Rolling-element bearing including seal unit
09739313 · 2017-08-22
Assignee
Inventors
- Femke Back (Schweinfurt, DE)
- Jens Bettenhausen (Würzburg, DE)
- Steffen Hain (Karlstadt, DE)
- Matthias Hofmann (Schweinfurt, DE)
- Henning Kern (Schweinfurt, DE)
- Jochen Lorenscheit (Rimpar, DE)
- Christina Pfeuffer (Euβenheim, DE)
- Edgar Pickel (Sommerach, DE)
- Werner Schleyer (Reckendorf, DE)
- Mathias Seuberling (Groβeibstadt, DE)
Cpc classification
F16C23/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/7806
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/7893
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2300/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C23/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C33/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/78
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A rolling-element bearing includes a first bearing ring, a second bearing ring, and a seal unit formed in a multiple-piece manner, the seal unit including an at least part-ring shaped main element which is freely rotatable with respect to the first bearing ring and the second bearing ring and at least one seal lip. In addition, the main element and the seal lip are exchangeably connectable to each other.
Claims
1. A rolling-element bearing comprising: a first bearing ring, a second bearing ring, and a seal unit formed in a multiple-piece manner, wherein the seal unit comprises an at least part-ring shaped main element which is freely rotatable with respect to the first bearing ring and the second bearing ring, and at least one seal lip, wherein the main element and the seal lip are exchangeably connectable to each other, wherein the seal lip is rotatable with respect to the first bearing ring or the second bearing ring and is attached to the main element; wherein the seal lip includes a seal surface for sealing against the first bearing ring or the second bearing ring which is in sliding contact with the first bearing ring or the second bearing ring, wherein a rotational speed of the freely rotatable main element is determined by frictional forces occurring between the seal lip and the first bearing ring or the second bearing ring due to the sliding contact of the seal lip with the first bearing ring or the second bearing ring, and wherein the first bearing ring and the second bearing ring are tiltable by a limited angle with respect to each other.
2. The rolling-element bearing according to claim 1, wherein a seal surface of the seal lip contacts a groove of the first bearing ring or a groove of the second bearing ring.
3. The rolling-element bearing according to claim 1, wherein after installation in the rolling-element bearing, the main element or the at least one seal lip is symmetric with respect to a plane perpendicular to an axis of rotation of the rolling-element bearing.
4. The rolling-element bearing according to claim 1, wherein the rolling-element bearing has an outer diameter of at least 400 millimeters.
5. The rolling-element bearing according to claim 1, wherein after installation in the rolling-element bearing, the main element or the at least one seal lip is symmetric with respect to a plane perpendicular to an axis of rotation of the rolling-element bearing, wherein the rolling-element bearing has an outer diameter of at least 400 millimeters.
6. A rolling-element bearing according to claim 1, wherein the seal lip is non-destructively detachably connected to the main element.
7. The rolling-element bearing according to claim 1, wherein the main element is plate shaped.
8. The rolling-element bearing according to claim 1, wherein the main element is made from metal or metal alloys or from low-friction plastics or from plastics having a high stiffness, and the seal lip is made from rubber-type materials or from low-stiffness plastics, elastomers or thermoplastics.
9. A rolling-element bearing comprising: a first bearing ring, a second bearing ring, and a seal unit formed in a multiple-piece manner, wherein the seal unit comprises an at least part-ring shaped main element which is freely rotatable with respect to the first bearing ring and the second bearing ring, and at least one seal lip, wherein the seal lip is exchangeably connectable to the first bearing ring or to the second bearing ring wherein the seal lip is rotatable with respect to the main element and is attached to the first bearing ring or the second bearing ring, wherein the seal lip includes a seal surface for sealing against the main element, which is in sliding contact with the main element, wherein an rotational speed of the freely rotatable main element is determined by frictional forces occurring between the seal lip and the main element due to the sliding contact of the seal lip with the main element.
10. The rolling-element bearing according to claim 9, wherein the seal surface of the seal lip contacts a radially extending end surface of the main element.
11. The rolling-element bearing according to claim 9, wherein after installation in the rolling-element bearing, the main element or the at least one seal lip is symmetric with respect to a plane perpendicular to an axis of rotation of the rolling-element bearing.
12. The rolling-element bearing according to claim 9, wherein the rolling-element bearing has an outer diameter of at least 400 millimeters.
13. The rolling-element bearing according to claim 9, wherein the first bearing ring and the second bearing ring are tiltable by a limited angle with respect to each other.
14. The rolling-element bearing according to claim 9, wherein the seal lip is rotatable with respect to the main element, wherein a seal surface of the seal lip contacts a radially extending end surface of the main element, wherein the seal lip includes a seal surface for sealing against the main element and is attached to the first bearing ring or the second bearing ring.
