Vehicle body front structure
09738320 · 2017-08-22
Assignee
Inventors
Cpc classification
B60Y2306/01
PERFORMING OPERATIONS; TRANSPORTING
B60K5/1216
PERFORMING OPERATIONS; TRANSPORTING
B60R19/26
PERFORMING OPERATIONS; TRANSPORTING
B62D25/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D21/15
PERFORMING OPERATIONS; TRANSPORTING
B62D25/14
PERFORMING OPERATIONS; TRANSPORTING
B60R19/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicle body front structure includes left and right front side frames including at least left and right front bending portions, left and right middle bending portions, and left and right rear bending portions. The left and right front bending portions are bent to project inwards in a vehicle's width direction by a collision load exerted on a front end of a vehicle body, whereby the left and right front bending portions restrain a power unit. The left and right middle bending portions are situated spaced apart to the rear from the left and right front bending portions. The left and right rear bending portions are situated spaced apart to the rear from the left and right middle bending portions, are bent outwards in the vehicle's width direction, and absorb collision energy when struck by the power unit moved rearward together with the left and right front bending portions.
Claims
1. A vehicle body front structure, comprising: a dashboard lower panel that separates a power unit compartment defined at a front portion of a vehicle body so as to accommodate a power unit from a passenger compartment which is situated directly behind the power unit compartment; left and right front side frames that extend to the front of the vehicle body from the dashboard lower panel, and that enable to mount the power unit thereon by means of left and right mount portions; and a front bumper beam that is attached to stretch between front ends of the left and right front side frames, wherein the left and right front side frames have at least three left and right bending portions including left and right front bending portions, left and right middle bending portions which are situated spaced apart to the rear from the left and right front bending portions, and left and right rear bending portions which are situated spaced apart to the rear from the left and right middle bending portions, the left and right front bending portions are restraint sections that enable to restrain the power unit by holding the power unit from both sides thereof in a vehicle's width direction while absorbing collision energy by being bent to project inwards in the vehicle's width direction by means of a collision load exerted on a front end of the vehicle body from the front, the left and right rear bending portions are energy absorbing sections that enable to absorb the collision energy by being bent outwards in the vehicle's width direction by means of the collision load and being struck by the power unit which is moved rearward together with the left and right front bending portion by means of the collision load, and the left and right middle bending portions are bending assistance sections that enable to be bent outwards in the vehicle's width direction so as to allow the bending of the left and right front bending portions and the left and right rear bending portions.
2. The vehicle body front structure according to claim 1, wherein the left and right front bending portions are set at fastening positions of the left and right front side frames where left and right mounting brackets of the left and right mount portions are fastened with a bolt or are set in the vicinity of the fastening positions, and left and right attaching positions of the front bumper beam which is attached to the left and right side frames are offset outwards in the vehicle's width direction with respect to the left and right fastening positions.
3. The vehicle body front structure according to claim 2, wherein the left and right front side frames include left and right front end portions which extend from front ends to the fastening positions or to the vicinity of the fastening positions, and left and right adjacent portions which lie adjacent to rear ends of the left and right front end portions and which are less rigid than the left and right front end portions, the left and right front bending portions are situated at boundaries between the left and right front end portions and the left and right adjacent portions, outer side surfaces of the left and right front end portions in the vehicle's width direction are inclined outwards in the vehicle's width direction as they extend from rear ends of the left and right front end portions towards the front of the vehicle body, whereby widths of the left and right front end portions gradually increase from the rear ends of the left and right front end portions towards the front of the vehicle body, and the left and right front attaching positions of the front bumper beam are set individually at widthwise centers of front ends of the left and right front end portions.
4. The vehicle body front structure according to claim 1, wherein the left and right front side frames include left and right proximal end portions which are joined to the dashboard lower panel, and left and right inclined portions which are inclined outwards in the vehicle's width direction as they extend from the left and right proximal end portions towards the front of the vehicle body, at least a part of inner side surfaces of the left and right inclined portions in the vehicle's width direction overlaps the power unit in a longitudinal direction of the vehicle body as seen from the front of the vehicle body, and the left and right rear bending portions are situated at boundaries between the left and right proximal end portions and the left and right inclined portions.
5. The vehicle body front structure according to claim 1, wherein the left and right front side frames have vertical grooves which are formed on outer side surfaces of the left and right front side frames in the vehicle's width direction, and the left and right front bending portions and the left and right rear bending portions are sections formed brittle by the vertical grooves of the left and right front side frames.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODE FOR CARRYING OUT THE INVENTION
(15) A mode for carrying out the invention will be described below based on the accompanying drawings. When referred to, “front,” “rear,” “left,” “right,” “up,” and “down” denote respective directions resulting when seen from a driver's position, and Fr, Rr, Le, Ri, and CL denote a front side, a rear side, a left side, a right side and a vehicle's width center, respectively.
