Sheet detecting apparatus, sheet conveying apparatus, and image forming apparatus
09738473 · 2017-08-22
Assignee
Inventors
Cpc classification
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H7/08
PERFORMING OPERATIONS; TRANSPORTING
B65H2513/52
PERFORMING OPERATIONS; TRANSPORTING
B65H2511/514
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/11
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H9/06
PERFORMING OPERATIONS; TRANSPORTING
B65H2511/514
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/11
PERFORMING OPERATIONS; TRANSPORTING
B65H3/24
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/03
PERFORMING OPERATIONS; TRANSPORTING
B65H5/068
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/03
PERFORMING OPERATIONS; TRANSPORTING
B65H2513/52
PERFORMING OPERATIONS; TRANSPORTING
B65H2553/61
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H9/06
PERFORMING OPERATIONS; TRANSPORTING
B65H5/06
PERFORMING OPERATIONS; TRANSPORTING
B65H7/08
PERFORMING OPERATIONS; TRANSPORTING
B65H3/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A sheet detecting apparatus including: a detection unit including a lever member having an abutment surface abutting a conveying sheet and a holding member configured to hold the lever member, the detection unit moved by the lever member pushed by the sheet; a first urging portion configured to urge the holding member to a waiting position after the sheet is separated from the abutment surface; a support portion configured to support the lever member movable with respect to the holding member to move the lever member to a retracted position for allowing the sheet to pass the lever member contacting a surface of the sheet when the holding member is in the waiting position; and a second urging portion configured to urge the lever member so that the lever member is moved from the retracted position to a position in which the abutment surface abuts a succeeding sheet.
Claims
1. A sheet conveying apparatus, comprising: an abutment member including an abutment surface against which a leading edge of a sheet being conveyed abuts; a holding member configured to hold the abutment member so as to be movable between an abutment position at which the leading edge of the sheet abuts against the abutment surface and a retracted position at which the leading edge of the sheet does not abut against the abutment surface, the holding member being movable together with the abutment member from a waiting position in a predetermined direction when the abutment surface of the abutment member is pushed by the leading edge of the sheet in a state in which the holding member is located at the waiting position; a sheet conveying unit configured to convey the sheet in a state in which the abutment member contacts a surface of the sheet after the leading edge of the sheet comes off the abutment surface by the holding member being moved in the predetermined direction; a first urging portion configured to urge the holding member so as to move the holding member to the waiting position in the state in which the abutment member contacts the surface of the sheet conveyed by the sheet conveying unit; a second urging portion configured to urge the abutment member so as to move the abutment member, which is released from contact with the surface of the sheet conveyed by the sheet conveying unit, from the retracted position to the abutment position in a state in which the holding member is located at the waiting position; and a flag configured to move in association with movement of the abutment member in order to change detection of a detecting portion.
2. A sheet conveying apparatus according to claim 1, wherein the detecting portion comprises an optical sensor, and a state of the flag is switched, in association with the movement of the abutment member, between a transmission state in which the flag allows light of the optical sensor to be transmitted and a blocking state in which the flag blocks the light.
3. A sheet conveying apparatus according to claim 2, wherein the flag is in the blocking state in a case where the abutment surface is located at the abutment position and the flag is in the transmission state in a case where the abutment surface is located at the retracted position.
4. A sheet conveying apparatus according to claim 3, wherein the first urging portion urges the holding member so as to move the holding member in a direction reverse to the predetermined direction.
5. A sheet conveying apparatus according to claim 4, further comprising a stopper configured to position the holding member which is urged by the first urging portion so as to be moved in the reverse direction.
6. A sheet conveying apparatus according to claim 3, wherein the abutment member is rotatable about a first rotary shaft with respect to the holding member.
7. A sheet conveying apparatus according to claim 6, wherein the holding member is rotatable about a second rotary shaft different from the first rotary shaft.
8. A sheet conveying apparatus according to claim 3, wherein the abutment member is a first abutment member, and further comprising a second abutment member different from the first abutment member in a width direction intersecting with a sheet conveying direction, wherein the second abutment member is moved integrally with the first abutment member with respect to the holding member.
