchu, TW)
- Yu-Chun Lee (Hsinchu, TW)
- Tzong-Liang Tsai (Hsinchu, TW)
Cpc classification
B82Y20/00
PERFORMING OPERATIONS; TRANSPORTING
H01L33/504
ELECTRICITY
H01L33/06
ELECTRICITY
C09K11/025
CHEMISTRY; METALLURGY
International classification
H01L33/06
ELECTRICITY
Abstract
A wavelength converting material includes a luminous core and a first protective layer. The first protective layer covers the luminous core, and the first protective layer includes aluminum silicate. The aluminum silicate includes a plurality of silicon atoms, each of the silicon atoms is one of a zeroth configuration Q.sup.4(0Al), first configuration Q.sup.4(1Al), second configuration Q.sup.4(2Al), third configuration Q.sup.4(3Al), and fourth configuration Q.sup.4(4Al). The silicon atoms of the zeroth configuration do not connect with aluminum oxide group, and the silicon atoms of the first, second, third, and fourth configurations respectively connect with one, two, three, and four aluminum oxide group(s). A total number of the silicon atoms of the third configuration and the fourth configuration is larger than a total number of the silicon atoms of the zeroth configuration, the first configuration, and the second configuration.
Claims
1. A wavelength converting material, comprising: a luminous core; and a first protective layer covering the luminous core, wherein the first protective layer comprises aluminum silicate, the aluminum silicate comprises a plurality of silicon atoms, each of the silicon atoms is one of a zeroth configuration Q.sup.4(0Al), a first configuration Q.sup.4(1Al), a second configuration Q.sup.4(2Al), a third configuration Q.sup.4(3Al) and a fourth configuration Q.sup.4(4Al), the silicon atoms of the zeroth configuration Q.sup.4(0Al) do not connect with aluminum oxide group, the silicon atoms of the first configuration Q.sup.4(1Al) connect with one aluminum oxide group, the silicon atoms of the second configuration Q.sup.4(2Al) connect with two aluminum oxide groups, the silicon atoms of the third configuration Q.sup.4(3Al) connect with three aluminum oxide groups, the silicon atoms of the fourth configuration Q.sup.4(4Al) connect with four aluminum oxide groups, and a total number of the silicon atoms of the third configuration Q.sup.4(3Al) and the fourth configuration Q.sup.4(4Al) is larger than a total number of the silicon atoms of the zeroth configuration Q.sup.4(0Al), the first configuration Q.sup.4(1Al), and the second configuration Q.sup.4(2Al).
2. The wavelength converting material of claim 1, wherein as a total number of the silicon atoms of the aluminum silicate is 100%, a total number of the silicon atoms of the third configuration Q.sup.4(3Al) and the fourth configuration Q.sup.4(4Al) is larger than 80%.
3. The wavelength converting material of claim 1, wherein in a .sup.29Si nuclear magnetic resonance (.sup.29Si NMR) spectroscopy of the wavelength converting material, a chemical shift of a waveform peak of each of the silicon atoms of the aluminum silicate is in a range from about −70 ppm to about −120 ppm, and in a .sup.27Al nuclear magnetic resonance (.sup.27Al NMR) spectroscopy of the wavelength converting material, a chemical shift of a waveform peak of each of the aluminum atoms of the aluminum silicate is in a range from about 40 ppm to about 80 ppm.
4. The wavelength converting material of claim 1, wherein in a .sup.29Si nuclear magnetic resonance (.sup.29Si NMR) spectroscopy of the wavelength converting material, a chemical shift of a waveform peak of the third configuration Q.sup.4(3Al) is in a range from about −84 ppm to about −95 ppm, and a chemical shift of a waveform peak of the fourth configuration Q.sup.4(4Al) is in a range from about −80 ppm to about −93 ppm.
