SELF-CLIMBING SYSTEM, SELF-CLIMBING UNIT AND METHOD FOR MOVING SUCH A SELF-CLIMBING UNIT ON A CONCRETE BUILDING STRUCTURE
20220307276 · 2022-09-29
Inventors
Cpc classification
International classification
Abstract
The invention relates to a self-climbing system (10) with a self-climbing unit (12) in which the climbing brackets (26) and the working brackets (20) each have anchor receptacles which each correspond with one another in their pattern with respect to their relative positions, with the result that, after freeing the anchor holes (32), which are used by the working brackets (28), of an anchor point (34, 36, 38) of a concrete wall section (14, 16) of a concrete building structure (18), the climbing brackets (26) can be anchored in precisely these freed anchor holes (32) of the anchor point (34, 36, 38). Moreover, the invention relates to a self-climbing unit (12) for an aforementioned self-climbing system (10) and to a method for moving such a self-climbing unit (12) on a concrete building structure (18).
Claims
1. A self-climbing system (10) for a concrete building body (18), having a first concrete wall section (14) and having a second concrete wall section (16), which are arranged one above the other in the vertical or climbing direction (20); and having a self-climbing unit (12) comprising: The climbing brackets (26), which each have first anchor receptacles (84a) for the anchor bolts (30), by means of which the climbing brackets (26) are each releasably anchored in the anchor holes (32) of the first anchor points (34) of the first concrete wall section (14); The working brackets (28) with second anchor receptacles (84b) for anchor bolts (30), by means of which the working brackets (28) are releasably anchored in the anchor holes (32) of the second anchor points (36) of the second concrete wall section (16), in each case one of the first anchor points (34) of the first concrete wall section (14) and one of the second anchor points (36) of the second concrete wall section (16) being arranged in pairs aligned with each other in the vertical or climbing direction (20); A working platform (40) attachable to the working brackets (28); The climbing cylinders (42) which are fastened at one end to one of the climbing brackets (26) and at the other end to one of the working brackets (28) and by means of which the working brackets (28) are movable from the second anchor points (36) to the third anchor points (38) of a third concrete wall section (22) abutting the second concrete wall section (16) above the second concrete wall section (16) in the vertical or climbing direction (20), wherein the first anchor receptacles (84a) of the climbing brackets (26) and the second anchor receptacles (84b) of the working brackets (28) correspond with one another in their pattern with respect to their relative positions, so that the climbing brackets (26), after the anchoring of the working brackets in the anchor holes (32) of the third anchor points (38) of the third concrete wall section, are movable by means of the climbing cylinder (42) to the second anchor points (36) of the second concrete wall section (16) and can be anchored in the freed anchor holes (30) of the second anchor points (36) of the second concrete wall section (16).
2. The self-climbing system according to claim 1, characterized in that the climbing brackets (26) and the working brackets (26) each have two anchor receptacles (84a, 84b) and each anchor point (34, 36, 38) has only two anchor holes (32) for each one anchor bolt (30).
3. The self-climbing system according to claim 1 or 2, characterized in that the self-climbing unit (12) has concrete shuttering elements (58a, 58b) which are supported on the working brackets (28).
4. The self-climbing system according to claim 3, characterized in that the working brackets (28) have supporting pillars (50), each of which extends upward, at least in sections, in the vertical direction (22) of the working bracket (28) during the operational use of the self-climbing unit.
5. The self-climbing system according to claim 4, characterized in that at least a part of the supporting pillars (50) of the working brackets (28) have a plurality of the attachment points (70) for one of the climbing cylinders (42), the attachment points (70) being arranged spaced apart from each other along the supporting pillars (70).
6. The self-climbing system according to claim 5, characterized in that at least a part of the supporting pillars (50) are designed as a hollow profile.
7. The self-climbing system according to any of claims 4 to 6, characterized in that at least a part of the climbing cylinder (42) extends into each one of the supporting pillars (50).
8. The self-climbing system according to any of the preceding claims, characterized in that the climbing cylinders (42) are each secured to the climbing brackets (26) with an axial play.
9. The self-climbing system according to any of the preceding claims, characterized in that the climbing cylinders (42) are each designed as hydraulic cylinders.
10. The self-climbing system according to any of the preceding claims, characterized in that a base platform (48) is fastened to the climbing brackets (26).
