Heat exchanger device and heater
09743464 · 2017-08-22
Assignee
Inventors
- Wolfgang Seewald (Tamm, DE)
- Karl-Gerd Krumbach (Burgstetten, DE)
- Michael Kohl (Beitigheim-Bissingen, DE)
Cpc classification
F24H1/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H2250/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/0015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/1818
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B2206/024
ELECTRICITY
F28F1/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H05B6/10
ELECTRICITY
F28F1/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat exchanger device for a heater a motor vehicle, having a housing with at least one fluid channel disposed therein, with a fluid inlet and a fluid outlet, an element generating an alternating magnetic field, and at least one, preferably metallic, flat heating element around which a fluid can flow on one or both sides, whereby at least one further flat heating element is provided, which is configured to divide the at least one fluid channel into subchannels. A heater with a heat exchanger device is also provided.
Claims
1. A heat exchanger device for a heater, the device comprising: a housing with at least one fluid channel disposed therein; a fluid inlet; a fluid outlet; an element generating an alternating magnetic field; a metallic first flat heating element around which a fluid is adapted to flow on one or both sides, the first flat heating element provided at an interior of the element generating an alternating magnetic field; a second flat heating element that surrounds an exterior of the element generating an alternating magnetic field; and a third flat heating element, which is configured to divide the at least one fluid channel into subchannels, the third flat heating element surrounding an exterior of the second flat heating element and the third flat heating element being surrounded by the housing, wherein the third flat heating element has cross-mixing elements that include openings via which the fluid flows through the third flat heating element, and wherein the first flat heating element is a tube and wherein one end of the fluid inlet is inserted into one end of the tube, such that the fluid flows from the fluid inlet into the first flat heating element.
2. The heat exchanger device according to claim 1, wherein a spacing is provided between the second flat heating element and the third flat heating element and/or a spacing is provided between the third flat heating element and an inner wall of the housing.
3. The heat exchanger device according to claim 1, wherein the third flat heating element divides the at least one fluid channel into subchannels such that a lowest possible pressure drop and a maximum possible heat removal to the coolant in the fluid channel are realized.
4. The heat exchanger device according to claim 3, wherein the third flat heating element has a geometric structure, which is configured to realize a turbulating and swirling of the fluid flowing through the subchannels.
5. The heat exchanger device according to claim 1, wherein the third flat heating element has impressions and/or ribbing.
6. The heat exchanger device according to claim 1, wherein the first, second and third flat heating elements are made of a material that has a higher electrical resistivity than the material of the element generating the alternating magnetic field.
7. The heat exchanger device according to claim 1, wherein the third flat heating element is made of a ferritic material.
8. The heat exchanger device according to claim 1, wherein the housing is cylindrical and wherein the third flat heating element is configured such that the third flat heating element is installed in the cylindrical housing.
9. The heat exchanger device according to claim 1, wherein the second flat heating element and the third flat heating element are connected to one another form-fittingly and/or by material bonding.
10. A heater comprising: a heat exchanger device having a housing with at least one fluid channel disposed therein, a fluid inlet, and a fluid outlet and an element generating an alternating magnetic field; a metallic first flat heating element around which a fluid flows on one or both sides, the first flat heating element provided at an interior of the element generating an alternating magnetic field; a second flat heating element that surrounds an exterior of the element generating an alternating magnetic field; a third flat heating element configured to divide the at least one fluid channel into subchannels, the third flat heating element surrounding an exterior of the second flat heating element and the third flat heating element being surrounded by the housing; and a control unit for controlling the element generating an alternating magnetic field and the flat heating elements, wherein the third flat heating element has cross-mixing elements that include openings via which the fluid flows through the third flat heating element, and wherein the first flat heating element is a tube and wherein one end of the fluid inlet is inserted into one end of the tube, such that the fluid flows from the fluid inlet into the first flat heating element.
11. The heat exchanger device according to claim 1, wherein the heater is a heater for a motor vehicle.
12. The heat exchanger device according to claim 1, wherein the openings of the cross-mixing elements extend entirely through a wall forming the third heating element.
13. The heat exchanger device according to claim 1, wherein the cross-mixing elements include a plurality of bulges provided around a circumference of the third flat heating element, the bulges being portions of the third flat heating element that either protrude from an outer side of the third flat heating element or protrude from an inner side of the third flat heat element in an alternating manner around the circumference of the third flat heating element, and wherein a slit is provided on each side of each of the bulges, the slits forming the openings.
14. The heat exchanger device according to claim 1, wherein an exterior surface of the second flat heating element is provided with projections that maintain a spacing between the second flat heating element and the third flat heating element.
15. The heat exchanger device according to claim 1, wherein one end of the second flat heating element is provided with openings around a circumference thereof.
16. The heat exchanger device according to claim 15, wherein the one end of the second flat heating element is provided with ventilation holes adjacent to the openings.