9. A sheet conveying apparatus according to claim 3, wherein the holding member comprises a positioning portion configured to position the abutment member, which is urged by the second urging portion, with respect to the holding member.
10. A sheet conveying apparatus according to claim 3, wherein an urging force of the first urging portion is greater than an urging force of the second urging portion.
11. A sheet conveying apparatus according to claim 10, wherein the first urging portion comprises a first spring.
12. A sheet conveying apparatus according to claim 11, wherein the second urging portion comprises a second spring.
13. An image forming apparatus, comprising: an abutment member including an abutment surface against which a leading edge of a sheet being conveyed abuts; a holding member configured to hold the abutment member so as to be movable between an abutment position at which the leading edge of the sheet abuts against the abutment surface and a retracted position at which the leading edge of the sheet does not abut against the abutment surface, the holding member being movable together with the abutment member from a waiting position in a predetermined direction when the abutment surface of the abutment member is pushed by the leading edge of the sheet in a state in which the holding member is located at the waiting position; a sheet conveying unit configured to convey the sheet in a state in which the abutment member contacts a surface of the sheet after the leading edge of the sheet comes off the abutment surface by the holding member being moved in the predetermined direction; a first urging portion configured to urge the holding member so as to move the holding member to the waiting position in the state in which the abutment member contacts the surface of the sheet conveyed by the sheet conveying unit; a second urging portion configured to urge the abutment member so as to move the abutment member, which is released from contact with the surface of the sheet conveyed by the sheet conveying unit, from the retracted position to the abutment position in a state in which the holding member is located at the waiting position; a flag configured to move in association with movement of the abutment member; a detecting portion of which a detection result is changed by movement of the flag; and an image forming portion configured to form an image on the sheet conveyed by the sheet conveying unit.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(26) In the following, an image forming apparatus according to an embodiment of the present invention will be described with reference to the drawings. The image forming apparatus according to the embodiment of the present invention is an image forming apparatus such as a copier, a printer, a facsimile machine, and a multifunction peripheral combining those machines, the image forming apparatus including a sheet conveying portion including a sheet detecting portion serving as a sheet detecting apparatus, which is configured to detect a position of a conveyed sheet. In the following embodiments, the image forming apparatus will be described, taking an electrophotographic color image forming apparatus (hereinafter simply referred to as “image forming apparatus”) 1 configured to form toner images of four colors as an example.
First Embodiment
(27) The image forming apparatus 1 according to a first embodiment of the present invention will be described with reference to
(28) As illustrated in
(29) The sheet feeding portion 2 is arranged in a lower portion of the image forming apparatus 1, and includes a detachable sheet containing portion 21 configured to contain the sheets S and a pick-up roller 22 configured to send the sheets S contained in the sheet containing portion 21. The sheet feeding portion 2 includes a separating portion 23 configured to separate one by one the sheets S sent by the pick-up roller 22. The sheet conveying portion 3 is arranged downstream of the sheet feeding portion 2 in a sheet conveying direction, and includes a sheet detecting portion 7 configured to detect the leading edge position of the conveyed sheet S. Note that, the sheet conveying portion 3 will be described in detail later.
(30) The image forming portion 4 is arranged downstream of the sheet conveying portion 3, and includes photosensitive drums 41a, 41b, 41c, and 41d on which toner images of yellow, magenta, cyan, and black are respectively formed, and exposure devices 43a, 43b, 43c, and 43d configured to form electrostatic latent images respectively on surfaces of the photosensitive drums 41a to 41d. Further, the image forming portion 4 includes process cartridges 42a, 42b, 42c, and 42d configured to respectively develop the electrostatic latent images formed by the exposure devices 43a to 43d into toner images, transfer portions 44a, 44b, 44c, and 44d configured to respectively transfer the toner images onto the sheet S, and a transfer belt 45 configured to convey the sheet S. The photosensitive drums 41a to 41d are arranged to be rotatable by motors (not shown). The process cartridges 42a to 42d each include a charger, a developing device, and a cleaner in one unit. The charger, the developing device, and the cleaner are arranged respectively around each of the photosensitive drums 41a to 41d. The transfer portions 44a to 44d are disposed inside of the transfer belt 45 so as to be respectively opposed to the photosensitive drums 41a to 41d. The transfer belt 45 is driven to be rotated so that the sheet S is moved sequentially to the transfer portions 44a to 44d.