5. The wavelength converting material of claim 1, wherein the aluminum silicate comprises a plurality of aluminum atoms, each of the aluminum atoms is one of a third configuration q.sup.3(3Si) and a fourth configuration q.sup.4(4Si), the aluminum atoms of the third configuration q.sup.3(3Si) connect with three silicon oxide groups, the silicon atoms of the fourth configuration q.sup.4(4Si) connect with four silicon oxide groups, and in a .sup.27Al nuclear magnetic resonance (.sup.27Al NMR) spectroscopy of the wavelength converting material, chemical shifts of waveform peaks of the third configuration q.sup.3(3Si) and the fourth configuration q.sup.4(4Si) are in a range from about 50 ppm to about 80 ppm.
6. The wavelength converting material of claim 1, wherein the luminous core comprises a quantum dot material.
7. The wavelength converting material of claim 6, wherein a surface of the quantum dot material is subjected to a modification treatment comprising a ligand exchange treatment, a microemulsion treatment, an organic material coating, an inorganic material coating, an embedding into pores of mesoporous particles or combinations thereof.
8. The wavelength converting material of claim 7, wherein a material used in the organic material coating comprises poly(methyl methacrylate) (PMMA), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polystyrene (PS), polyvinylidene difluoride (PVDF), polyvinyl acetate (PVAC), polypropylene (PP), polyamide (PA), polycarbonate (PC), polyimide (PI), epoxy, silicone or combinations thereof.
9. The wavelength converting material of claim 7, wherein a material used in the inorganic material coating comprises nitride, metal oxide, silicon oxide or combinations thereof.
10. The wavelength converting material of claim 1, wherein the luminous core comprises a phosphor powder material.
11. The wavelength converting material of claim 10, wherein a surface of the phosphor powder material is subjected to a modification treatment comprising an organic material coating, an inorganic material coating or combinations thereof.
12. The wavelength converting material of claim 11, wherein a material used in the organic material coating comprises poly(methyl methacrylate) (PMMA), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polystyrene (PS), polyvinylidene difluoride (PVDF), polyvinyl acetate (PVAC), polypropylene (PP), polyamide (PA), polycarbonate (PC), polyimide (PI), epoxy, silicone or combinations thereof.
13. The wavelength converting material of claim 11, wherein a material used in the inorganic material coating comprises nitride, metal oxide, silicon oxide or combinations thereof.
14. A light emitting device, comprising: a solid-state semiconductor light-emitting element configured to emit first light; and the wavelength converting material of claim 1 absorbing portions of the first light, and emitting second light of a wavelength different from a wavelength of the first light.
15. The light emitting device of claim 14, wherein the solid-state semiconductor light-emitting element is a light-emitting diode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure can be more fully understood by reading the following detailed description of the embodiments, with reference made to the accompanying drawings as follows:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION
(13) Reference will now be made in detail to the present embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts.
(14)
(15) In some embodiments, the first protective layer 120 includes aluminum silicate. Specifically, the aluminum silicate of the first protective layer 120 includes a plurality of silicon atoms, and each of the silicon atoms is one of a zeroth configuration Q.sup.4(0Al), a first configuration Q.sup.4(1Al), a second configuration Q.sup.4(2Al), a third configuration Q.sup.4(3Al) and a fourth configuration Q.sup.4(4Al). In detail, the silicon atoms of the zeroth configuration Q.sup.4(0Al) do not connect with aluminum oxide group, the silicon atoms of the first configuration Q.sup.4(1Al) connect with one aluminum oxide group, the silicon atoms of the second configuration Q.sup.4(2Al) connect with two aluminum oxide groups, the silicon atoms of the third configuration Q.sup.4(3Al) connect with three aluminum oxide groups, and the silicon atoms of the fourth configuration Q.sup.4(4Al) connect with four aluminum oxide groups. Stated differently, in the term Q.sup.n(mAl), “n” represents a number of chemical bonds between the silicon atoms, and “m” represents a number of the silicon atoms sequentially bonding to oxygen atoms and aluminum atoms, in which “n” may be 4, and “m” may be chosen from a number form 0, 1, 2, 3, and 4.
(16) In some embodiments, the silicon atoms of the zeroth configuration Q.sup.4(0Al) may be a structure shown in the chemical structure formula (1) as below, in which R is a linear alkyl group, a branched alkyl group, or a hydrogen atom.