11. The self-climbing system according to any of the preceding claims, characterized by a hydraulic pump device (96) having a control device (98) by means of which the climbing cylinders (42) are synchronously actuated, the control device (98) preferably having a sensor (100) for each hydraulic cylinder (42) for detecting a respective volume flow (102) of a hydraulic medium to/from the hydraulic cylinder (42).
12. The self-climbing system according to claim 11, characterized in that the hydraulic pumping device (96) comprises a plurality of the pumping units (99), each pumping unit (99) being connected to one or more of the climbing cylinders (42) in each case via a fluid valve (F) that is individually controllable by the control device (98). The number of fluid valves of each pumping unit thus corresponds to at least the number of climbing cylinders that are respectively connected to the pumping unit.
13. The self-climbing unit (12) for a self-climbing system (10) according to any of the preceding claims, characterized in that the self-climbing unit is designed as a self-climbing scaffolding unit or self-climbing shuttering with the concrete shuttering elements (58a, 58b).
14. A method for vertically moving a self-climbing unit (12) according to claim 13 on a concrete building structure (18), characterized by the following steps: a) Anchoring (202) of the climbing brackets (26) in the anchor holes (32) of the first anchor points (34) of the first concrete wall section (14) with the anchor bolts (30) that engage in the first anchor receptacles (84a) of the climbing brackets (26); b) Anchoring (204) the working brackets (28) in the anchor holes (32) of the second anchor points (36) of the second concrete wall section (16) by means of the anchor bolts (30) that engage in the second anchor receptacles (84b) of the working brackets (28), the first anchor points (34) and the second anchor points (36) being respectively arranged in pairs in the vertical or climbing direction (20) one above the other; d) Releasing the working brackets (28) from the second anchor points (36) of the second concrete wall section (16); e) Raising the working brackets (28) from the second anchor points (36) to the third anchor points (38) in the third concrete wall section (22) in the vertical direction (20) by means of the climbing cylinders (42), each of which is fastened to one of the climbing brackets (26) and on one of the working brackets (28), and anchoring the working brackets (28) in anchor holes (32) of the respective third anchor points (38) by means of the anchor bolts (30); f) Releasing the climbing brackets (26) from the first anchor points (34) of the first concrete wall section (14) and raising the climbing brackets (26) in the vertical or climbing direction (20) to the second anchor points (36) of the second concrete wall section (16) by means of the climbing cylinders (42); g) Anchoring the climbing brackets (26) in the freed anchor holes (32) of the second anchor points (36) of the second concrete wall section (16) by means of the anchor bolts (30).
15. The method according to claim 14, characterized in that the self-climbing unit has concrete wall shuttering elements (48), by means of which the third wall section (22), which abuts the second concrete wall section (16) above the second concrete wall section (16) in the vertical or climbing direction (20), is created between steps e) and f).
Description
[0032] The invention will be explained hereafter in more detail with an exemplary embodiment shown in the drawing.
[0033] Shown in the drawings are
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[0046] It should be noted that concrete wall sections 14, 16, 22 of concrete building structure 12 can each have a uniform or else a respectively different (story) height 24. Concrete structure 18 may in particular be a so-called building or infrastructure core that is used for the subsequent vertical transportation or technical infrastructure of a building not shown in detail. Such infrastructure cores usually represent the static backbone of buildings and in particular can also form supports for ceilings of the building. Concrete building structure 18 may basically have a polygonal, in particular a rectangular, elliptical or circular cross-sectional shape. A freeform cross-section is also conceivable. In the case of concrete building structure 18 functioning as a building core, each concrete wall section 14, 16, 22 has two wall segments located opposite one another or is (at least partially) closed on three or even four of its sides. In the latter case, the self-climbing unit can be guided or supported on all sides on the concrete wall sections of concrete building structure 18.
[0047] Self-climbing unit 12 comprises according to
[0048] Climbing brackets 26 are releasably anchored by anchor bolts 30 in anchor holes 32 of first anchor points 34 of first concrete wall section 14. Working brackets 28 are releasably anchored by anchor bolts 30 in anchor holes 32 of second anchor points 36 of second concrete wall section 16.
[0049] First and second anchor points 34, 36 of two concrete wall sections 14, 16 are arranged with their anchor holes 32 in vertical or climbing direction 20 in pairs to each other one above the other and are aligned to each other. In each case a third anchor point 38 of third concrete wall section 22 is arranged in alignment with its anchor holes 32 in climbing/vertical direction 20 to one of first anchor points 34 and one of second anchor points 36 of first and second concrete wall section 14, 16.