17. The heat exchanger device according to claim 1, wherein the element generating an alternating magnetic field is a coil, the coil being provided within a coil housing.
18. The heat exchanger device according to claim 1, wherein the first flat heating element is spaced apart from the interior of the element generating an alternating magnetic field, such that a fluid channel is formed between an outer wall of the first flat heating element and the element generating an alternating magnetic field.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:
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DETAILED DESCRIPTION
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(18) The actual heat exchanger device with a first internal flat heating element 24 is located on and at least in sections in connecting flange 22. First flat heating element 24 is preferably made as a stainless steel tube. A second flat heating element 26 and a third flat heating element 28 are placed around first flat heating element 24. In this illustration in
(19) Flat heating elements 24, 26, and 28 are accommodated in a housing 30. Housing 30 is preferably an aluminum housing, preferably an extruded aluminum cylinder. Housing 30 is preferably a cylindrical housing 30.
(20) Further, an element 32 generating an alternating magnetic field is disposed in housing 30. Element 32 generating an alternating magnetic field is preferably an induction coil 32, especially preferably a hollow cylindrical induction coil 32. Induction coil 32, however, can also be designed as a flat induction coil 32, particularly if it is used in a flat heat exchanger device. Element 32 generating an alternating magnetic field is accommodated in an element housing 34, preferably a coil housing 34.
(21) Control unit 18, which has high-voltage power electronics 38 accommodated in an electronics housing 36, is disposed adjacently on housing 30. Electronics housing 36 is preferably made of aluminum. Preferably, electronics housing 36 is connected on the side to housing 30 and disposed at or on a connecting plate 40. Housings 30 and 36 are preferably connected mechanically, so that heater 10 can be installed as a device, for example, in a motor vehicle.
(22) Flat heating elements 24, 26, and 28 are preferably made as hollow cylinder or flat elements and of a metal. Preferably, flat heating elements 24, 26, 28 are made as thin sheets with a wall thickness approximately within a range between 0.08 mm and 0.5 mm. First flat heating element 24 is preferably made of a ferritic material and can take up approximately between 20% and 40% of the heat output from the alternating magnetic field. Second flat heating element 26 is preferably made of an austenitic material and can take up approximately 50% to 70% of the heat output. Third flat heating element 28 is preferably made of a ferritic material and can take up approximately 5% to 15% of the heat output.
(23) The materials from which flat heating elements 24, 26, 28 are made all have an electrical resistivity, which is much higher than that of the induction coil, which is produced, e.g., from copper, particularly from a HF copper (high-frequency copper).
(24) The penetration depth of the magnetic field and thereby the region in which eddy currents flow is described by the skin effect. If the penetration depth is greater than the material thickness of the flat heating element, a plurality of individual thin flat heating elements can also be “connected” one behind the other. This is the case, e.g., in second flat heating element 26 with an austenitic material. It is possible due to the small thickness of the flat heating elements that more than one flat heating element is penetrated. This allows for the series connection of the second and third flat heating elements 26 and 28.
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(26) The straight flow direction 46 is redirected at a fluid channel end 48 and forms a U-turn flow, which is designated by an arrow 50. The fluid can flow substantially parallel, but with an opposite direction, shown by an arrow 52, along the outer wall of first flat heating element 24, until the fluid has reached the other end 54 of first flat heating element 24. End 54 is connected to connecting flange 42 in such a way that fluid can no longer enter the interior of first flat heating element 24. As a result and due to a wall 56, second fluid channel 52 is regarded as closed in flow direction 52.
(27) A passage 58, through which the fluid is redirected into a flow path 60 indicated by arrow 60 and enters third fluid channel 62, is formed between wall 56 and induction coil 32 arranged radially around first flat heating element 24. Third fluid channel 62 is formed on one side by the sealed (electrically and mechanically) induction coil body 34 and on the other side by second flat heating element 26. At the end of third fluid channel 62, the fluid is once again redirected, as shown by arrow 64, into a fourth fluid channel 66, whereby the flow direction of the fluid points in the direction of fluid outlet 16, not shown in
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(32) The embodiment of connecting flange 22 of heat exchanger device 12 in
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(34) In the sectional illustration of
(35) Openings 74 can also be designed as slits or openings with a different shape. In this case, ribbing or ripples can act as bulges to function as spacers to second flat heating element 26. The openings in this case can also be simple punched out holes.
(36) Flat heating element 28 can also be designed as a flat element, whereby the sections with bulges do not extend over cylinder jacket 72 but form flat bands, which are arranged alternating with straight sections or bands.
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(38) In alternative embodiments, different shapes can also be provided for the openings, such as, for example, rectangular, square, or elliptical cross sections. Moreover, the arrangement of the openings on the flat heating element can also be varied. The openings can be arranged randomly distributed, for example.
