Boost inductor demagnetization detection for bridgeless boost PFC converter operating in boundary-conduction mode
09742264 · 2017-08-22
Assignee
Inventors
Cpc classification
H02M1/0009
ELECTRICITY
H02M1/425
ELECTRICITY
H02M1/42
ELECTRICITY
Y02P80/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M1/4258
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M3/1584
ELECTRICITY
International classification
Abstract
A bridgeless converter includes a boost inductor connected in series with an alternating-current power source, a first series circuit including a first switching device and a second switching device connected in series with each other, a second series circuit including a third switching device and a fourth switching device connected in series with each other, a capacitor connected in parallel with the first series circuit and the second series circuit, and a magnetization sensing circuit including at least one auxiliary winding inductively coupled to the boost inductor.
Claims
1. A bridgeless converter comprising: a single boost inductor connected in series with an alternating-current power source; a first series circuit including a first switching device and a second switching device connected in series with each other; a second series circuit including a third switching device and a fourth switching device connected in series with each other; a capacitor connected in parallel with the first series circuit and the second series circuit; and a magnetization sensing circuit including: first and second auxiliary windings inductively coupled to the single boost inductor and connected in series with each other; first and second resistors connected in series with each other and connected between the first and second auxiliary windings; a fifth switching device connected to the first auxiliary winding; a sixth switching device connected to the second auxiliary winding; and a voltage comparator including a first input connected to a point between the first and second resistors and a second input connected to a reference voltage.
2. The bridgeless converter according to claim 1, wherein the reference voltage is ground.
3. The bridgeless converter according to claim 1, further comprising a control device connected to an output of the voltage comparator.
4. The bridgeless converter according to claim 3, wherein the control device controls the first switching device and the second switching device according to the output of the voltage comparator.
5. The bridgeless converter according to claim 1, wherein the boost inductor is connected to the first series circuit at a point between the first and second switching devices.
6. The bridgeless converter according to claim 1, wherein the alternating-current power source is connected to the second series circuit at a point between the third and fourth switching devices.
7. The bridgeless converter according to claim 1, wherein each of the first switching device and the second switching device is a field effect transistor.
8. The bridgeless converter according to claim 1, wherein each of the third switching device and the fourth switching device is a diode.
9. The bridgeless converter according to claim 1, wherein each of the third switching device and the fourth switching device is a field effect transistor.
10. The bridgeless converter according to claim 1, further comprising a first current-sense transformer arranged to sense current in the first switching device and a second current-sense transformer arranged to sense current in the second switching device.
11. The bridgeless converter according to claim 10, further comprising a comparator circuit including a first input selectively connected to the first and second current-sense transformers and a second input connected to a reference voltage.
12. The bridgeless converter according to claim 11, wherein: the first current-sense transformer is connected to the comparator circuit when the first switching device is in an ON state; and the second current-sense transformer is connected to the comparator circuit when the second switching device is in an ON state.
13. The bridgeless converter according to claim 11, further comprising a control device connected to an output of the comparator circuit.
14. The bridgeless converter according to claim 13, wherein the control device is configured to control the first switching device and the second switching device according to an output of the first and second current sense transformers.
15. The bridgeless converter according to claim 11, further comprising a sense resistor connected between the first input of the comparator circuit and ground.
16. The bridgeless converter according to claim 1, wherein the fifth and sixth switches turn on and off in an alternating and complementary manner, according to zero crossings of the alternating-current power supply.
17. The bridgeless converter according to claim 1, wherein the magnetization sensing circuit provides a signal that indicates a magnetization state of the single boost inductor after current in the single boost inductor becomes zero.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(9) Preferred embodiments of the present invention will now be described in detail with reference to
(10)
(11) As shown in
(12) The boost inductor L1 and the alternating-current power supply AC are, respectively, connected to a point between the first and second transistors Q1 and Q2 and a point between the first and second diodes D1 and D2.
