Device for interferential distance measurement
09739598 · 2017-08-22
Assignee
Inventors
Cpc classification
G01B9/02061
PHYSICS
G01B9/02058
PHYSICS
G01B11/14
PHYSICS
International classification
Abstract
A device for interferential distance measurement between two objects that are situated in a movable manner with respect to each other along at least one shifting direction includes at least one light source as well as at least one splitting element, which splits a beam of rays emitted by the light source at a splitting location into at least two partial beams that propagate onward at different angles. The device furthermore includes at least one deflecting element that effects a deflection of the incident partial beams in the direction of a merging location, where the split partial beams are superimposed in an interfering manner and the optical paths of the partial beams of rays between the splitting location and the merging location being arranged such that the traversed optical path lengths of the partial beams between the splitting location and the merging location are identical in the event of a change of distance between the two objects. Furthermore, at least one detector system is provided for detecting distance-dependent signals from the superimposed pair of interfering partial beams.
Claims
1. A device for interferential distance measurement between two objects movable with respect to each other along at least one shifting direction, comprising: at least one light source; at least one splitting element adapted to split a beam of rays emitted by the light source at a splitting location into at least two partial beams that propagate onward at different angles; at least one deflecting element adapted to deflect the partial beams striking it in a direction of a merging location, where the split partial beams are interferingly superimposed and where optical paths of the partial beams between the splitting location and the merging location are adapted such that traversed optical path lengths of the partial beams between the splitting location and the merging location are identical in the event of a change of distance between the two objects; and at least one detector system adapted to detect distance-dependent signals from the superimposed pair of interfering partial beams.
2. The device according to claim 1, wherein a first one of the two objects is connected with at least one scanning unit, which includes at least one light source, at least one detector system, and at least one first deflecting element, and a second one of the two objects is connected either with a measuring reflector or with a splitting element.
3. The device according to claim 2, wherein the partial beams in the scanning unit propagate symmetrically, at least in a portion of the optical path, with respect to at least one axis of symmetry of the scanning unit.
4. The device according to claim 2, wherein either (a) the scanning unit includes two partial scanning units situated in mirror symmetry with respect to a mirror plane oriented parallel to the shifting direction or (b) in the case of a single utilized scanning unit, the scanning unit is arranged in mirror symmetry with respect to a mirror plane oriented parallel to the shifting direction.
5. The device according to claim 1, wherein the position and/or arrangement of the at least one deflecting element ensure that the traversed optical path lengths of the partial beams between the splitting location and the merging location are identical in the event of a change of distance between the two objects.
6. The device according to claim 2, wherein the splitting element is arranged as a one-dimensional transmission grating and the scanning unit includes at least one first measuring standard, which has a two-dimensional transmission cross grating and a reflector arranged parallel to it.
7. The device according to claim 6, wherein the transmission cross grating and the reflector are arranged perpendicularly with respect to the transmission grating of the splitting element.
8. The device according to claim 6, wherein the deflecting element includes a deflecting prism.
9. The device according to claim 6, wherein: the beam of rays emitted by the light source is split into two partial beams at the splitting element and the two partial beams propagate in the direction of scanning unit; in the scanning unit, the partial beams are deflected via the deflecting element in the direction of the measuring standard; the partial beams passing through the transmission cross grating of the measuring standard, are deflected and then strike the reflector; a reflection occurs from the reflector back in the direction of the transmission cross grating, where after a new transmission through the transmission cross grating another deflection results such that the partial beams propagate in a parallel offset manner with respect to the direction of incidence to the deflecting element; the partial beams are deflected on the deflecting element in the direction of the merging location; and the superimposed partial beams then propagate in the direction of the detector system.
10. The device according to claim 6, wherein the scanning unit includes a second deflecting element and a second measuring standard, which includes a two-dimensional transmission cross grating and a reflector, the second deflecting element and the second measuring standard being arranged in the scanning unit in mirror symmetry with respect to the first deflecting element and to the first measuring standard.
11. The device according to claim 2, wherein the scanning unit (120) connected with a first one of the objects includes at least four deflecting elements, each arranged as a one-dimensional reflection grating, and at least one splitting element, which is arranged as a one-dimensional transmission grating, and a measuring reflector is connected with a second one of the two object, which is arranged as a plane reflector.
12. The device according to claim 11, wherein the scanning unit includes a transparent carrier body having a truncated pyramid-shaped cross section, the splitting element being situated on a surface of the transparent carrier body facing the measuring reflector, and the at least four deflecting elements being situated on lateral surfaces of the transparent carrier body.