(31) The fixing portion 5 is arranged downstream of the image forming portion 4, and includes a fixing roller 51 with built-in heater and a pressure roller 52 which is in pressure contact with the fixing roller 51. The delivery portion 6 is arranged downstream of the fixing portion 5, and includes a delivery roller pair 61 configured to deliver the sheet S to an outside of the image forming apparatus, and a delivery tray 62 configured to stack the sheets S delivered to the outside of the image forming apparatus.
(32) Next, an image forming process of the image forming apparatus 1 according to the first embodiment structured as described above will be described. When an image forming operation is started, first, the sheets S contained in the sheet containing portion 21 are sent to the sheet conveying portion 3 located on the downstream side while being separated one by one by the pick-up roller 22 and the separating portion 23. The leading edge of each sheet S sent to the sheet conveying portion 3 is detected by the sheet detecting portion 7. The sheet S is then conveyed to the image forming portion 4 located downstream of the sheet conveying portion 3.
(33) When the leading edge of the sheet S is detected, the image forming portion 4 starts the image forming operation based on image information input from a personal computer (not shown). Specifically, based on the image information input from the personal computer (not shown), first, the exposure device 43a radiates a laser beam according to an image signal corresponding to a yellow color component of an original to the photosensitive drum 41a uniformly charged by the charger of the process cartridge 42a. In this way, a yellow electrostatic latent image is formed on a surface of the photosensitive drum 41a. Then, the yellow electrostatic latent image is developed with a yellow toner contained in the developing device of the process cartridge 42a to be visualized as a yellow toner image. Next, by the same method described above, the electrostatic latent images of magenta, cyan, and black are formed respectively on surfaces of the photosensitive drums 41b to 41d, and those electrostatic latent images are visualized respectively as a magenta toner image, a cyan toner image, and a black toner image.
(34) When the yellow toner image is formed on the photosensitive drum 41a, the sheet S conveyed by the sheet detecting portion 7 is sent to the transfer portion 44a of the image forming portion 4 at a predetermined timing. When the sheet S is conveyed to the transfer portion 44a, the yellow toner image formed on the surface of the photosensitive drum 41a is transferred onto the sheet S by transfer bias applied to a transfer charger (not shown). After the yellow toner image is transferred, by the same method described above, the magenta toner image, the cyan toner image, and the black toner image are sequentially transferred in a superimposed manner onto the yellow toner image while the sheet S is conveyed by the transfer belt 45. In this way, a full-color toner image is formed on the sheet S.
(35) The sheet S on which the full-color toner image is transferred is conveyed to the fixing portion 5, and the toners are fused and mixed while being heated and pressurized by the fixing roller 51 and the pressure roller 52. In this way, the full-color toner image is fixed as a full-color image. After that, the sheet S on which the full-color image is fixed is delivered by the delivery roller pair 61 provided downstream of the fixing portion 5 onto the delivery tray 62 arranged in an upper portion of the image forming apparatus 1. With this, the image forming process is completed.
(36) Note that, duplex printing is performed as follows. After an image is fixed to a first side of the sheet S by the fixing portion 5, the delivery roller pair 61 is reversely rotated so that the sheet S is not delivered onto the delivery tray 62 by the delivery roller pair 61 but conveyed in a reversed state into a duplex conveying path 12. The sheet S conveyed into the duplex conveying path 12 is re-conveyed to the sheet conveying portion 3 by skew feed roller pairs 13 and a U-turn roller pair 14. Then, the leading edge of the sheet S is detected by the sheet detecting portion 7 of the sheet conveying portion 3 so that the image forming portion 4 starts to form an image. Then, the sheet S is conveyed to the image forming portion 4 at a predetermined timing, and the image is formed on a second side of the sheet S by the image forming portion 4.
