CHOPPER DEVICE
20170244319 ยท 2017-08-24
Assignee
Inventors
Cpc classification
H02M1/32
ELECTRICITY
H02M7/483
ELECTRICITY
International classification
Abstract
A chopper device includes: a series circuit connecting at one end to a positive pole of a DC power source and having a breaker and a reactor; a series circuit connected between another end of the stated series circuit and a negative pole of the DC power source and having switches; a series circuit connected in parallel to the switch and having a diode and a capacitor; and a series circuit connected in parallel to the switch and having a diode and a capacitor. The chopper device outputs a DC voltage at three potentials from both ends and a midpoint of a series circuit having the capacitors by turning the switches ON/OFF. The chopper device further includes other switches connected in parallel to the switches. When a short-circuit fault is presumed to have occurred in the switch, the other switch is turned ON before interruption is performed by the breaker.
Claims
1. A chopper device, comprising: a DC power source; a series circuit having a breaker and a reactor connected in series, one end of the series circuit being connected to one pole of said DC power source; a switch series circuit having a first switch and a second switch connected in series, said switch series circuit being connected between another end of said series circuit and another pole of said DC power source; a first series circuit having a first diode and a first capacitor connected in series, said first series circuit being connected in parallel to said first switch; and a second series circuit having a second diode and a second capacitor connected in series, said second series circuit being connected in parallel to said second switch, wherein said first capacitor and said second capacitor are connected in series, defining a capacitor series circuit, wherein said first switch and said second switch are turned ON and OFF to output DC voltages at three potentials from both ends and a midpoint of said capacitor series circuit having said first capacitor and said second capacitor, thereby supplying the DC voltages to a load, wherein the chopper device further includes a third switch connected in parallel to said first switch and a fourth switch connected in parallel to said second switch, and wherein when a short-circuit fault is detected to have occurred in said first switch, said fourth switch is turned ON before interruption is performed by said breaker, and when a short-circuit fault is detected to have occurred in said second switch, said third switch is turned ON before interruption is performed by said breaker.
2. A chopper device, comprising: a DC power source; a series circuit having a breaker and a reactor connected in series, one end of the series circuit being connected to one pole of said DC power source; a switch series circuit having a first switch and a second switch connected in series, said switch series circuit being connected between another end of said series circuit and another pole of said DC power source; a first series circuit having a first diode and a first capacitor connected in series, said first series circuit being connected in parallel to said first switch; and a second series circuit having a second diode and a second capacitor connected in series, said second series circuit being connected in parallel to said second switch, wherein said first capacitor and said second capacitor are connected in series, defining a capacitor series circuit, wherein said first switch and said second switch are turned ON and OFF to output DC voltages at three potentials from both ends and a midpoint of said capacitor series circuit having said first capacitor and said second capacitor, thereby supplying the DC voltages to a load, wherein the chopper device further includes a third switch connected in parallel to said first capacitor and a fourth switch connected in parallel to said second capacitor, and wherein when a short-circuit fault is detected to have occurred in said first switch, said fourth switch is turned ON before interruption is performed by said breaker, and when a short-circuit fault is detected to have occurred in said second switch, said third switch is turned ON before interruption is performed by said breaker.
3. A chopper device, comprising: a DC power source; a series circuit having a breaker and a reactor connected in series, one end of the series circuit being connected to one pole of said DC power source; a switch series circuit having a first switch and a second switch connected in series, said switch series circuit being connected between another end of said series circuit and another pole of said DC power source; a first series circuit having a first diode and a first capacitor connected in series, said first series circuit being connected in parallel to said first switch; and a second series circuit having a second diode and a second capacitor connected in series, said second series circuit being connected in parallel to said second switch, wherein said first capacitor and said second capacitor are connected in series, defining a capacitor series circuit, wherein said first switch and said second switch are turned ON and OFF to output DC voltages at three potentials from both ends and a midpoint of said capacitor series circuit having said first capacitor and said second capacitor, thereby supplying the DC voltages to a load, wherein the chopper device further includes a third switch connected in parallel to said switch series circuit, wherein when a short-circuit fault is detected to have occurred in said first switch or said second switch, said third switch is turned ON before interruption is performed by said breaker.
4. A chopper device, comprising: a DC power source; a first series circuit having a breaker and a reactor connected in series, one end of said first series circuit being connected to one pole of said DC power source; a first switch connected between another end of said first series circuit and another pole of said DC power source; and a second series circuit having a diode and a capacitor connected in series, said second series circuit being connected in parallel to said first switch, said first switch being turned ON and OFF to output a DC voltage at a prescribed magnitude from both ends of said capacitor, wherein the chopper device further includes a second switch connected in parallel to said first switch, and wherein when a state of overvoltage is detected to have occurred in said capacitor, said second switch is turned ON before interruption is performed by said breaker.
