Piston/cylinder unit
09739276 · 2017-08-22
Assignee
Inventors
Cpc classification
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A piston-cylinder unit including a piston that is fluid pressure supported and movable in a linear manner in a cylinder, wherein the cylinder, a face wall of the piston and a face wall of the cylinder define a compression cavity which is at a minimum size in a portion of a top dead center of the piston, wherein the compression cavity is connected in a fluid transferring manner with a bearing gap which is formed between a cylinder inner circumferential wall and a piston outer circumferential wall, wherein a plurality of fluid outlet nozzles are arranged in at least one cross-sectional plane of the cylinder in the cylinder inner circumferential wall along a circumference, which fluid outlet nozzles open into the bearing gap and are connected with a supply conduit for a pressurized fluid.
Claims
1. A piston-cylinder unit, comprising: a piston that is fluid pressure supported and movable in a linear manner in a cylinder, wherein the cylinder, a face wall of the piston and a face wall of the cylinder define a compression cavity which is at a minimum size in a portion of a top dead center of the piston, wherein the compression cavity is connected in a fluid transferring manner with a bearing gap which is formed between a cylinder inner circumferential wall and a piston outer circumferential wall, wherein a plurality of fluid outlet nozzles are arranged in at least one cross-sectional plane of the cylinder in the cylinder inner circumferential wall along the circumference, which fluid outlet nozzles open into the bearing gap, wherein the piston is provided with a ventilation groove configured as a circumferential groove into which a ventilation conduit opens, wherein the ventilation groove is configured in a circumferential section of the piston that is adjacent to the piston face wall, wherein the ventilation conduit reduces pressurized fluid entering the ventilation groove to a pressure level which is lower than a pressure in the compression cavity when the piston is in its top dead center or when it moves towards the top dead center in proximity to the top dead center, and wherein a pressure compensation circumferential groove is provided between the piston face wall and the ventilation groove.
2. The piston-cylinder unit according to claim 1, wherein the ventilation groove is in fluid transferring connection with a cavity where the lower pressure level is provided.
3. The piston-cylinder unit according to claim 1, wherein the piston includes a piston section with a reduced diameter in the portion of the piston face wall, and wherein the ventilation groove is provided with a non-reduced diameter in a remaining piston portion.
4. The piston-cylinder unit according to claim 1, wherein the diameter of the piston section with the reduced diameter increases in axial direction of the piston starting from the piston face wall.
5. The piston-cylinder unit according to claim 4, wherein an increase of the diameter in the piston section with the reduced diameter is linear.
6. The piston-cylinder unit according to claim 4, wherein an increase of the diameter in the piston section with reduced diameter is non-linear.
7. A piston-cylinder unit, comprising: a piston that is fluid pressure supported and movable in a linear manner in a cylinder, wherein the cylinder, a face wall of the piston and a face wall of the cylinder define a compression cavity which is at a minimum size in a portion of a top dead center of the piston, wherein the compression cavity is connected in a fluid transferring manner with a bearing gap which is formed between a cylinder inner circumferential wall and a piston outer circumferential wall, wherein a plurality of fluid outlet nozzles are arranged in at least one cross-sectional plane of the cylinder in the cylinder inner circumferential wall along the circumference, which fluid outlet nozzles open into the bearing gap, wherein the piston is provided with a ventilation groove configured as a circumferential groove into which a ventilation conduit open, wherein the ventilation groove is configured in a circumferential section of the piston that is adjacent to the piston face wall, wherein the ventilation conduit reduces pressurized fluid entering the ventilation groove to a pressure level which is lower than a pressure in the compression cavity when the piston is in its top dead center or when it moves towards the top dead center in proximity to the top dead center, wherein a plurality of fluid outlet nozzles is arranged in the piston outer circumferential wall along the circumference at least in one cross sectional plane of the piston on a side of the ventilation groove that is oriented away from the piston face wall, and wherein the plurality of fluid outlet nozzles opens into the bearing gap.