(13) To provide boost conversion in the PFC converter 100, the on-off operation of the first and second transistors Q1 and Q2 are controlled so that the PFC converter 100 operates in boundary-conduction mode. Particularly, the first and second transistors Q1 and Q2 are switched based upon the on-time as determined by a controller or control device and the magnetization state of the boost inductor L1 to obtain the desired boundary-conduction-mode operation and the desired voltage at the direct-current output DC. The on-off operation and control of the first and second transistors Q1 and Q2 is further described with respect to
(14) The boost switch changes between the first transistor Q1 and the second transistor Q2 with every half-cycle of the alternating-current power supply AC. That is, during the half-cycle when the alternating-current power supply AC outputs a positive voltage, the second transistor Q2 operates as the boost switch, and the first transistor Q1 operates as the freewheel switch. Conversely, during the half-cycle when the alternating-current power supply AC outputs a negative voltage, the first transistor Q1 operates as the boost switch, and the second transistor Q2 operates as the freewheel switch. Only one of the boost switch and the freewheel switch is on at any given time. Moreover, there is preferably a short delay between the freewheel switch turning off and the boost switch turning on, as further described with respect to
(15) According to a preferred embodiment of the present invention, the first and second transistors Q1 and Q2 each include body diodes that are biased in the same direction as the first and second diodes D1 and D2. The body diodes of the first and second transistors Q1 and Q2 carry current until the first and second transistors Q1 and Q2 are turned on. Preferably, the first and second transistors Q1 and Q2 are MOSFETs. According to other preferred embodiments of the present invention, the first and second transistors Q1 and Q2 are preferably GaN (gallium nitride) transistors, IGBT's (insulated-gate bipolar transistor), silicon carbide transistors, bipolar transistors, and the like, depending on the specific application, power level, output voltage, input voltage, operating frequencies, etc. The first and second transistors Q1 and Q2 are preferably selected according to their dynamic characteristics and to provide a low conduction loss.
(16) According to another preferred embodiment of the present invention, if a transistor that does not include a body diode is used for one or both of the first and second transistors Q1 and Q2, a diode is arranged in parallel with the transistor.
(17)
(18) Preferably, the third and fourth transistors Q3 and Q4 are MOSFETs that have low RDSon values. That is, the third and fourth transistors Q3 and Q4 preferably have a low resistance when they operate in saturation, which provides conduction losses lower than those of the first and second diodes D1 and D2, thereby increasing efficiency in the modified bridgeless PFC converter 100′. Furthermore, because the third and fourth transistors Q3 and Q4 are switched on and off at the frequency of the alternating-current power supply AC, dynamic losses in the third and fourth transistors Q3 and Q4 do not substantially affect the operation of the modified bridgeless PFC converter 100′. In accordance with another preferred embodiment of the present invention, the third and fourth transistors Q3 and Q4 permit the modified bridgeless PFC converter 100′ to operate in the reverse direction to the convert a direct-current input voltage into an alternating-current output voltage, thereby providing a bi-directional converter.
(19)
(20) As shown in
(21) Thus, when the alternating-current power supply AC outputs a positive voltage, the zero-crossing reference signal ZCD provides a positive voltage input to the demagnetization-sensing circuit 110 that turns on the transistor Q6 and connects the second auxiliary winding L12 to ground. However, when the alternating-current power supply AC outputs a negative voltage, the zero-crossing reference signal ZCD provides a negative voltage input to the demagnetization-sensing circuit 110 that, after passing through the NOT gate 113, turns on the transistor Q5 and connects the first auxiliary winding L11 to ground.
(22) Accordingly, the first and second auxiliary windings L11 and L12 are connected to ground in an alternating manner so that a demagnetization pulse is provided to a positive terminal of the comparator circuit 112 regardless of the polarity of the voltage of the alternating-current power supply AC.
(23) As shown in
(24) A signal output from the comparator circuit 112, which is based upon the demagnetization pulse provided from the first and second auxiliary windings L11 and L12, is received by the control device 111. According to the signal output by the comparator circuit 112, the control device 111 is able to detect when the boost inductor L1 is about to become demagnetized by measuring the voltage across the first and second auxiliary windings L11 and L12. More specifically, at the end of the freewheel period when the current in the boost inductor L1 falls to zero, the voltage across the boost inductor L1 rings to nearly the instantaneous voltage of alternating-current power supply AC. This change in the voltage of the boost inductor L1 induces a corresponding change in the voltage of the first and second auxiliary windings L11 and L12. Depending on the polarity of the alternating-current power supply AC, the voltage on either the first or second auxiliary winding L11 or L12 is sensed by comparator circuit 112 and control device 111. The voltage change on the boost inductor L1 occurs as soon as the inductor current falls to zero. The control device 111 controls the on timing of the boost switch in the totem-pole configuration of the first and second transistors Q1 and Q2 according to the signal output from the comparator circuit 112.
(25) As described above, the boost switch changes between the first transistor Q1 and the second transistor Q2 every half-cycle of the alternating-current power supply AC.
(26)
(27) As shown in
(28) As shown in
(29) As shown in
(30) Preferably, the reference voltage VREF2 provides a direct-current reference voltage to the negative terminal of the comparator 122. Preferably, the reference voltage VREF1 is ground or is determined according to the voltages that are generated at the current-sense transformers CS1 and CS2, such as between about 100 mV and about 200 mV to be within the common-mode range of the comparator 122. According to various preferred embodiments of the present invention, the reference voltage VREF2 may be provided by, for example, an external circuit, a voltage divider connected to a direct-current power supply, a connection to ground, etc.