(39) Furthermore, a coolant connecting cover 102, which has a fluid inlet 93 and a fluid outlet 94, is disposed at the bottom end region of heat exchanger device 90 of
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(41) Passing of fluid between a fluid channel, disposed in the radial direction outside second flat heating element 95, and a flow region, disposed within second flat heating element 95, can be made possible by openings 96, 97. The accordingly internally disposed flow region is preferably in fluid communication with fluid outlet 94. As illustrated in the following
(42) Furthermore, second flat heating element 95 has on its outward directed surface 98 nub-like projections 99 which act as spacers to third flat heating element 91. Nub-like projections 99 are formed, for example, by an embossing process from the inner surface in second flat heating element 95. Nub-like projections 99 have the shape of a cone, which has its base on outer surface 98 of second flat heating element 95 and then tapers.
(43) The tips of nub-like elements 99 lie against the inwardly directed surfaces of third flat heating element 91, as a result of which a distance between second flat heating element 95 and third flat heating element 91 is realized. In an advantageous embodiment, third flat heating element 91 is connected at the tips of the nub-like projections 99 to second flat heating element 95. This can be achieved, for example, by staking, spot welding, or some other fixation method. A plurality of nub-like projections 99 are arranged on second flat heating element 95 in the circumferential direction and in the axial direction. A relative movement of third flat heating element 91 with regard to the other elements is prevented by a fixed connection of third flat heating element 91 to second flat heating element 95; this is advantageous especially during assembly, because third flat heating element 91 cannot unintentionally come into contact with an inner surface of the housing of heat exchanger device 90, as a result of which catching or wedging could arise.
(44) In addition,
(45) In an especially preferred mounting position, heat exchanger device 90 is oriented in such a way that fluid inlet 93, fluid outlet 94, and ventilation holes 100 are oriented upwards. In
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(47) Coolant connecting cover 102 forms a socket-like area with three sections of different diameter. The diameters decrease in the upward direction from fluid connections 93, 94. The hollow cylindrical housing of heat exchanger device 90 with an inner surface abuts section 103 with the largest diameter. Second flat heating element 95 with an inner surface abuts section 104 located above. First flat heating element 101 with an inner surface abuts third section 105 lying above. Coolant connecting cover 102 thus forms in addition to fluid connections 93, 94 also the bottom boundary of the fluid channels formed by flat heating elements 101, 95, and 91. Coolant connecting cover 102 is inserted like a plug from below into flat heating elements 95 and 101 formed as a hollow cylinder and the housing of heat exchanger device 90.
(48) Second section 103 has an annular groove 105, which runs in the circumferential direction and which is in fluid communication with fluid outlet 94 via an axial hole 106. Coolant connecting cover 102 furthermore has a bored hole 107, which is in fluid communication with fluid inlet 93 and penetrates coolant connecting cover 102 completely from bottom to top and opens into the fluid channel formed within first flat heating element 101.
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(50) At the bottom end region, the fluid is redirected by approximately 90° along direction arrow 117 and flows through openings 96, 97, located in second flat heating element 95, into annular groove 105 from where the fluid flows along direction arrow 118 out of fluid outlet 94.
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(52) Flat heating elements 91, 95, and 101 are preferably pressed together with sections 103, 104, and 105 of coolant closing cover 102. An advantageous connection is a conical pressure connection, which is produced with the use of casting bevels created during the production process of coolant connecting cover 102. For this purpose sections 103, 104, and 105 can also be configured advantageously in such a way that they taper conically when viewed from bottom to top, as a result of which pressing on of heating elements 91, 95, and 101 is facilitated.
(53) In alternative embodiments, the flat heating elements can also be connected to the particular sections of the coolant connecting cover by staking, turned down tabs, or other fixation aids.
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(55) In an alternative embodiment, the spacer elements can also have fastening devices, which produce a fixation between the coolant connecting cover and the housing. The fastening devices can be formed, for example, by snap-in hooks, detent elements, or clamping elements.
(56) Further, ventilation holes 100 are shown in middle flat heating element 95, which function in particular for ventilating heat exchanger device 90. Air can flow through ventilation holes 100 out of fluid channel 113 into fluid channel 116. Fluid channels 113, 116 are arranged radially outside and radially inside middle flat heating element 95. The air finally can flow from the radially outward fluid channel 116 through openings 96, 97, which are not shown in
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(59) Section 104 of coolant connecting cover 102 is surrounded by a ring-like element 123, which is connected via fastener 124 to coolant connecting cover 102. Ring-like element 123 has openings located facing away from the viewer and through which the fluid can flow into a flow region which is formed in section 104 and which can be formed, for example, as an annular groove.
(60) The preceding
(61) In the present documents, heat exchanger, heat transfer device, and heat exchanger device are used synonymously. This also applies to the terms fluid channel or flow channel and flow subchannel or subchannel and flow path or flow course.
(62) The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.