[0050] The self-climbing unit comprises an accessible first working platform 40, which is attached and supported on working brackets 26. Platform 40 is also referred to in the construction sector as so-called “Level 0”.
[0051] Self-climbing unit 12 can be moved by means of several climbing cylinders 42 without the use of a crane in vertical direction 20 along concrete wall sections 14, 16, 22. Climbing cylinders 42 may be designed in particular as hydraulic cylinders and then in the usual way each have a cylinder 44 and a fluid-actuated piston 46 guided within cylinder 44 that can be hydraulically extended from cylinder 44 and retracted into cylinder 44.
[0052] Climbing cylinders 42 are attached at one end to one of the working brackets 28 and at the other end, in this case to the free end of its piston 46, to one of climbing brackets 26 arranged underneath.
[0053] A so-called base platform 48 may be attached to climbing brackets 26. Base platform 48 is shown in
[0054] Self-climbing unit 12 is designed as a self-climbing shuttering and has a plurality of concrete shuttering elements 58a, 58b. By means of the concrete shuttering elements, third concrete wall section 22 was created by the method of fresh concrete casting. Shuttering elements 58 are attached to supporting pillar 52 and can in particular be suspended on it. In each case two of shuttering elements 58a, 58b are arranged opposite each other in the radial direction. Shuttering elements 58a, 58b are preferably mounted displaceably in the direction of transverse axis 56 on support frame 52 of self-climbing unit 12 in order to shutter the concrete wall sections to be produced in climbing direction 20 above third concrete wall section 22 and to be able to strip the shuttering again after its completion. In addition, due to the displaceable mounting of shuttering elements 58a, 58b, different wall thicknesses (=wall strengths) can be set in the respective concreting sections at minimal expense.
[0055] A working platform 60 may be arranged on support frame 52. Working platform 60 is thus arranged in the operational use of self-climbing unit 12 above working platform 40. This working platform is commonly referred to in the construction industry as “Level +1”. Working platform 60 preferably has through-holes (=discharge openings) 62 for introducing fresh concrete between shuttering elements 58a, 58b. Discharge openings 62 can be closed if necessary. Working platform 60 is provided on the edge side with a railing 64 for fall protection. Support frame 52 may be supported by additional support struts 66 on working brackets 28.
[0056] For weight reasons, supporting pillars 50 are each designed as a hollow profile and can extend downward and upward from a working platform seat 68 of respective working bracket 28 in vertical direction 20. In self-climbing unit 12 shown in
[0057] Working brackets 28 can be moved after completion of third concrete wall section 22 by means of a synchronized feed motion of climbing cylinder 42 in climbing direction 20 of second anchor points 36 of second concrete wall section 16 to third anchor points 38 of third concrete wall portion 22 of concrete building structure 18.
[0058] In
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[0060] Climbing bracket 26 has an upper wall shoe section 74 and a lower support portion 76, each having a contact surface 78 for a respective concrete wall section 14, 16, 22 (i.e., its vertical viewing surface). Wall shoe section 74 serves to anchor climbing bracket 26 to one of respective concrete wall sections 14, 16, 22. Support section 76 essentially serves as a horizontally directed support of working bracket 28 on respective concrete wall section 14, 16, 22. Wall shoe section 74 and support section 76 are interconnected via a longitudinal profile 80. Cantilever beams 82 are used to attach the base platform or a climbing cylinder (
[0061] Climbing bracket 26 has two first anchor receptacles 84a for anchor bolts 30 (
[0062] Climbing bracket 26 in the installed state on one of concrete wall sections 14, 16, 22 of concrete building structure 18 (
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[0064] Working bracket 28 has, analogously to working bracket 26, two second anchor receptacles 84b for anchor bolts 30 (
[0065] Second anchor receptacles 84b of working brackets 28 and first anchor receptacles 84a of climbing brackets 26 correspond with one another in their pattern with respect to their relative positions on their respective wall shoe part.