EXAMPLE
(16) A vehicle body front structure according to an example will be described. As shown in
(17) A power unit 20 is accommodated in the power unit compartment 12. The power unit 20 is a so-called transverse power unit in which an engine 21 and a transmission 22 are aligned with each other in a vehicle's width direction for connection.
(18) As shown in
(19) As shown in
(20) As shown in
(21) As shown in
(22)
(23) As shown in
(24) The rigidity of the left rear end portion 43L is set to be smaller than the rigidity of the left proximal end portion 42L. The rigidity of the left middle portion 44L is set to be smaller than those of the left proximal end portion 42L, the left rear end portion 43L and the left front end portion 45L. Namely, the left proximal end portion 42L and the left rear end portion 43L constitute a rear high rigid portion. The left front end portion 45L constitutes a front high rigid portion. The left middle portion 44L constitutes a low rigid portion.
(25) To describe this in detail, the left proximal end portion 42L is joined to a front surface of a lower end portion 31 (refer to
(26) The left rear end portion 43L is inclined outwards in the vehicle's width direction as it extends from the left proximal end portion 42L towards the front of the vehicle body 11. Hereinafter, the left rear end portion 43L will be referred to as a “left inclined portion 43L” as required.
(27) An inner side surface 46is of the left front side frame 40L in the vehicle's width direction that extends from a front end of the left inclined portion 43L to a front end 45Lf of the left front end portion 45L is formed into a straight flat plate that substantially (basically) continues in the longitudinal direction of the vehicle body.
(28) The front end 45Lf of the left front end portion 45L is situated at a front end of the left front side frame 40L. As has been described heretofore, the left front end portion 45L extends from the front end 45Lf of the left front side frame 40L to a front end of the left middle portion 44L. An outer side surface 45os of the left front end portion 45L in the vehicle's width direction is inclined outwards in the vehicle's width direction as it extends from a rear end 45Lr of the left front end portion 45L, that is, a front end of the left middle portion 44L towards the front of the vehicle body 11. Consequently, a width WL (a transverse width WL) of the left front end portion 45L increases gradually of the left front end portion 45L extends from the rear end 45Lr towards the front of the vehicle body 11.
(29) The left middle portion 44L lies adjacent to the rear end 45Lr of the left front end portion 45L as described above. The left middle portion 44L is the portion whose rigidity is lower than that of the left front end portion 45L as described above. Hereinafter, the left middle portion 44L will be referred to as a “left adjacent portion 44L” as required.
(30)
(31) As shown in
(32) The rigidity of the right rear end portion 43R is set to be smaller than the rigidity of the right proximal end portion 42R. The rigidity of the right middle portion 44R is set to be smaller than those of the right proximal end portion 42R, the right rear end portion 43R and the right front end portion 45R. Namely, the right proximal end portion 42R and the right rear end portion 43R constitute a rear high rigid portion. The right front end portion 45R constitutes a front high rigid portion. The right middle portion 44R constitutes a low rigid portion.
(33) To describe this in detail, the right proximal end portion 42R is joined to the front surface of the lower end portion 31 (refer to
(34) The right rear end portion 43R is inclined outwards in the vehicle's width direction as it extends from the right proximal end portion 42R towards the front of the vehicle body 11. Hereinafter, the right rear end portion 43R will be referred to as a “right inclined portion 43R” as required.
(35) An inner side surface 46is of the right front side frame 40R in the vehicle's width direction that extends from a front end of the right inclined portion 43R to a front end 45Rf of the right front end portion 45R is formed into a straight flat plate that substantially (basically) continues in the longitudinal direction of the vehicle body. A space Cf (refer to
(36) The front end 45Rf of the right front end portion 45R is situated at a front end of the right front side frame 40R. As has been described above, the right front end portion 45R extends from the front end 45Rf of the right front side frame 40R to a front end of the right middle portion 44R. An outer side surface 45os of the right front end portion 45R in the vehicle's width direction is inclined outwards in the vehicle's width direction as it extends from a rear end 45Rr of the right front end portion 45R, that is, a front end of the right middle portion 44R towards the front of the vehicle body 11. Consequently, a width WR (a transverse width WR) of the right front end portion 45R increases gradually of the right front end portion 45R extends from the rear end 45Rr towards the front of the vehicle body 11.
(37) The right middle portion 44R lies adjacent to the rear end 45Rr of the right front end portion 45R as described above. The right middle portion 44R is the portion whose rigidity is lower than that of the right front end portion 45R as described above. Hereinafter, the right middle portion 44R will be referred to as a “right adjacent portion 44R” as required.