15. The rolling-element bearing according to claim 9, wherein after installation in the rolling-element bearing, the main element or the at least one seal lip is symmetric with respect to a plane perpendicular to an axis of rotation of the rolling-element bearing, wherein the rolling-element bearing has an outer diameter of at least 400 millimeters, and wherein the first bearing ring and the second bearing ring are tiltable by a limited angle with respect to each other.
16. The rolling-element bearing according to claim 9, wherein the main element is plate shaped.
17. The rolling-element bearing according to claim 9, wherein the main element is made from metal or metal alloys or from low-friction plastics or from plastics having a high stiffness, and the seal lip is made from rubber-type materials or from low-stiffness plastics, elastomers or thermoplastics.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments are described and explained in more detail below with reference to the accompanying Figures:
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DETAILED DESCRIPTION
(17) In the following description of the accompanying Figures, which show exemplary embodiments of the present disclosure, identical reference numerals indicate identical or comparable components. Furthermore, summarizing reference numerals may be used for components and objects that appear multiple times in an exemplary embodiment or in an illustration, but that are described together in terms of one or more common features. Components or objects that are described with the same or summarizing reference numerals can be embodied identically, but also optionally differently, in terms of individual, multiple, or all features, their dimensions, for example, as long as the description does not explicitly or implicitly indicate otherwise.
(18) In the following, lower-case letters “a,” “b,” “c,” “d,” and “e” appended to a reference number respectively refer to different exemplary embodiments. Thus, for example, the reference numbers “10a” and “10b” can indicate two counterparts/instances of the same component in respective different embodiments.
(19) Referring now to the drawings, a first exemplary embodiment is described with reference to
(20) Exemplary embodiments relate to a rolling-element bearing including a first bearing ring, a second bearing ring, and a seal unit, wherein the seal unit comprises an at least part-ring shaped main element which is rotatable with respect to the first bearing ring and the second bearing ring. A first exemplary embodiment thereof is depicted in
(21) In the three exemplary embodiments presented herein (see
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(23) The first exemplary embodiment is illustrated again in
(24) As the three exemplary embodiments described with reference to the Figures show, the seal surface 22a; 22b; 22c of the seal lip 20a; 20b; 20c contacts a radially extending end surface of the main element 18a; 18b; 18c of the first bearing ring 12a; 12b; 12c or of the second bearing ring 14a; 14b; 14c, or a groove 24a of the first bearing ring 12a; 12b; 12c or of the second bearing ring 14a; 14b; 14c.
(25) In
(26) In the exemplary embodiments shown in the Figures, after installation in the rolling-element bearing 10; 10b; 10c, the main element 18a; 18b; 18c or the at least one seal lip 20a; 20b; 20c is symmetric with respect to a plane which is perpendicular to an axis of rotation of the rolling-element bearing. In
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(28) Furthermore, in the second and third exemplary embodiments the main element 18b; 18c is attached to the bearing cage 32b; 32c of the rolling-element bearing 10b; 10c. In
(29) In some exemplary embodiments the main element 18a; 18b; 18c or the seal lip 20a; 20b; 20c can be exchangeably connectable to each other and/or to first bearing ring 12a; 12b; 12c, the second bearing ring 14a; 14b; 14c, or the bearing cage 32b; 32c. The components 12c; 14c; 18c; 20c; 32c are described in greater detail in the discussion that of a third exemplary embodiment that follows. For example, in
(30) For further illustration the rolling-element bearing 10b including the seal unit 16b of the second embodiment is shown again in
(31) In some exemplary embodiments the first bearing ring 12a; 12b; 12c and the second bearing ring 14a; 14b; 14c are tiltable with respect to each other by a limited angle. Such bearings are also referred to as spherical roller bearings. In exemplary embodiments the maximum tilting between two bearing rings can be up to 0.5°, 1°, 2°, or 5°.