[0066] In
[0067] Anchor points 34, 36, 38 of concrete wall sections 14, 16, 22 situated one over the other each have two anchor holes 32 for anchor bolts 30 in a way corresponding to anchor receptacles 84a, 84b of working bracket 28 and climbing bracket 26 that correspond with one another in their patterns with respect to their relative positions as well as also respectively with the relative position of anchor receptacles 84a, 84b of climbing bracket 26 and working bracket 28 on wall shoe parts 74.
[0068] Thus, in each case one anchor hole 32 of anchor point 34 of first concrete wall section 14, one anchor hole 32 of second anchor point 36 of second concrete wall section 14 and one anchor hole 32 of third anchor point 38 of third concrete wall section 22 and one anchor hole of each further overlying anchor point of any further concrete wall section in climbing direction 20 are aligned with each other.
[0069] As a result, climbing bracket 26 anchored in first anchor point 34 of first concrete wall section 14 after being raised to anchor holes 32 of third anchor points 38 of third concrete wall section by a return stroke movement (=retraction of pistons 46 into cylinders 44) of climbing cylinders 42 is moved to second anchor points 36 of second concrete wall section 16 and anchored in the anchor holes 32 of second anchor points 32 of second concrete wall section 16 that are being freed.
[0070] In
[0071] According to the illustration of the self-climbing system in
[0072] In the self-climbing system according to the invention, the same anchor holes of the anchor points of concrete wall sections of a concrete building structure positioned one over the other can thus be used alternately for the working brackets and for the climbing brackets.
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[0074] The above-explained self-climbing unit 12 is formed as a self-climbing shuttering unit. Self-climbing unit 12 can also be used in the construction industry without the shown concrete shuttering elements 58a, 58b, i.e. in the form of a self-climbing scaffolding unit. Concrete building structure 18 can then be, for example, a finished building core, for instance in its raw construction state.
[0075] Inventive method 200 for moving above-explained self-climbing unit 12 will be explained below with reference to
[0076] Each anchor bolt 30 engages in one of second anchor receptacles 84b of climbing brackets 26.
[0077] In further step 204, working brackets 28 are anchored with anchor bolts 30 in anchor holes 32 of second anchor points 36 of second concrete wall section 16. Anchor bolts 30 in each case engage in one of anchor receptacles 84b of working brackets 28 shown in
[0078] In further step 206, climbing cylinders 42 are attached to each one of the climbing and working brackets 26, 28 arranged in pairs in climbing direction 20 and in this case, for example, also vertically one over the other, if this has not yet been done. Climbing cylinders 42 are preferably inserted from above into supporting pillars 50 of respective working brackets 28.
[0079] In a further step 208, working platform 40 and/or working platform 60 is attached to working brackets 28.
[0080] In subsequent optional step 210, the third concrete wall section to be constructed can be shuttered with the shuttering elements of the self-climbing unit and subsequently produced via the fresh concrete method.
[0081] To move the self-climbing unit, working brackets 28 are released in further step 212 from second anchor points 36 of second concrete wall section 16 by the respective anchor bolts 30 being removed from anchor holes 30 of second anchor points 36. Working brackets 28, along with working platform 60 arranged on them and concrete shuttering elements 58a, 58b, are now carried solely by climbing cylinders 42, which are supported at the base on at least one of climbing brackets 26.
[0082] In further step 214, working brackets 28 are moved (raised) by means of a controlled feed motion which is actuated by controlling device 98 of hydraulic pumping device 96 of climbing cylinder 42 from second anchor points 36 to third anchor points 38 of third concrete wall section 22 in climbing direction 20, and working brackets 28 are anchored in anchor holes 32 of respective third anchor points 38 by means of anchor bolt 30.
[0083] In further step 216, climbing brackets 26 are released from first anchor points 34 of first concrete wall section 14. Climbing brackets 26 as well as optionally attached trailing platform 48 of self-climbing unit 12 are held on the working brackets at this instant solely via climbing cylinder 42.
[0084] In concluding step 218, climbing brackets 26 are moved (raised) in climbing direction 20 by means of a return stroke movement of climbing cylinders 42 from first anchor points 34 of first concrete wall section 14 to second anchor points 36 of second concrete wall section 16 and subsequently are anchored by means of anchor bolts 30 into freed anchor holes 32 of second anchor points 36 of second concrete wall section 16.
[0085] Self-climbing unit 12 can hereinafter be used for concreting a further concrete wall section, which adjoins third concrete wall section 22 in climbing direction 20 above third concrete wall section 22.