(37) Next, the sheet conveying portion 3 of the image forming apparatus 1 according to the first embodiment will be described in detail with reference to
(38) As illustrated in
(39) As illustrated in
(40) The sheet detecting portion 7 includes a holding member 71 rotatably supported by the feeding frame 33, a first urging spring 72 as a first urging unit configured to urge the holding member 71, and the lever member 73 rotatably held by the holding member 71. Further, the sheet detecting portion 7 includes a second urging spring 74 as a second urging unit configured to urge the lever member 73, a leading edge detecting portion 75 configured to detect the leading edge of the sheet S, and a regulating member (stopper) 76 configured to regulate rotation of the holding member 71. The holding member 71 and the lever member 73 rotatably held by the holding member 71 compose a detection unit.
(41) The holding member 71 is supported by the feeding frame 33 so as to be rotatable about a rotary shaft 71c parallel to the roller shaft 31a. The holding member 71 includes a regulating surface (regulating portion) 71a configured to regulate rotation of the lever member 73, and a striking surface 71b configured to strike against the regulating member 76. The regulating surface 71a and the striking surface 71b are formed on a rear surface side (downstream side) of the holding member 71. The regulating surface 71a is formed on one side with respect to the rotary shaft 71c, and the striking surface 71b is formed on the other side with respect to the rotary shaft 71c. The first urging spring 72 has one end connected to the feeding frame 33 and the other end connected to an end portion of the holding member 71 on the other side, and urges the holding member 71 in the direction indicated by the arrow Z2 in
(42) The lever member 73 is held by the holding member 71 so as to be rotatable about a rotary shaft 73c parallel to the rotary shaft 71c, and is movable integrally with the holding member 71. The lever member 73 includes an abutment surface 73a against which the leading edge of the sheet S on the sheet conveying path abuts, and a striking surface 73b configured to strike against the regulating surface 71a of the holding member 71. A movable support portion 71d provided on the holding member 71 rotatably supports the rotary shaft 73c, and hence the lever member 73 is movably held by the holding member 71. By the rotation of the lever member 73, the abutment surface 73a is rotatable between a protruding position, in which the abutment surface 73a assumes a protruding state of being located on the sheet conveying path when the holding member 71 is located in the first position, and a retracted position, in which the abutment surface 73a retracts from the sheet conveying path toward the holding member. The second urging spring 74 urges the lever member 73 in the direction indicated by the arrow Z1 in
(43) The leading edge detecting portion 75 includes a light blocking flag 75a and an optical sensor (photo interrupter) 75b, the light blocking flag 75a serving as a light blocking portion configured to block an optical path L of the optical sensor 75b serving as a detection sensor. As illustrated in
(44) Next, an operation of detecting the sheet S by the sheet detecting portion 7 according to the first embodiment will be described with reference to
(45) As illustrated in
(46) As illustrated in
(47) As illustrated in
(48) When the abutment surface 73a of the lever member 73 retracts from the sheet conveying path, the leading edge of the sheet S passes beyond a top point of the abutment surface 73a so that the leading edge of the sheet S is disengaged from the abutment surface 73a. When the leading edge of the sheet S is disengaged from the abutment surface 73a, the lever member 73 receives the reactive force in the direction indicated by the arrow in
(49) Further, in accordance with elimination of the pushing force from the sheet S, the holding member 71 starts to rotate in the direction indicated by the arrow Z2 in
(50) As illustrated in
(51) As described above, the image forming apparatus 1 according to the first embodiment detects the passage of the sheet S by bringing the sheet S into abutment with the abutment surface 73a of the lever member 73 to move the holding member 71 from the first position toward the second position together with the lever member 73. After that, when the leading edge of the sheet S is disengaged from the abutment surface 73a in a state in which the holding member 71 is in the second position, the holding member 71 returns to the first position and the lever member 73 waits in the retracted position until the sheet S passes the lever member 73. Thus, immediately after the sheet S passes the lever member 73, the lever member 73 can be returned to the home position HP in which the leading edge of the succeeding sheet S can be brought into abutment with the abutment surface 73a. With this, a time period between a time when the sheet S passes the lever member 73 and a time when the lever member 73 returns to the home position HP can be reduced. As a result, a sheet-to-sheet distance is prevented from increasing even at a higher sheet conveying speed, and hence higher throughput can be obtained.