(32) It can further be seen in
(33) In
(34) In some exemplary embodiments the rolling-element bearing 10a; 10b; 10c can have an external diameter or an external radius of at least 400 mm. The diameter of the rolling-element bearing 10b is measured along a straight path that begins at a side of the outer bearing ring 12b facing away from the center point, extends through the center point, and ends at an opposite side of the bearing outer ring 12b, which opposite side also faces away from the center point. For example, such a path could follow one of the two dashed lines shown in
(35) It can further be seen in
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(38) In the exemplary embodiments shown in the Figures, the seal lip 20a; 20b; 20c includes a seal surface 22a; 22b; 22c for sealing against the main element 18a; 18b; 18c and is attached to the first bearing ring 12a; 12b; 12c or the second bearing ring 14a; 14b; 14c. Such a third exemplary embodiment of a rolling-element bearing 10c including a seal unit 16c is shown in
(39) In other words, in
(40) In some exemplary embodiments, the seal lips 20c can be manufactured from an elastic material. In this case the offset-bent seal surface 22c of the seal lip 20c attached to the outer bearing ring 12c could provide so much clearance that a limited tilting of the inner bearing ring 14c with respect to the outer bearing ring 12c would be possible. The sealing function of the seal lip 20c could thus be maintained even if the bearing 10c tilts. If the inner bearing ring 14c in
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(44) In all exemplary embodiments, the constant position of the main element 18a; 18b; 18c with respect to the rolling elements 30a; 30b; 30c helps ensure that the main element 18a; 18b; 18c follows a tilting movement (pivoting, wobbling) of the bearing 10a; 10b; 10c, and prevents contact between the rolling elements 30a; 30b; 30c and main element 18a; 18b; 18c from occurring. Due to the exchangeable connection, the seal unit 16a; 16b; 16c could be easily installed or removed, even after the bearing 10a; 10b; 10c has been installed. This could significantly facilitate installation and maintenance work. For various uses, uses in the field of wind power for example, a seal unit 16a; 16b; 16c could be exchanged without needing to remove the complete bearing 10a; 10b; 10c. This could also reduce the costs resulting from wear by making it easier to exchange the seal. A part-ring shaped embodiment of the main element 18a; 18b; 18c (or of the seal unit 16a; 16b; 16c) could further simplify an installation and removal processes, because further components would not need to be removed. The easy installation and removal of the seal unit 16a; 16b; 16c, also makes it possible to subsequently supply or renew the lubricant.
(45) Assessment measures or inspections, for example of rolling elements, bearing rings, etc., could be considerably facilitated by a temporary removal of the seal lips 20a; 20b; 20c. In comparison to conventional solutions, the exemplary embodiments discussed herein could also provide greater angular or axial mobility of the bearing 10a; 10b; 10c (spherical roller bearing).
(46) In some exemplary embodiments the seal lip 20a; 20b; 20c can be manufactured from elastomer or plastic. This would allow for an exchange of the seal lip 20a; 20b; 20c in a simple manner. In this way the seal unit 16a; 16b; 16c could be used in applications wherein long service life is required, for example in wind turbines.
(47) The exchangeable connection of the main element 18a; 18b; 18c, allows for simple removal and, for example, a manual inspection of the raceways, rolling elements 30a; 30b; 30c of the bearing cage 32a; 32b; 32c, etc. Likewise, targeted grease samples could be taken for lubricant analysis, since now all regions of the rolling-element bearing 10a; 10b; 10c can be opened and made freely accessible.
(48) In comparison to conventional solutions, the space inside the rolling-element bearing 10a; 10b; 10c to be filled by lubricant could be significantly reduced by exemplary embodiments, which would result in the need for less lubricant. In exemplary embodiments the seal unit 16a; 16b; 16c could also be embodied from light material, which could lead to a material cost reduction, a weight reduction, and thus to a simplified, time-efficient installation. A factory prelubrication could also be performed which would prevent contamination during the installation of the otherwise unsealed open bearing 10a; 10b; 10c.
(49) Due to the simple design in comparison to the conventional solution, investments required for prototypes and small quantities could be economical. For an intended series production, known manufacturing methods, such as injection molding, vulcanization, or others could be used.
(50) Representative, non-limiting examples of the present invention were described above in detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Furthermore, each of the additional features and teachings disclosed above may be utilized separately or in conjunction with other features and teachings to provide improved seals for bearings.
(51) Moreover, combinations of features and steps disclosed in the above detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe representative examples of the invention. Furthermore, various features of the above-described representative examples, as well as the various independent and dependent claims below, may be combined in ways that are not specifically and explicitly enumerated in order to provide additional useful embodiments of the present teachings.
(52) All features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter, independent of the compositions of the features in the embodiments and/or the claims. In addition, all value ranges or indications of groups of entities are intended to disclose every possible intermediate value or intermediate entity for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter.
REFERENCE NUMBER LIST
(53) 10a; 10b; 10c Rolling-element bearing 12a; 12b; 12c First bearing ring 14a; 14b; 14c Second bearing ring 16a; 16b; 16c Seal unit 18a; 18b; 18c Main element 20a; 20b; 20c Seal lip 22a; 22b; 22c Seal surface of the seal lip 24a Groove 26b End surface 28c End surface 30a; 30b; 30c Rolling elements 32a; 32b; 32c Bearing cage 34b; 34c Attachment means 36a; 36b; 36c Central axis 112 Large bearing 114 Labyrinth ring 116 V-ring 120 Bearing ring 130 Rolling elements 140 Labyrinth