8. The piston-cylinder unit according to claim 7, wherein the at least one cross sectional plane of the piston with the fluid outlet nozzles is arranged in any position of the reciprocating piston between the at least one cross sectional plane of the cylinder with the fluid outlet nozzles and the cylinder face wall.
9. A piston-cylinder unit, comprising: a piston that is fluid pressure supported and movable in a linear manner in a cylinder, wherein the cylinder, a face wall of the piston and a face wall of the cylinder define a compression cavity which is at a minimum size in a portion of a top dead center of the piston, wherein the compression cavity is connected in a fluid transferring manner with a bearing pap which is formed between a cylinder inner circumferential wall and a piston outer circumferential wall, wherein a plurality of fluid outlet nozzles are arranged in the cylinder inner circumferential wall along a circumference at least in a cross sectional plane of the cylinder where the fluid outlet nozzles open into the bearing gap, wherein a section of the bearing gap that is adjacent to the compression cavity has a greater radial extension than a section of the bearing gap that is oriented away from the compression cavity, at least when the piston approaches to dead center, and wherein the section of the bearing gap with the greater radial extension is formed by a cylinder section with an increased diameter.
10. The piston-cylinder unit according to claim 9, wherein the section of the bearing gap with the greater radial extension is formed by a piston section with a reduced diameter.
11. The piston-cylinder unit according to claim 10, wherein a diameter of the piston section with the reduced diameter increases starting from the piston face wall in axial direction of the piston.
12. The piston-cylinder unit according to claim 11, wherein a diameter increase in the piston section with the reduced diameter is linear.
13. The piston-cylinder unit according to claim 11, wherein the diameter increase in the piston section with reduced diameter is non-linear.
14. The piston-cylinder unit according to claim 9, wherein the diameter of the cylinder section with the increased diameter decreases from the cylinder face wall in an axial direction of the cylinder.
15. The piston-cylinder unit according to claim 14, wherein a decrease of the diameter in the cylinder section with the increased diameter is linear.
16. The piston-cylinder unit according to claim 14, wherein a decrease of the diameter in the cylinder section with increased diameter is non-linear.
17. The piston-cylinder unit according to claim 9, wherein a plurality of fluid outlet nozzles are arranged in the piston outer circumferential wall along a circumference at least in a cross sectional plane of the piston, the piston face wall or adjacent to the face side piston section with reduced diameter, and wherein the fluid outlet nozzles open into the bearing gap.
18. The piston-cylinder unit according to claim 17, wherein the at least one cross sectional plane of the piston with the fluid outlet nozzles is arranged in any position of the reciprocating piston between the at least one cross sectional plane of the cylinder with the fluid outlet nozzles and the cylinder face wall.
19. A piston-cylinder unit, comprising: a piston that is fluid pressure supported and movable in a linear manner in a cylinder, wherein the cylinder, a face wall of the piston and a face wall of the cylinder define a compression cavity which is at a minimum size in a portion of a top dead center of the piston, wherein the compression cavity is connected in a fluid transferring manner with a bearing gap which is formed between a cylinder inner circumferential wall and a piston outer circumferential wall, wherein a plurality of fluid outlet nozzles are arranged in the cylinder inner circumferential wall along a circumference at least in a cross sectional plane of the cylinder where the fluid outlet nozzles open into the bearing gap, wherein a section of the bearing gap that is adjacent to the compression cavity has a greater radial extension than a section of the bearing gap that is oriented away from the compression cavity, at least when the piston approaches top dead center, wherein the piston is provided with at least one circumferential groove in a circumferential section that is adjacent to the piston face wall or the piston section with reduced diameter, and wherein at least one circumferential groove of the piston is configured as a ventilation groove into which a ventilation conduit opens.
20. The piston-cylinder unit according to claim 19, wherein the ventilation conduit is in fluid transferring connection with a space in which a fluid pressure is provided that is lower than the pressure in the compression cavity when the piston is in its top dead center or moves towards its top dead center.
21. The piston-cylinder unit according to claim 19, wherein the ventilation groove is configured in a circumferential section of the piston that is adjacent to the piston face wall or the piston section with the reduced diameter.