13. The device according to claim 11, wherein: the beam of rays emitted by the light source is split into two partial beams at the splitting element and the two partial beams propagate in the direction of the measuring reflector; a reflection of the partial beams occurs from the measuring reflector back in the direction of the first and second deflecting elements in the scanning unit, where the partial beams are deflected in the direction of the third and fourth deflecting elements; and a deflection of the partial beams of rays to the measuring reflector occurs via the third and fourth deflecting elements; from the measuring reflector, the partial beams are reflected back in the direction of the merging location in the scanning unit; and the superimposed partial beams then propagate in the direction of the detector system.
14. The device according to claim 11, wherein the deflecting elements located in the scanning unit are configured to provide a focusing effect on the partial beams propagating in the scanning unit such that a line focus results in a center of symmetry of the scanning unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(15) Before describing below in detail a device for interferential distance measurement, first a few fundamental considerations shall be explained.
(16) Example embodiments of the present invention provide for a distance-dependent phase difference to be produced over the entire distance measuring range that is technically measurable by the device, as the path length differences between the split partial beams compensate each other exactly. Via this phase difference, it is possible to encode and ensure a path length-independent and thus wavelength-independent distance measurement. This principle is explained with reference to the schematic view set forth in
(17) The beam of rays S emitted by a light source strikes a splitting location on the splitting element G.sub.A situated in plane E.sub.A and is split into two partial beams TS1, TS2 in the process. The partial beams then continue to propagate at different angles θ.sub.1, θ.sub.2 with respect to the normal N.sub.A onto plane E.sub.A. Both partial beams TS1, TS2 then strike deflecting elements G.sub.1, G.sub.2 situated in plane E.sub.S, via which partial beams TS1, TS2 are deflected in the direction of plane E.sub.R. As illustrated in
(18)
where: ΔW:=optical path length difference W.sub.1:=optical path length of the first partial beam W.sub.2:=optical path length of the second partial beam θ.sub.1:=angle of diffraction of the first partial beam at the splitting element θ.sub.2:=angle of diffraction of the second partial beam at the splitting element θ.sub.S:=angle of inclination of plane E.sub.S with respect to measuring direction z
(19) Phases P1, P2 of partial beams T1, T2, in contrast, result as functions of the product of the respective z-dependent location of incidence on deflection elements G.sub.1 and G.sub.2, respectively, and the respective reciprocal grating periods d.sub.1 and d.sub.2 that are independent from it. The phase difference ΔP(Δz)=P.sub.1(Δz)−P.sub.2(Δz) resulting in the event of a change of distance Δz is therefore generally a function of the change of distance Δz:
(20)
where: ΔP:=phase difference between the two partial beams P.sub.1:=phase of the first partial beam at the merging location P.sub.2:=phase of the second partial beam at the merging location θ.sub.1:=angle of diffraction of the first partial beam at the splitting element θ.sub.2:=angle of diffraction of the second partial beam at the splitting element θ.sub.S:=angle of inclination of plane E.sub.S with respect to measuring direction z Δz:=relative shift of the components that are movable relative to each other along the measuring direction z m.sub.1/2:=order of diffraction of the first and second partial beams at the splitting element
(21) By a suitable choice of grating periods d.sub.1, d.sub.2 of deflecting elements G1, G2 for the defined setting of angles θ.sub.1, θ.sub.2 and the selection of a fitting angle θ.sub.S, it is thus possible to implement a suitable dependence of the change in distance Δz on the resulting phase difference ΔP(Δz) and thus a suitable signal period for the distance measurement. At the same time, the secondary condition ΔW=0 is maintained and thus an independence from possible wavelength fluctuations is ensured.
(22) The above-described principle for achromatic, interferential distance measurement may be implemented in combination with any number of diffractive and/or geometric deflections of partial beams TS1, TS2. In this manner, it is possible to provide devices that, in addition to the desired wavelength independence, are also insensitive to tilting of individual components about specific axes.
(23) Devices according to example embodiments of the present invention for interferential distance measurement are explained in detail below, in which, among other things, a different number of such deflections is provided.
(24) A device according to an example embodiment of the present invention for interferential distance measurement is schematically illustrated in
(25) The device in this instance is used to determine the distance of two objects O1, O2 along the vertical shifting direction z. The objects O1, O2, illustrated schematically in
(26) In the present exemplary embodiment, one of the two objects O1 is coupled or connected to a component 10 of the device. The other object O2 is coupled or connected to a scanning unit 20, which includes two partial scanning units 20.1, 20.2, which embrace component 10. Between the two partial scanning units 20.1, 20.2, the component 10, which is connected to the other object O1, is situated in movable fashion relative to scanning unit 20 along shifting direction z. The device allows for a highly precise determination of distance changes between component 10 and scanning unit 20, for example, the determination of d.sub.z indicated in
(27) Component 10 of the device, which is connected to object O1, includes at least one splitting element 11, which in the present example is arranged as a one-dimensional transmission grating or transmission phase grating, having the splitting period TP.sub.1, and is situated on a transparent carrier substrate 12. The transmission grating includes splitting regions situated periodically with splitting period TP.sub.1 along the indicated y-direction, which have different phase-shifting effects on the transmitted light. As illustrated in the top view of component 10 in
(28) Scanning unit 20 includes at least one light source 21.1, one deflecting element 23.1 as well as a detector system 25.1. A laser or a laser diode, for example, may be used as light source 21.1, deflecting element 23.1 is arranged as a deflecting prism having a deflecting surface 23.1a, while detector system 25.1 is a so-called structured photodetector, which includes a plurality of periodically arranged light-sensitive detector regions.