(38) As shown in
(39) Left and right attaching positions of the front bumper beam 50 to the left and right front side frames 40L, 40R are set at width centers Cw, Cw (widthwise centers Cw, Cw in the vehicle's width direction) of the front ends 45Lf, 45Rf of the left and right front end portions 45L, 45R. Hereinafter, the respective width centers Cw, Cw of the front ends 45Lf, 45Rf of the left and right front end portions 45L, 45R will be referred to as “left and right attaching positions Cw, Cw of the front bumper beam 50 to the left and right front side frames 40L, 40R” as required. In the left and right front side frames 40L, 40R, the left and right attaching positions Cw, Cw are offset outwards in the vehicle's width direction by offset amounts DL, DR with respect to left and right fastening positions Ji, Ji (the positions of the left and right bolt holes 41L, 41L, 41R, 41R) where the left and right mounting brackets 26L, 26R are fastened with bolts.
(40) As shown in
(41) As shown in
(42) To described this in detail, the left and right front bending portions 61L, 61R are restraint sections that can restrain the power unit 20 by holding it from both sides thereof in the vehicle's width direction while absorbing collision energy by being bent inwards in the vehicle's width direction by means of a collision load fs (refer to
(43) The left and right front bending portions 61L, 61R are set on the left and right front side frames 40L, 40R in the fastening positions Ji, Ji where the left and right mounting brackets 26L, 26R of the left and right mount portions 25L, 25R are fastened with the bolts or positions lying in the vicinity of the fastening positions Ji, Ji.
(44) To describe this in greater detail, the left and right front bending portions 61L, 61R are situated at boundaries between the left and right high rigid front end portions 45L, 45R and the left and right low rigid adjacent portions 44L, 44R.
(45) The left and right rear bending portions 63L, 63R are situated further inwards in the vehicle's width direction than the left and right front bending portions 61L, 61R. For example, the space Cr between the inner surfaces 43is, 43is at the rear ends of the left and right inclined portions 43L, 43R is set smaller than the space Cf between the left and right side surfaces 46is, 46is (Cr<Cf). The left and right rear bending portions 63L, 63R are energy absorbing sections that can absorb the collision energy by being bent outwards in the vehicle's width direction by means of the frontal collision load fs and struck by the power unit 20 that has receded together with the left and right front bending portions 61L, 61R by means of the frontal collision load fs.
(46) The left and right rear bending portions 63L, 63R are situated at boundaries between the left and right proximal end portions 42L, 42R and the left and right inclined portions 43L, 43R, that is, in the middle of the rear portions whose rigidities are higher than those of the left and right adjacent portions 44L, 44R.
(47) As shown in
(48) The left and right front vertical grooves 65L, 65R and the left and right rear vertical grooves 66L, 66R can exhibit a notch effect. Therefore, in the left and right front side frames 40L, 40R, the positions of the left and right front bending portions 61L, 61R and the left and right rear bending positions 63L, 63R can be properly set. Then, the left and right front bending portions 61L, 61R and the left and right rear bending portions 63L, 63R can be properly bent by means of the collision load fs with the respective vertical grooves 65L, 65R, 66L, 66R acting as triggers (bending initiating points). Moreover, the bending can be realized only by the simple configuration of forming the vertical grooves 65L, 65R, 66L, 66R on the left and right front side frames 40L, 40R.
(49) The left and right middle bending portions 62L, 62R are situated between the left and right front bending portions 61L, 61R and the left and right rear bending portions 63L, 63R, that is, at boundaries between the left and right inclined portions 43L, 43R and the left and right adjacent portions 44L, 44R. The left and right middle bending portions 62L, 62R are bending assistance sections that can bent outwards in the vehicle's width direction so as to allow the bending of the left and right front bending portions 61L, 61R and the left and right rear bending portions 63L, 63R. Namely, the left and right middle bending portions 62L, 62R are bent outwards in the vehicle's width direction when the left and right front bending portions 61L, 61R are bent inwards in the vehicle's width direction by means of the frontal collision load fs.
(50) Next, the function of the vehicle body front structure configured in the way described above will be described.
(51) The collision load fs (the so-called frontal collision load fs) exerted on the front end of the vehicle body 11, that is, the front bumper beam 50 from the front is transmitted from both the end portions of the front bumper beam 50 to the front ends 45Lf, 45Rf of the left and right front side frames 40L, 40R.