(17) ##STR00001##
(18) In some embodiments, the silicon atoms of the first configuration Q.sup.4(1Al) may be a structure shown in the chemical structure formula (2) as below, in which R is a linear alkyl group, a branched alkyl group, or a hydrogen atom.
(19) ##STR00002##
(20) In some embodiments, the silicon atoms of the second configuration Q.sup.4(2Al), the third configuration Q.sup.4(3Al), and the fourth configuration Q.sup.4(4Al) may be a structure shown in the chemical structure formula (3) as below. In the chemical structure formula (3), the silicon atom denoted by a .sup.4(1Al) is the first configuration Q.sup.4(1Al), the silicon atom denoted by Q.sup.4(2Al) is the second configuration Q.sup.4(2Al), the silicon atom denoted by Q.sup.4(3Al) is the third configuration Q.sup.4(3Al), and the silicon atom denoted by Q.sup.4(4Al) is the fourth configuration Q.sup.4(4Al), in which R is a linear alkyl group, a branched alkyl group, or a hydrogen atom.
(21) ##STR00003##
(22) In the aluminum silicate of the first protective layer 120, a total number of the silicon atoms of the third configuration Q.sup.4(3Al) and the fourth configuration Q.sup.4(4Al) is larger than a total number of the silicon atoms of the zeroth configuration Q.sup.4(0Al), the first configuration Q.sup.4(1Al), and the second configuration Q.sup.4(2Al). It is noted that the “number” mentioned herein refers to a “mole number”. Specifically, under normal conditions, water and oxygen resistance of aluminum oxide (Al.sub.2O.sub.3) is better than that of the silicon oxide (SiO.sub.2), and the first protective layer 120 including a majority of the silicon atoms of the third configuration Q.sup.4(3Al) and the fourth configuration Q.sup.4(4Al) can increase the proportion of the aluminum oxide (Al.sub.2O.sub.3) in the first protective layer 120, making the first protective layer 120 perform a better protective function (i.e., have a better resistance to water and oxygen), thereby greatly enhancing the tolerance of the luminous core 110 in the first protective layer 120.
(23) In some embodiments, as a total number of the silicon atoms of the aluminum silicate is 100%, a total number of the silicon atoms of the third configuration Q.sup.4(3Al) and the fourth configuration Q.sup.4(4Al) is larger than 80%. For example, the total number of the silicon atoms of the third configuration Q.sup.4(3Al) and the fourth configuration Q4(4Al) may be 85%, 90%, 95% or 99%. In another embodiment, a number of the silicon atoms of the fourth configuration Q.sup.4(4Al) is larger than a number of the silicon atoms of the third configuration Q.sup.4(3Al). In other embodiments, the number of the silicon atoms of the fourth configuration Q.sup.4(4Al) is larger than a total number of the silicon atoms of the zeroth configuration Q.sup.4(0Al), the first configuration Q.sup.4(1Al), the second configuration Q.sup.4(2Al), and the third configuration Q.sup.4(3Al).
(24) On the other hand, in a plurality of the aluminum atoms of the aluminum silicate, each of the aluminum atoms is one of a third configuration q.sup.3(3Si) and a fourth configuration q.sup.4(4Si). In detail, the aluminum atoms of the third configuration q.sup.3(3Si) connect with three silicon oxide groups, the silicon atoms of the fourth configuration q.sup.4(4Si) connect with four silicon oxide groups. In other words, in the term q.sup.n(mSi), “n” represents a number of chemical bonds between the aluminum atoms, and “m” represents a number of the aluminum atoms sequentially bonding to oxygen atoms and silicon atoms, in which “n” may be chosen from a number form 3 and 4, and “m” may be chosen from a number form 3 and 4.
(25) In some embodiments, the aluminum atoms of the third configuration q.sup.3(3Si) may be a structure shown in the chemical structure formula (4) as below, in which R is a linear alkyl group, a branched alkyl group, or a hydrogen atom.