(29) Furthermore, in the illustrated exemplary embodiment, a collimator optics 22.1 is provided in first partial scanning unit 20.1; a measuring standard 24.1 is furthermore situated in second partial scanning unit 20.2, which has a two-dimensional transmission cross grating 24.1a, which is situated on one side of a transparent carrier substrate 24.1c, while on the opposite side of the carrier substrate 24.1c parallel to transmission cross grating 24.1a a reflector 24.1b is situated; the transmission cross grating 24.1a and the reflector 24.1b being situated perpendicular in relation to the transmission grating of splitting element 11. As illustrated in
(30) In the illustrated exemplary embodiment, identical components to the above-mentioned elements of scanning unit 20 are situated in the right part of scanning unit 20 in mirror symmetry relative to a plane of symmetry S.sub.E, namely, a second light source 21.2, a second collimator optics 22.2, a second detector system 25.2, a second deflecting element 23.2 as well as a second measuring standard 24.2. In relation to the left optical scanning path, the relevant distance sensor will be referred to below as a first distance sensor, while in relation to the right optical path, the respective distance sensor will be referred to as a second distance sensor.
(31) In the present, first exemplary embodiment, a first measured distance value d.sub.z1 is thus generated via the elements situated on the left in
(32) In the following, the optical path for generating the distance-dependent signals in the first exemplary embodiment are explained. This is explained with reference to the optical scanning path of the first distance sensor illustrated on the left in
(33) The beam of rays emitted by light source 21.1 is first collimated via the upstream collimator optics 22.1, then leaves the partial scanning unit 20.1 and strikes splitting element 11 in component 10. There the beam is split into two partial beams in that the incident beam is diffracted at the transmission grating into the 0th and −1st order of diffraction. The partial beams then propagate in the second partial scanning unit 20.2 in the direction of deflecting element 23.1 and undergo at its deflecting surface 23.1a a reflection or deflection in the direction of measuring standard 24.1. There the two partial beams first pass through transmission cross grating 24.1a, respectively undergoing in the process a deflection in the z-direction and the x-direction, i.e. perpendicular to the drawing plane in
(34) Via the fundamentally analog optical path, the second measured distance value d.sub.z2 is generated in the second distance sensor, that is, in the right portion of the illustrated device. Accounting for the measured distance values d.sub.z1, d.sub.z2 of the first and second distance sensors, which are obtained from the respective optical paths in the device, it is possible to generate a resulting position phase Φ, which may be unequivocally assigned to a change of distance Δz between the two objects O1, O2 along the shifting direction z, in accordance with
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where: z:=measured distance value regarding the distance of objects O1, O2 d.sub.z1:=measured distance value of the first distance sensor d.sub.z2:=measured distance value of the second distance sensor TP.sub.z:=splitting period of the transmission cross grating along the shift direction z Φ:=position phase λ:=wavelength of the light source
(36) In the present, first exemplary embodiment, the defined setting of the traversed path lengths of the partial beams between splitting and recombination occurs by the suitable selection of the angle of arrangement of deflection surfaces 23.1a, 23.2a of deflection elements 23.1, 23.2; this angle being chosen such that for arbitrary distances between the two objects O1, O2, the traversed path lengths between the splitting location and the merging location are identical.
(37) In this exemplary embodiment, multiple phase-shifted, distance-dependent signals are generated via a so-called Vernier scanning process, i.e., via the generation of a strip pattern and the scanning of the same using a structured photodetector. Alternatively, generating the phase-shifted signals via a polarization evaluation or via a suitable arrangement of the merging element is also possible. Regarding the fundamentally known possibilities for generating phase-shifted, distance-dependent signals in interferential distance measuring devices, reference is made to German Published Patent Application No. 10 2011 005 937, for example, which is expressly incorporated herein in its entirety by reference thereto.