5. A chopper device, comprising: a DC power source; a first series circuit having a breaker and a reactor connected in series, one end of said first series circuit being connected to one pole of said DC power source; a first switch connected between another end of said first series circuit and another pole of said DC power source; and a second series circuit having a diode and a capacitor connected in series, said second series circuit being connected in parallel to said first switch, said first switch being turned ON and OFF to output a DC voltage at a prescribed magnitude from both ends of said capacitor, wherein the chopper device further includes a second switch connected in parallel to said capacitor, and wherein when a state of overvoltage is detected to have occurred in said capacitor, said second switch is turned ON before interruption is performed by said breaker.
6. The chopper device according to claim 1, wherein said third switch and said fourth switch are housed in a different package from said first switch or said second switch.
7. The chopper device according to claim 2, wherein said third switch and said fourth switch are housed in a different package from said first switch or said second switch.
8. The chopper device according to claim 3, wherein said third switch is housed in a different package from said first switch or said second switch.
9. The chopper device according to claim 1, wherein said first diode and said first switch are housed in the same package, and said second diode and said second switch are housed together in a different package.
10. The chopper device according to claim 1, wherein said third switch and said fourth switch are housed in the same package.
11. The chopper device according to claim 2, wherein said third switch and said fourth switch are housed in the same package.
12. The chopper device according to claim 1, wherein said third switch and said fourth switch are housed in mutually different packages.
13. The chopper device according to claim 2, wherein said third switch and said fourth switch are housed in mutually different packages.
14. The chopper device according to claim 1, wherein said first diode and said third switch are housed in the same package, and said second diode and said fourth switch are housed together in a different package.
15. The chopper device according to claim 2, wherein said first diode and said third switch are housed in the same package, and said second diode and said fourth switch are housed together in a different package.
16. The chopper device according to claim 4, wherein said diode and said first switch are housed in the same package.
17. The chopper device according to claim 4, wherein said diode and said first switch are housed in the same package.
18. The chopper device according to claim 1, wherein elements constituted by wide band-gap semiconductors are used as said first switch and said second switch, and an element constituted by a silicon semiconductor is used as said third switch or said fourth switch.
19. The chopper device according to claim 4, wherein an element constituted by a wide band-gap semiconductor is used as said first switch, and an element constituted by a silicon semiconductor is used as said second switch.
20. The chopper device according to claim 1, wherein an element constituted by a wide band-gap semiconductor is used as said diode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
[0110] Embodiments of the present invention will be described hereinafter with reference to the drawings. Note that in the drawings referred to in the following embodiments, elements having the same functions as those in
Embodiment 1
[0111]
[0112] In
[0113] Meanwhile, both ends of a series circuit formed by the capacitors 8 and 9 and a point of connection (midpoint) between the capacitors 8 and 9 constitute output terminals of a three-level chopper device, and a load 101 is connected between these output terminals. The load 101 includes a series circuit of the switches 10 and 11, which are IGBTs or the like, that constitute a half-bridge inverter, and an AC motor 12.
[0114] Note that the load 101 may include a full-bridge single-phase or three-phase inverter, or switches, resistance loads, and so on.
[0115] Furthermore, in Embodiment 1, protection switches 21 and 22 are connected in parallel to the switches 4 and 5, respectively. IGBTs, MOSFETs, bipolar power transistors, or the like can be used as these switches 21 and 22.
[0116] During normal operations in which chopper operations are realized by the switches 4 and 5 turning on and off, the switches 21 and 22 may be kept off, or the switches 4 and 21 may be turned on and off simultaneously while the switches 5 and 22 are turned on and off simultaneously.
[0117] If, for example, the one switch 4 that performs the chopper operations has short-circuited, turning the switches 10 and 11 in the inverter in the subsequent stage off and separating the load 101, and then turning the other switch 5 that performs the chopper operations off, will result in the equivalent circuit illustrated in
[0118] In the circuit illustrated in
[0119] Accordingly, in the present embodiment, the equivalent circuit illustrated in
[0120] According to
[0121] During this time, the breaker 2 is on, and thus the current flowing from the DC power source 1 to the reactor 3 increases. However, the current in the path b can be interrupted by then operating the breaker 2, which makes it possible to stop the operation of the chopper device.