(26) ##STR00004##
(27) In some embodiments, the aluminum atoms of the fourth configuration Q.sup.4(4Al) may be a structure shown in the chemical structure formula (5) as below. In the chemical structure formula (5), the aluminum atom denoted by q.sup.3(3Si) is the third configuration q.sup.3(3Si), and the aluminum atom denoted by q.sup.4(4Si) is the fourth configuration q.sup.4(4Si) are marked as q.sup.4(4Si), in which R is a linear alkyl group, a branched alkyl group, or a hydrogen atom.
(28) ##STR00005##
(29) In some embodiments, a number of the aluminum atoms of the fourth configuration q.sup.3(4Si) is larger than a number of the aluminum atoms of the third configuration q.sup.3(3Si). In another embodiment, as a total number of the aluminum atoms of the aluminum silicate is 100%, a total number of the silicon atoms of the third configuration q.sup.3(3Si) and the fourth configuration q.sup.3(4Si) is larger than 80%. For example, the total number of the silicon atoms of the third configuration q.sup.3(3Si) and the fourth configuration q.sup.3(4Si) may be 85%, 90%, 95% or 99%.
(30) Since the first protective layer 120 protects the luminous core from damage by external substances such as oxygen and moisture, the wavelength converting material 100 can have a good luminescence lifetime. In particular, the aluminum silicate of the first protective layer 120 has a composition of specific configurations, such that the first protective layer 120 can perform a better protective function than a general protective layer.
(31) In some embodiments, the luminous core 110 includes the quantum dot material. For example, the quantum dot material includes CdSe, CdTe, ZnS, ZnSe, ZnTe, ZnO, HgS, HgSe, HgTe, CdSeS, CdSeTe, CdSTe, ZnSeS, ZnSeTe, ZnSTe, HgSeS, HgSeTe, HgSTe, CdZnS, CdZnSe, CdZnTe, CdHgS, CdHgSe, CdHgTe, HgZnS, HgZnSe, HgZnTe, CdZnSeS, CdZnSeTe, CdZnSTe, CdHgSeS, CdHgSeTe, CdHgSTe, HgZnSeS, HgZnSeTe, HgZnSTe, GaN, GaP, GaAs, GaSb, AlN, AIP, AlAs, AlSb, InN, InP, InAs, InSb, GaNP, GaNAs, GaNSb, GaPAs, GaPSb, AINP, AINAs, AINSb, AIPAs, AIPSb, InNP, InNAs, InNSb, InPAs, InPSb, GaAINP, GaAINAs, GaAINSb, GaAIPAs, GaAIPSb, GaInNP, GaInNAs, GaInNSb, GaInPAs, GaInPSb, InAINP, InAINAs, InAINSb, InAIPAs, InAIPSb, SnS, SnSe, SnTe, PbS, PbSe, PbTe, SnSeS, SnSeTe, SnSTe, PbSeS, PbSeTe, PbSTe, SnPbS, SnPbSe, SnPbTe, SnPbSSe, SnPbSeTe, SnPbSTe, CsPbX.sub.3 or Cs.sub.4PbX.sub.6, in which X is chloride, bromide, iodide or combinations thereof.
(32) In some embodiments, other than being coated by the first protective layer 120, a surface of the quantum dot material can further be subjected to a modification treatment, such as a ligand exchange treatment, a microemulsion treatment, an organic material coating, an inorganic material coating, an embedding into pores of mesoporous particles or combinations thereof. The quantum dot material being subjected to the modification treatment can have a better luminescence lifetime.
(33) For example, a material used in the organic material coating includes poly(methyl methacrylate) (PMMA), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polystyrene (PS), polyvinylidene difluoride (PVDF), polyvinyl acetate (PVAC), polypropylene (PP), polyamide (PA), polycarbonate (PC), polyimide (PI), epoxy, silicone or combinations thereof. Furthermore, a material used in the inorganic material coating includes nitride, metal oxide, silicon oxide or combinations thereof.