(52) The left and right attaching positions Cw, Cw (refer to
(53) Therefore, bending moments Mf, Mf (front bending moments Mf, Mf) are generated in the left and right fastening positions Ji, Ji, that is, the left and right front bending portions 61L, 61R so as to bend them in such a way as to project inwards in the vehicle's width direction as shown in
(54) In addition, as shown in
(55) As a result, as shown in
(56) As shown in
(57) The time spent from the point in time when the frontal collision load fs is exerted on the front end of the vehicle body 11 until the left and right front bending portions 61L, 61R hold the power unit 20 to restrain it is referred to as an initial stage of the collision. In the initial stage of the collision, the front portions of the left and right front side frames 40L, 40R are deformed plastically, whereby the power unit 20 can be properly moved towards the rear of the vehicle body 11 accordingly as the front portions of the left and right front side frames 40L, 40R are deformed while absorbing the collision energy. The left and right mount portions 25L, 25R are deformed or broken in the midst of bending of the left and right front bending portions 61L, 61R.
(58) Thereafter, the left and right front bending portions 61L, 61R and the left and right middle bending portions 62L, 62R are deformed to the rear while being deformed outwards in the vehicle's width direction by means of the frontal collision load fs. As has been described above, at least the portions of the inner side surfaces 43is, 43is of the left and right inclined portions 43L, 43R in the vehicle's width direction overlap the power unit 20 in the longitudinal direction of the vehicle body. Therefore, the power unit 20 is moved rearward together with the left and right front bending portions 61L, 61R to thereby strike the inner side surfaces 42is, 42is of the left and right proximal end portions 42L, 42R in the vehicle's width direction and the inner side surfaces 43is, 43is of the left and right inclined portions 43L, 43R in the vehicle's width direction, whereby the left and right proximal end portions 42L, 42R and the left and right inclined portions 43L, 43R are collapsed, as shown in
(59) Thus, left and right rear ends 20a, 20b of the power unit 20 that is moved rearward by means of the frontal collision load fs strike the left and right inclined portions 43L, 43R, thereby making it possible to allow the left and right rear bending portions 63L, 63R to be properly bent outwards in the vehicle's width direction. Then, rear portions of the left and right front side frames 40L, 40R are collapsed by the power unit 20 that is moved rearward, thereby making it possible to absorb the collision energy sufficiently. Consequently, the collision energy absorbing performance by the rear portions of the left and right front side frames 40L, 40R can be enhanced. As a result, in a late stage of the collision, the deformation amount by which the dashboard lower panel 30 is deformed into the passenger compartment 13 can be properly reduced.
(60)
(61)
(62) Consequently, it is possible to properly restrain the dashboard lower panel 30 from being deformed into the passenger compartment 13. It is possible to enhance further the occupant protection performance by ensuring the space inside the passenger compartment 13. Moreover, it is possible to absorb the collision energy sufficiently by the vehicle body with the simple configuration that has the left and right front bending portions 61L, 61R, the left and right middle bending portions 62L, 62R and the left and right rear bending portions 63L, 63R on the left and right front side frames 40L, 40R.
(63) Further, as shown in
(64) In contrast with this, in the example, in the initial stage of the collision, the front portions of the left and right front side frames 40L, 40R hold the power unit 20 from both the sides thereof in the vehicle's width direction to restrain the power unit 20, allowing the power unit 20 to move towards the rear of the vehicle body 11. Thereafter, in the late stage of the collision, the rear portions of the left and right front side frames 40L, 40R are deformed plastically by the power unit 20 that is moved rearward to strike it. Therefore, although the bending rigidities of the left and right front side frames 40L, 40R differ from each other, the deformation amount by which the dashboard lower panel 30 is deformed into the passenger compartment 13 can be properly reduced.
INDUSTRIAL APPLICABILITY
(65) The vehicle body structure of the invention is preferable to be applied to a passenger vehicle having a power unit compartment 12 at a front portion of a vehicle body 11.
DESCRIPTION OF REFERENCE NUMERALS AND CHARACTERS
(66) 10 wheeled vehicle 11 vehicle body 12 power unit compartment 13 passenger compartment 20 power unit 25L, 25R mount portion 26L, 26R mounting bracket 27 bolt 30 dashboard lower panel 40L, 40R front side frame 42L, 42R proximal end portion 42is inner side surface in vehicle's width direction 43L, 43R rear end portion (inclined portion) 43is inner side surface in vehicle's width direction 44L, 44R middle portion (adjacent portion) 45L, 45R front end portion 45Lf front end (front end of front side frame) 45Lr rear end 45os outer side surface in vehicle's width direction 46is inner side surface in vehicle's width direction from front end of inclined portion to front end of front end portion 50 front bumper beam 61L, 61R front bending portion 62L, 62R middle bending portion 63L, 63R rear bending portion 65L, 65R left and right front vertical groove 66L, 66R left and right rear vertical groove Cw left and right attaching positions of front bumper beam fs frontal collision load Ji fastening position WL, WR width of front end portion