[0122] Here, a high-power semiconductor element may be used as the switch 22 so that the current flowing in the path b in the circuit state illustrated in
[0123] Even in the case where the switch 4 and the diode 6 have short-circuited simultaneously, turning the switch 5 off results in a series resonance circuit of the DC power source 1, the reactor 3, and the capacitor 9 being formed. Thus the switch 22 may be turned on to create the path b in the same manner as described above so as to eliminate the current path a passing through the capacitor.
[0124] Aside from the above-described examples, in a case of a short-circuit fault in the switch 5 or simultaneous short-circuit faults of the switch 5 and the diode 7, the output-side capacitor can be prevented from being damaged by overvoltage by turning the switch 21 on to eliminate a current path passing through the capacitor 8.
[0125] Accordingly, from Embodiment 2 onward, a case in which only the switch 4 has short-circuited will be described as a representative example. Operations for when the switch 4 and the diode 6 have short-circuited simultaneously, for when the switch 5 has short-circuited, and for when the switch 5 and the diode 7 have short-circuited simultaneously can be inferred easily, and thus descriptions thereof will be omitted.
Embodiment 2
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[0127] The circuit configuration illustrated in
[0128] In the case where the protection switch 22 is turned on after the switch 4 has short-circuited and the equivalent circuit illustrated in
[0129] Here, assume a case where the switches 4 and 21 and the diode 6 are housed in a single package and the switches 5 and 22 and the diode 7 are housed in a single package, as illustrated in
[0130] However, if the packaging is carried out as illustrated in
[0131] Additionally, in the case where the switches 21 and 22 are housed within the same package as illustrated in
[0132] Furthermore, in the case where the diode 6 and the switch 21 are housed in the same package, the diode 7 and the switch 22 are housed in the same package, and the switches 4 and 5 are housed in mutually different packages as illustrated in
[0133] Here, the switches 4 and 5 being housed in the same package means that the switch 5 will be replaced when the switch 4 is replaced, and this configuration is therefore not preferable from the standpoint of reducing the number of semiconductor elements to be replaced.
[0134] A module housing semiconductor elements for a chopper device (switches and diodes) generally costs more than a protection switch, which is sufficient as long as it has the necessary breakdown voltage. Thus if, as illustrated in
[0135] Additionally, there are cases where it is necessary to select a package in which the switches 4 and 5 are housed in packages along with a freewheel diode or the like that has no direct relation to the chopper operations, as illustrated in
[0136] Thus even in the case where the switch 22, which was turned on when the arm housing the switch 4 short-circuited, has itself short-circuited, it is sufficient to replace the package housing the switch 22, and the package housing the switch 5 need not be replaced. It goes without saying that it is necessary to replace the package housing the switch 4.
Embodiment 3
[0137] Embodiment 3 of the present invention will be described next. The circuit configuration according to Embodiment 3 is the same as that illustrated in
[0138] As in
[0139] The switches 21 and 22 are not conductive during normal operations of the chopper device and it is therefore not necessary to be concerned with loss or the like. Accordingly, it is not necessary to use elements constituted by low-loss and high-cost wide band-gap semiconductors. Rather, it is sufficient to use low-cost elements made of a silicon semiconductor.
[0140] Even in the case where the switch 22 turns on in response to a short-circuit fault in the switch 4 as illustrated in
[0141] Thus if low-cost elements made of silicon are used as the protection switches 21 and 22 in this manner, a situation in which the chopper module housing the high-cost diode 7 is unnecessarily replaced can be avoided.
Embodiment 4
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[0143] Although the circuit configuration according to the present embodiment is substantially the same as that illustrated in
[0144] According to Embodiment 4, even in the case where, for example, the switch 22 is turned on in response to a short-circuit fault in the switch 4 and the switch 22 has short-circuited thereafter as a result, the chopper module housing the switch 5 made of a wide band-gap semiconductor has not faulted and thus need not be replaced. Thus compared to the example illustrated in
Embodiment 5
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[0146] In Embodiment 5, protection switches 23 and 24 are connected in parallel to the capacitors 8 and 9, respectively.
[0147] If, when the one switch 4 that performs chopper operations has short-circuited, the load 101 is separated and the other switch 5 turns off, the equivalent circuit illustrated in
[0148] However, if a short-circuit fault is presumed to arise in the switch 4, and the switch 24 is then turned on before the breaker 2 is opened, the circuit illustrated in
[0149] In the present embodiment, the switch 23 and the capacitor 8 may be housed in a single package, and the switch 24 and the capacitor 9 may be housed in a single package. Alternatively, these components may be housed in mutually different packages. Furthermore, the switches 23 and 24 may be housed in the same package, or may be housed in mutually different packages.