(34) In some embodiments, the luminous core 110 includes the phosphor powder material. For example, the phosphor powder material includes Y.sub.3Al.sub.5O.sub.12(YAG), LuYAG, GaYAG, SrS:Eu.sup.2+, SrGa.sub.2S.sub.4:Eu.sup.2+, ZnS:Cu.sup.+, ZnS:Ag.sup.+, Y.sub.2O.sub.2S:Eu.sup.2+, La.sub.2O.sub.2S:Eu.sup.2+, Gd.sub.2O.sub.2S:Eu.sup.2+, SrGa.sub.2S.sub.4:Ce.sup.3+, ZnS:Mn.sup.2+, SrS:Eu.sup.2+, CaS:Eu.sup.2+, (Sr.sub.1-xCa.sub.x)S:Eu.sup.2+, Ba.sub.2SiO.sub.4:Eu.sup.2+, Sr.sub.2SiO.sub.4:Eu.sup.2+, Ca.sub.8Mg(SiO.sub.4).sub.4Cl.sub.2:Eu.sup.2+, (Mg,Ca,Sr,Ba).sub.3Si.sub.2O.sub.7:Eu.sup.2+, (Mg,Ca,Sr,Ba).sub.2SiO.sub.4:Eu.sup.2+, (Sr,Ca,Ba)S i.sub.xO.sub.yN.sub.z:Eu.sup.2+, Ca.sub.2Si.sub.5N.sub.8:Eu.sup.2+, (Ca,Mg,Y)Si.sub.wA.sub.lxO.sub.yN.sub.z:Ce.sup.2+, (Ca,Mg,Y)Si.sub.wAl.sub.xO.sub.yN.sub.z:Eu.sup.2+, K.sub.2GeF.sub.6:Mn.sup.4+, K.sub.2SiF.sub.6:Mn.sup.4+, K.sub.2TiF.sub.6:Mn.sup.4+, Sr(LiAl.sub.3N.sub.4):Eu.sup.2+, Si.sub.6-nAl.sub.nO.sub.nN.sub.8-n(n=0-4.2):Eu.sup.2+ or combinations thereof.
(35) In some embodiments, other than being coated by the first protective layer 120, a surface of the phosphor powder material can further be subjected to a modification treatment, such as an organic material coating, an inorganic material coating or combinations thereof. The quantum dot material being subjected to the modification treatment can have a better luminescence lifetime.
(36) For example, a material used in the organic material coating includes poly(methyl methacrylate), polyethylene terephthalate, polyethylene naphthalate, polystyrene, polyvinylidene difluoride, polyvinyl acetate, polypropylene, polyamide, polycarbonate, polyimide, epoxy, silicone or combinations thereof. Furthermore, a material used in the inorganic material coating includes nitride, metal oxide, silicon oxide or combinations thereof.
(37)
(38) Since the second protective layer 130 can also protect the luminous core 110 from damage by external substances such as oxygen and moisture, the wavelength converting material 200 can have a good luminescence lifetime. In some embodiments, the configuration of the first protective layer 120 and the second protective layer 130 can be exchanged, that is, the second protective layer 130 covers the luminous core 110, and the first protective layer 120 covers the second protective layer 130.
(39)
(40)
(41) The present disclosure provides an embodiment 1 and a comparative example 1. The wavelength converting material of the embodiment 1 is a quantum dot material CdSe coated with the first protective layer 120, and the structure of the wavelength converting material of the embodiment 1 is as shown in
(42)
(43) Reference is first made to
(44) Reference is then made to
(45)
(46) Reference is first made to
(47) Reference is then made to
(48)
(49)
(50) The present disclosure provides a wavelength converting material having a good luminescence lifetime, in which the luminescence intensity can be maintained after a long period of luminescence. Since the protective layer protects the luminous core from damage by external substances such as oxygen and moisture, the wavelength converting material can have a good luminescence lifetime. In particular, the aluminum silicate of the protective layer has the composition of specific configurations, such that the protective layer can perform a better protective function than a general protective layer. It is note that the protective layer is not only suitable for the quantum dot material but also for the phosphor powder material. Furthermore, the light emitting device including the aforementioned wavelength converting material can have good reliability.
(51) Although the present disclosure has been described in considerable detail with reference to certain embodiments thereof, other embodiments are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the embodiments contained herein.
(52) It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present disclosure without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the present disclosure covers modifications and variations of this disclosure provided they fall within the scope of the following claims.