(38) A variant of the first exemplary embodiment is illustrated in partial views in
(39) This variant includes a first distance sensor having a design or optical path, as is illustrated in the first described exemplary embodiment in the left portion in
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(41) Due to the provided use of the +/−1st orders of diffraction, the second distance sensor of this variant provides no phase shift in the event of a relative shift of objects O1, O2 along the shifting direction z; rather, it detects a phase shift in the event of a relative motion of objects O1, O2 along the y-direction. That is to say, a measured value regarding a position change of objects O1, O2 along the y-direction is available. The actually desired, additional measured value for a change of distance of objects O1, O2 along shifting direction z, however, may be ascertained via a subtraction of the position phases of the first and second distance sensors. A distance change Δz in the event of a relative motion of objects O1, O2 along the shifting direction z is obtained approximately as follows:
Δz=((TP.sub.z).sup.2/2λ).Math.(Φ.sub.1/2π−K.Math.Φ.sub.2/4π) (eq. 4)
where: Δz:=change of the distance of objects O1, O2 along the shifting direction z TP.sub.z:=splitting period of the transmission cross grating along the shift direction z λ:=wavelength of the light source Φ.sub.1:=position phase of the first distance sensor Φ.sub.2:=position phase of the second distance sensor K:=ratio of the splitting periods of the splitting elements or transmission gratings of the second to the first distance sensor
(42) A second exemplary embodiment is explained below with reference to schematic
(43) To detect the distance of the two objects O1, O2 along the again vertical shifting direction z, the second exemplary embodiment includes a measuring reflector 110, which is connected to an object O1, and a scanning unit 120, which is connected to an object O2.
(44) Measuring reflector 110 includes a carrier substrate 112 on which a plane reflector 114 is situated. The reflecting side of plane reflector 114 is oriented in the direction of scanning unit 120.
(45) On the side of scanning unit 120, a light source 121, a detector system 125 and a transparent carrier body 137, e.g. made of glass, are provided. Alternatively, a suitable hollow body could also be used as a carrier body. As illustrated in
(46) The optical path of the second exemplary embodiment is explained below. In this instance, the beam of rays emitted by light source 121 first passes through an optically inactive region 131 of the side of carrier body 137 that is facing light source 121. After passing through carrier body 137, the beam strikes a splitting location on splitting element 132 and is split into two partial beams, which propagate onward at different angles in the direction of measuring reflector 110, as illustrated in
(47) In this exemplary embodiment, different variants may also be used to generate the plurality of phase-shifted signals. Thus it is possible, for example, to provide a so-called Vernier scanning process, in which the transmission grating of splitting element 132 has a slightly different splitting period than the transmission grating of merging element 135. The resulting fringe pattern may be detected by a structured photodetector in detector system 125 and converted into multiple distance-dependent, phase-shifted signals. Alternatively, as above, generating the phase-shifted signals via a polarization evaluation or via a suitable arrangement of the merging element is also possible. Regarding the fundamentally known possibilities for generating phase-shifted, distance-dependent signals in interferential distance measuring devices, reference is made again to German Published Patent Application No. 10 2011 005 937.
(48) The second exemplary embodiment may ensure that, in the event of a change of distance along the shifting direction z, the traversed optical path lengths of the partial beams between splitting and recombination remain the same for both partial beams and that thus the required wavelength-independence of the distance measurement is guaranteed. This is ensured, on the one hand, by the angles at which the provided four deflecting elements 133a, 133b, 134a, 134b are arranged, which are suitable chosen. On the other hand, a symmetrical course of the split partial beams at least in a portion of the optical path is ensured via the arrangement of the reflection gratings of deflecting elements 133a, 133b, 134a, 134b, particularly by the selection of the splitting periods of these reflection gratings.
(49) An advantage of the second exemplary embodiment is that it results in insensitivity with respect to possible tilting about the y-axis due to the provided symmetry with respect to the yz-plane.
(50) Finally, one variant of the second exemplary embodiment is explained with reference to
(51) Thus, the optical path for generating the distance-dependent signals is in this variant fundamentally identical to that of the second exemplary embodiment illustrated in
(52) As an alternative to the use of reflecting cylindrical lenses, such a focusing effect could also be achieved by refractive lenses additionally placed in the optical paths.
(53) Such insensitivity against tilting about the y-axis and the x-axis may also be ensured in a further alternative arrangement of the second exemplary embodiment. Thus, instead of the design of the four deflecting elements in the form of reflecting cylindrical lenses, there may also be a provision for the split partial beams in the scanning unit respectively to strike a total of three deflecting elements before being recombined, a total of six deflecting elements consequently being provided for the split partial beams. For this purpose, reflection gratings act as deflecting elements, which are situated on the lateral surfaces of a carrier body, which is arranged as a three-sided truncated pyramid. Such a system corresponds to a beam inversion as may be analogously implemented using a refractive triple prism. An advantage of this variant over the previously explained variant is that all of the gratings used may be provided as having constant splitting periods.