Embodiment 6
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[0151] According to the present embodiment, a chopper module in which the switch 4 and the diode 6 are housed in the same package, a chopper module in which the switch 5 and the diode 7 are housed in the same package, and packages that individually house the switches 23 and 24 respectively, are used in the configuration illustrated in
[0152] According to Embodiment 6 too, low-cost elements made of silicon semiconductor can be used as the switches 23 and 24 that are not conductive during normal operations of the chopper device.
[0153] Additionally, if, when a short-circuit fault is presumed to arise in the switch 4, the switch 24 is turned on before the breaker 2 is opened, current from the DC power source 1 flows along the path c and thus does not flow to the capacitor 9, as illustrated in
Embodiment 7
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[0155] According to the present embodiment, elements made of wide band-gap semiconductors such as SiC-MOSFETs are used as the switches 4 and 5 in
[0156] According to the present embodiment too, the capacitor 9 can be prevented from being damaged by overvoltage when the switch 4 short-circuits, and a situation in which the chopper module housing the switch 5 made of a wide band-gap semiconductor is needlessly replaced can be avoided, in the same manner as in Embodiment 6.
Embodiment 8
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[0158] In Embodiment 8, a protection switch 25 is connected between an anode of the diode 6 and a cathode of the diode 7, in place of the protection switches 21 and 22 illustrated in
[0159] In the case where there is a period, during operation of the chopper device, where the switches 4 and 5 are turned on simultaneously, the switch 25 may also be turned on at the same time.
[0160] If the load 101 is separated at the time of a short-circuit fault in the switch 4, the equivalent circuit illustrated in
[0161] Accordingly, if, in the case where a short-circuit fault is presumed to arise in the switch 4, the protection switch 25 is turned on before the breaker 2 is opened, the current from the DC power source 1 will flow in a path d, as illustrated in
Embodiment 9
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[0163] According to the present embodiment, a chopper module in which the switch 4 and the diode 6 are housed in the same package, a chopper module in which the switch 5 and the diode 7 are housed in the same package, and a package that houses only the switch 25, are used in the configuration illustrated in
[0164] Additionally, elements made of wide band-gap semiconductors such as SiC-SBDs are used as the diodes 6 and 7, and an element made of silicon semiconductor is used as the switch 25.
[0165] According to the present embodiment too, the capacitor 9 can be prevented from being damaged by overvoltage when a short-circuit fault arises in the switch 4, in the same manner as in Embodiment 8.
[0166] Additionally, the switch 25 and the switch 5 are housed in different packages. As such, even in the case where the switch 25 turns on in response to a short-circuit fault in the switch 4 and the switch 25 has short-circuited thereafter as a result, a situation in which the chopper module housing the diode 7 made of a high-cost wide band-gap semiconductor is needlessly replaced can be avoided.
Embodiment 10
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[0168] According to the present embodiment, elements made of wide band-gap semiconductors such as SiC-MOSFETs are used as the switches 4 and 5 in
[0169] According to the present embodiment too, the capacitor 9 can be prevented from being damaged by overvoltage when a short-circuit fault arises in the switch 4, and the switch 25 can also be replaced independently. As such, a situation in which the chopper module housing the switch 5 made of a wide band-gap semiconductor is needlessly replaced can be avoided, in the same manner as in Embodiment 9.
Embodiment 11
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[0171] In the present embodiment, a protection switch is added to a normal two-level boosting chopper device.
[0172] In
[0173] The switch 28 is an element for performing chopper operations, and the switch 27 may also be turned at the same time as the switch 28 is turned on.
[0174] In the present embodiment, in the case where there is an indication that, for example, the switches 10a, 10b, 11a, and 11b or the like in the inverter will fault and cause overvoltage in the capacitor 26, the equivalent circuit illustrated in
[0175] In the circuit illustrated in
[0176] As described above, with a three-level boosting chopper device such as those described in Embodiments 1 to 10, there are cases where the device is operated with the voltage of the output-side capacitor set lower than the voltage of the DC power source 1. However, if a series resonance circuit is formed by the reactor and the capacitor in such a state, the voltage of the capacitor may increase greatly.