(31) Preferably, the pair of first transistors Q11 and Q12 and the pair of second transistors Q21 and Q22 are small-signal transistors, for example, small-signal MOSFETs.
(32) According to a preferred embodiment of the present invention, the control device 111 shown in
(33) The current-sensing circuit 120 shown in
(34)
(35) The first column of
(36) As shown in the first column of
(37) When the current of the boost inductor L1 reaches zero, the current-sense signal detected by the current-sensing circuit 120 via the current-sense transformers CS1 and CS2 also reaches zero. When the control device 121 detects the current-sense signal reaching zero, the control device 121 turns off the freewheel switch (i.e., the first transistor Q1). Prior to the boost switch (i.e., the second transistor Q2) turning on, the boost-inductor voltage rings to a level that is close to the input voltage VIN of the alternating-current power supply AC, and the demagnetization pulse (i.e., the voltage in the second auxiliary winding L12) rings to zero or nearly zero. Preferably, the time delay until the time when the second transistor Q2 is turned back on is determined so that a minimal amount of ringing occurs when the boost switch (i.e., the second transistor Q2) is turned on. The control device 121 turns on the boost switch (i.e., the second transistor Q2) when the demagnetization pulse reaches a threshold voltage. The threshold voltage is preferably zero volts; however, a non-zero-voltage threshold voltage could also be used.
(38) According to a preferred embodiment of the present invention, the time delay between the freewheel switch turning off and the boost switch turning on is computed by the control device(s) 111 and 121. According to another preferred embodiment of the present invention, the boost switch is simply turned on in response to the control device 111 detecting that the boost inductor L1 is demagnetized, such that the time delay only results from the inherent delays of the circuit components, such as propagation delays, switching delays, etc.
(39) According to another preferred embodiment of the present invention, the control device(s) 111 and 121 instead determine(s) the time delay from a lookup table based on information including, for example, input voltage, output voltage, and load conditions.
(40) After the time delay, the boost switch (i.e., the second transistor Q2) is turned on. This causes the current of the boost inductor L1 to increase, the voltage of the boost inductor L1 to remain constant or substantially constant at a voltage that is equal or substantially equal to the input voltage VIN of the alternating-current power supply AC, and the voltage of the demagnetization pulse (i.e., the voltage in the second auxiliary windings L12) to remain constant or substantially constant at approximately the instantaneous voltage of the alternating-current power supply AC divided by the turns ratio between the main windings of the boost inductor L1 and the first and second auxiliary windings L11 and L12. The on-time of the boost switch is determined by control device(s) 111 and 121, which provides a closed loop that regulates the direct-current output DC and the input current from the alternating-current power supply AC, and depends on the output power of the bridgeless PFC converter 100 and the magnitude of the voltage of the alternating-current power supply AC.
(41) Next, the boost switch (i.e., the second transistor Q2) turns off, the freewheel switch (i.e., the first transistor Q1) turns on, and the above-described cycle repeats.
(42) As shown in the second column of
(43) The waveforms shown in
(44)
(45) As shown in
(46) For example, as shown in
(47) The control device computes the time delay in real time or uses a look-up table to determine the time delay based on information including, for example, input voltage, output voltage, and load conditions.
(48) According to the various preferred embodiments of the present invention, the demagnetization of a boost inductor in a bridgeless PFC converter is performed without requiring a resistor or other dissipative element to be arranged in series with the boost inductor. Thus, bridgeless PFC converters according to the various preferred embodiments of the present invention is able to operate in an efficient manner with minimal power loss for sensing and control, particularly at high levels of input voltage. Additionally, because the demagnetization sensing is not performed by a direct electrical and physical connection to the bridgeless PFC converter (i.e., only an inductance coupling or a calculation based on a sensed current is used), it is not necessary to include an isolation device at an input of the control device.
(49) Although the preferred embodiments of the present invention are described herein with respect to an alternating-current input voltage, the preferred embodiments of the present invention are not limited thereto, and may also be applied to converters that include a direct-current input voltage, a half-wave alternating-current input voltage, etc. Furthermore, the preferred embodiments of the present invention are applicable to input voltages of either polarity.
(50) The preferred embodiments of the present invention are applicable to an interleaved topology that includes two or more stages of bridgeless PFC converters, to provide, for example, an increase in output power. Preferably, two or more stages of bridgeless PFC converters are connected in parallel, and the phases for switching the transistors of the two or more stages of bridgeless PFC converters are staggered. Preferably, a single controller is used to control all of the stages of bridgeless PFC converters. The N-stage interleaved topology shown in
(51) While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.