22. The piston-cylinder unit according to claim 7, wherein the ventilation groove is in fluid transferring connection with a cavity where the lower pressure level is provided.
23. The piston-cylinder unit according to claim 19, wherein the section of the bearing gap with the greater radial extension is formed by a piston section with a reduced diameter.
24. The piston-cylinder unit according to claim 23, wherein a diameter of the piston section with the reduced diameter increases starting from the piston face wall in axial direction of the piston.
25. The piston-cylinder unit according to claim 24, wherein a diameter increase in the piston section with the reduced diameter is linear.
26. The piston-cylinder unit according to claim 24, wherein the diameter increase in the piston section with reduced diameter is non-linear.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is subsequently described in more detail based on embodiments with reference to the drawing figure, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
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(22) The piston 103 is arranged in a center position between its bottom dead center UT and its top dead center OT. The second ring channel 32 and the third ring channel 34 are arranged in the cylinder similar to the piston cylinder unit illustrated in
(23) The first air bearing contrary to the embodiment of
(24) This way a fluid bearing, for example an air bearing is formed in the most forward portion of the forward piston section 103″ of the piston 103 by the annular nozzle arrangement 130″ provided at this location, wherein the air bearing supports the piston 103 radially directly adjacent to the piston face wall 16 relative to the cylinder inner circumferential wall 14 forming the bearing surface 15. Since this most forward fluid bearing moves with the piston the forces applied in this area for radially supporting the piston 103 are almost constant over the entire piston movement. Laterally deflecting the piston transversal to the longitudinal axis X is therefore almost impossible even when fluid compressed in the compression cavity 18 penetrates under pressure into the bearing gap 19.
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(26) The piston 203 is illustrated in a center position between its bottom dead center UT and its top dead center TDC. The second ring channel 32 and the third ring channel 34 are arranged in the cylinder similar to the piston-cylinder unit illustrated in
(27) The piston 203 is provided with a circumferentially extending ventilation groove 233 in a forward piston section 203″ in the piston outer circumferential wall 236 directly adjacent to the piston face wall 216, wherein a ventilation opening 233′ leads into the ventilation groove 233 wherein the ventilation opening is provided with a fluid connection through a channel 233″ which extends in an interior of the piston rod 204 with a space in which a fluid pressure prevails which is lower than the pressure in the compression cavity 18 when the piston 203 is in its top dead center TDC or moves towards its top dead center TDC; at least the pressure provided in the ventilation air groove 233 must be lower than the pressure in the bearing gap 19 in front and behind the ventilation groove 233.
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(30) By providing the piston section 237 with reduced diameter an annular gap 19′ is provided between the cylinder inner circumferential wall 14 and the outer circumferential wall 237′ of the piston section 237 with reduced diameter, wherein a radial extension of the annular gap, thus its radial thickness is greater than a thickness of the bearing gap 19. When compressed fluid exits during the compression movement of the piston 203 from the compression cavity 18 into the forward ring cavity 19′ the pressurized fluid entering the annular gap 19 centers the piston 203.
(31) In the variant according to
(32) The configuration of the piston 203 with the forward piston section 237 with reduced diameter can also be provided in the variant illustrated in
(33) By the same token as illustrated in
(34) Thus, the piston 203 is provided with micro holes 230′ distributed over the circumference and forming fluid outlet nozzles evenly offset from one another in a cross sectional plane Q1′ in the piston exterior circumferential wall 236 directly adjacent to the ventilation groove 233 but axially offset therefrom on a side of the ventilation groove 233 that is oriented away from the piston face wall 216. These micro holes 230′ lead into a ring channel 230 configured in an interior of the piston 203 and form a first forward annular nozzle arrangement 203″. The ring channel 240 in the interior of the piston 203 is connected with the connection channel 28 through a channel 231 that also extends in an interior of the piston rod 204 and through a non-illustrated supply conduit. The pressurized fluid flowing into the connection channel 28 is thus also run into the ring channel 230 in the interior of the piston 203 and flows from the first micro holes 230′ into the bearing gap 19.