Second Embodiment
(52) Next, an image forming apparatus 1A according to a second embodiment of the present invention will be described with reference to
(53) First, an overall structure of the image forming apparatus 1A according to the second embodiment will be described with reference to
(54) As illustrated in
(55) The pressing portion 35 includes a pressing surface 35a which is in contact with the pressed portion 77 when the holding member 71 is located in the first position and is configured to press the pressed portion 77 toward the retracted position in accordance with the movement of the holding member 71 to the second position. In other words, the pressing portion 35 and the pressed portion 77 serve as a cam mechanism configured to rotate the lever member 73 toward the retracted position.
(56) Next, an operation of detecting the sheet S by the sheet detecting portion 7A of the image forming apparatus 1A according to the second embodiment will be described with reference to
(57) As illustrated in
(58) In this state, when the sheet S enters the sheet conveying portion 3A, similarly to the first embodiment, the leading edge of the sheet S abuts against the abutment surface 73a of the lever member 73, and the abutment surface 73a is pushed by the sheet S so that the holding member 71 starts to rotate in the direction indicated by the arrow Z1 in
(59) When the holding member 71 further rotates to the second position, the pressed portion 77 connected to the lever member 73 moves along the pressing surface 35a of the pressing portion 35, and accordingly the lever member 73 is pressed by the pressing portion 35 in the retracting direction through the pressed portion 77. As illustrated in
(60) When the leading edge of the sheet S is disengaged from the abutment surface 73a, the pushing force from the sheet S is eliminated so that the holding member 71 starts to rotate toward the first position, and the lever member 73 pressed by the pressing portion 35 through the pressed portion 77 moves toward the retracted position while being in contact with the surface of the sheet S. As illustrated in
(61) As described above, the image forming apparatus 1A according to the second embodiment includes the pressing portion 35 and the pressed portion 77. Thus, when the holding member 71 moves to the second position together with the lever member 73, the lever member 73 can reliably be rotated toward the retracted position.
(62) The embodiments of the present invention are described above, but the present invention is not limited to the embodiments described above. Further, the advantages described in the embodiments of the present invention are merely described as most preferred advantages to be achieved by the present invention. Thus, the advantages of the present invention are not limited to those described in the embodiments of the present invention.
(63) For example, in the embodiments of the present invention, the lever member 73 is held by the holding member 71 so as to be rotatable between the protruding position and the retracted position. However, the present invention is not limited thereto. For example, the lever member 73 may be held by the holding member 71 so as to pop up and down (slidably move) between the protruding position and the retracted position.
(64) Further, as described in the embodiments of the present invention, the urging springs are used as the first urging unit and the second urging unit, but the present invention is not limited thereto. For example, the first urging unit and the second urging unit may include an elastic body configured to urge. Further, as described in the embodiments of the present invention, the light blocking flag 75a connected to the lever member 73 blocks the optical path L of the optical sensor 75b, but the present invention is not limited thereto. For example, the light blocking flag configured to block the optical path L of the optical sensor may be disposed on the holding member 71.
(65) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(66) This application is a Divisional of U.S. application Ser. No. 14/362,688, filed on Jun. 4, 2014, which is itself a National Stage Entry of PCT/JP2013/052782, which was filed on Jan. 31, 2013, and which claims the benefit of Japanese Patent Application No. 2012-025191, filed Feb. 8, 2012, which are both hereby incorporated by reference herein in their entireties.
REFERENCE SIGNS LIST
(67) 1, 1A, image forming apparatus 3, 3A sheet conveying portion 4 image forming portion 7, 7A sheet detecting portion (sheet detecting apparatus) 31 conveying roller 32 conveying rotatable member 35 pressing portion (pressing member) 71 holding member 72 first urging spring (first urging unit) 73 lever member 73a abutment surface 74 second urging spring (second urging unit) 75 leading edge detecting portion (detecting unit) 75b optical sensor (detection sensor) S sheet