[0177] As opposed to this, according to the two-level boosting chopper device illustrated in
[0178] Even at such a time, in the case where an indication that the capacitor 26 will enter a state of overvoltage is detected, turning the protection switch 27 on before the breaker 2 is opened results in the equivalent circuit illustrated in
[0179] Although the switches 27 and 28 may be housed in the same package, it is desirable that these switches be housed in mutually different packages.
[0180] The protection switch 27 need not be conductive during normal operations of the chopper, and thus it is not necessary to use a high-performance, high-cost semiconductor element. For example, a low-cost element made of silicon semiconductor can be used. Accordingly, in the case where high-cost elements such as wide band-gap semiconductors are used as the switch 28, the diode 6, and so on, replacing only the low-cost switch 27 improves the cost performance.
Embodiment 12
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[0182] According to the present embodiment, a SiC-SBD made of a wide band-gap semiconductor is used as the diode 6 in the chopper module. Additionally, the diode 6 and the switch 28 are housed in the same package, and the protection switch 27 is housed in a different package. A low-cost element made of silicon semiconductor is used as the switch 27.
[0183] Having the switches 27 and 28 housed in mutually different packages as in the present embodiment means that even if the protection switch 27 has short-circuited after being turned on, it is possible to change only the switch 27.
[0184] If the voltage of the capacitor 26 rises and the switch 28 is damaged by overvoltage, the diode 6 housed in the same package as the switch 28, or in other words, the diode 6 made of a high-cost wide band-gap semiconductor, also needs to be replaced.
[0185] According to the present embodiment, only the switch 27 is housed in a different package, and thus turning the switch 27 on before the switch 28 is damaged by overvoltage makes it possible to protect the capacitor 26, the switch 28, the diode 6, and so on. Additionally, even in the case where the switch 27 has short-circuited thereafter, it is only necessary to replace the low-cost switch 27.
Embodiment 13
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[0187] According to the present embodiment, a SiC-MOSFET or the like made of a wide band-gap semiconductor is used as the switch 28 described in Embodiment 11. An element made of silicon semiconductor is used as the protection switch 27.
[0188] Operations according to the present embodiment are basically the same as in the above-described Embodiment 11 and Embodiment 12, and thus details thereof will be omitted. However, if the switch 27 is turned on before the switch 28 is damaged by overvoltage due to the voltage of the capacitor 26, the capacitor 26, the high-cost switch 28, and so on can be protected.
[0189] Additionally, housing the switches 27 and 28 in mutually different packages means that even if the switch 27 has then short-circuited, it is possible to replace only the low-cost switch 27, which provides high cost performance.
Embodiment 14
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[0191] According to the present embodiment, a protection switch 29 is connected in parallel to the capacitor 26 as illustrated in
[0192] In the case where the inverter or the like of the load 102 has faulted, separating the load 102 and turning the switch 28 that performs chopper operations off will result in the equivalent circuit illustrated in
[0193] After this, the chopper device operations are stopped by operating the breaker 2 to interrupt the current from the DC power source 1.
[0194] Although the switches 28 and 29 may be housed in the same package, housing these switches in mutually different packages means that in the case where, for example, the switch 29 has short-circuited and thus needs to be replaced, it is only necessary to replace the switch 29.
[0195] Accordingly, even in the case where a low-cost element made of silicon semiconductor is used as the switch 29, which need not be conductive during normal operations of the chopper device, and high-performance and high-cost semiconductor elements are used as the switch 28, the diode 6, and so on that perform chopper operations, it is not necessary to replace the switch 28, which is economical.
Embodiment 15
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[0197] According to the present embodiment, an element made of a wide band-gap semiconductor such as a SiC-SBD is used as the diode 6 illustrated in
[0198] In the present embodiment too, when a fault has occurred in the inverter, for example, the capacitor 26 can be prevented from being damaged by overvoltage by turning the switch 29 on and causing current to flow in the path f indicated in
Embodiment 16
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[0200] According to the present embodiment, an element made of a wide band-gap semiconductor such as a SiC-MOSFET is used as the chopper switch 28 illustrated in
[0201] With the present embodiment too, the capacitor 26 can be prevented from being damaged by overvoltage according to the same principles as those described in Embodiment 14 and Embodiment 15. Additionally, in the case where the switch 29 that has been turned on then short-circuits and must be replaced, it is sufficient to replace only the switch 29, and the chopper module including the high-cost switch 28 can continue to be used.
[0202] It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention cover modifications and variations that come within the scope of the appended claims and their equivalents. In particular, it is explicitly contemplated that any part or whole of any two or more of the embodiments and their modifications described above can be combined and regarded within the scope of the present invention.