(35) This way a fluid bearing, for example an air bearing is also formed in the forward piston section 203 by the annular nozzle arrangement 230″ provided at this location wherein the fluid bearing supports the piston 203 in the forward piston section 203″ in radial direction against the cylinder inner circumferential wall 14 forming the bearing surface 15. Since the forward fluid bearing moves with the piston the forces applied in this portion for the radial support of the piston 203 are almost constant over the entire piston movement. A lateral displacement of the piston transversal to the longitudinal axis X is therefore almost impossible even when an asymmetrical entry of compressed fluid from the compression cavity 18 into the bearing gap should occur in spite of the additional measures described supra (pressure compensation circumferential groove 235, piston section 237 with reduced diameter).
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(37) The piston 303 is illustrated in a center position between its bottom dead center UT and its top dead center TDC. The second ring channel 32 and the third ring channel 34 are arranged in the cylinder similar to the piston-cylinder unit illustrated in
(38) The piston 303 is provided with a piston section 337 with reduced diameter in its forward piston section 303″ in the portion of the piston face wall 316, wherein the bearing gap 19 in this section forms an annular gap 19′ with a greater radial extension than the section of the bearing gap 19 oriented away from the compression cavity 18.
(39) Providing the piston section 337 with reduced diameter provides an annular gap 19′ between the cylinder inner circumferential wall 14 and the outer circumferential wall 337′ of the piston section 337 with reduced diameter, wherein the radial extension of the annular gap, thus its radial thickness is greater than the radial thickness of the bearing gap 19. When pressurized fluid enters into the forward annular gap 19′ from the compression cavity 18 during the compression movement of the piston 303 the pressurized fluid entering the annular gap 19 centers the piston 303.
(40) In the embodiment according to
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(44) For this purpose the piston 303 is provided with micro holes 330′ that are distributed over the circumference and evenly offset from one another and which form fluid outlet nozzles in a transversal plane Q1″ in the piston outer wall 336 directly adjacent to the piston section 337 with reduced diameter but offset there from. These micro holes 330′ lead into a ring channel 330 configured in an interior of the piston 303 and form a first forward annular nozzle arrangement 330″. The ring channel 330 in the interior of the piston 303 is connected with the connection channel 28 through a channel 331 extending in an interior of the piston rod 304 and through a non illustrated supply conduit. The pressurized fluid flowing into the connection channel 28 is also conducted into the ring channel 330 in an interior of the piston 303 and flows from the first micro holes 330′ into the bearing gap 19.
(45) As illustrated in
(46) This way a fluid bearing, for example a gas or air bearing is also formed in the forward piston section 303″ by the annular nozzle arrangement 330″ provided at this location, wherein the gas or air bearing supports the piston 303 in the forward piston section 303″ in radial direction relative to the cylinder inner circumferential wall 14. Since this forward fluid bearing moves with the piston, forces applied for a radial support of the piston 303 in this area are almost constant over the entire piston movement. A lateral displacement of the piston transversal to the longitudinal axis X is therefore almost impossible even in case compressed fluid enters in an asymmetric manner from the compression cavity 18 into the bearing gap in spite of the additional measures recited supra, thus the pressure compensation circumferential groove 335 and piston section 337 with reduced diameter.
(47) Eventually
(48) In the variant of the third embodiment of the piston cylinder unit illustrated in
(49) Also in the variant according to
(50) The piston cylinder unit according to the invention, and this also applies for all embodiments, forms an element of a linear compressor in an advantageous embodiment, wherein the compressed fluid is a gas, for example air. The fluid bearings are thus configured as gas pressure bearings, for example air bearings. An advantageous embodiment is a refrigeration system linear compressor wherein the fluid is a gaseous refrigerant.
(51) The invention is not limited to the embodiments recited supra which only provide a general description of the core idea of the invention. Within the scope of the invention the device according to the invention can also be provided in embodiments that differ from the embodiments recited supra. The device can thus in particular include features which represent a combination from the respective individual features of the patent claims.
(52) Reference numerals in the patent claims, the description and the drawings are intended for better comprehension of the invention and do not limit the scope thereof.