AC-DC converter
09742272 · 2017-08-22
Assignee
Inventors
Cpc classification
H02M7/10
ELECTRICITY
H02M3/156
ELECTRICITY
H02M1/0043
ELECTRICITY
H02M7/06
ELECTRICITY
International classification
H02M3/28
ELECTRICITY
H02M3/158
ELECTRICITY
H02M3/156
ELECTRICITY
Abstract
An AC to DC converter includes a plurality of rectifier circuits connected in series to an AC voltage source at an input side to collectively receive an output voltage of the AC voltage source; and a plurality of switching units respectively connected to the plurality of rectifier circuits, each of the switching units having a semiconductor switching device, a diode, and a capacitor, and performing ON/OFF switching of the semiconductor switching device provided therein to step up a voltage received from the corresponding rectifier circuit, each of the switching units supplying the stepped-up voltage to said capacitor through said diode so that a resulting DC across said capacitor can be provided, as a DC output voltage of the switching unit, to a respective load to be connected to terminals of said capacitor.
Claims
1. An AC to DC converter, comprising: a plurality of rectifier circuits connected in series to an AC voltage source at an input side to collectively receive an output voltage of the AC voltage source; a plurality of switching units respectively connected to the plurality of rectifier circuits, each of the switching units having a semiconductor switching device, a diode, and a capacitor, and performing ON/OFF switching of the semiconductor switching device provided therein to step up a voltage received from the corresponding rectifier circuit, each of the switching units supplying the stepped-up voltage to said capacitor through said diode so that a resulting DC across said capacitor can be provided, as a DC output voltage of the switching unit, to a respective load to be connected to terminals of said capacitor; and a control device that performs pulse width modulation control on said semiconductor switching device to control said DC output voltage in each of the switching units, and that controls a waveform of an AC current flowing into the corresponding rectifier circuit from the AC voltage source so as to be a sinusoidal waveform, wherein said control device comprises: a pulse width correction unit that performs pulse width modulation control on the respective switching units such that, when the DC output voltage of one switching unit is lower than the DC output voltage of another switching unit, a conducting period of the diode in said one switching unit is caused to be longer than in said another switching unit, and such that when the direct current output voltage of said one switching unit is higher than the direct current output voltage of said another switching unit, the conducting period of the diode in said one switching unit is caused to be shorter than in said another switching unit.
2. The AC to DC converter according to claim 1, further comprising: a plurality of isolated DC-DC converters respectively connected to the plurality of switching units, input terminals of each isolated DC-DC converter being connected in parallel to said capacitor of the corresponding switching unit, and being isolated from output terminals of the isolated DC-DC converter.
3. The AC to DC converter according to claim 2, wherein the output terminals of the isolated DC-DC converters are connected in parallel or in series.
4. The AC to DC converter according to claim 1, wherein said control device causes time differences in switching timing among the plurality of switching units.
5. The AC to DC converter according to claim 1, wherein for each of the plurality of switching units, said control device compares a signal wave with a carrier to perform pulse width modulation control so as to generate a driving signal for the semiconductor switching device in the switching units, and wherein said pulse width correction unit generates said signal wave separately for each of said plurality of switching units by multiplying a common signal wave with a value that is proportional to a reciprocal of the DC output voltage of the corresponding switching unit, or by adding the common signal wave to a value that is proportional to a value obtained by subtracting the DC output voltage of the corresponding switching unit from an average value of the DC output voltages of all of said switching units.
6. The AC to DC converter according to claim 1, wherein the plurality of rectifier circuits and a plurality of inductors are connected in series alternately to said AC voltage source at the input side of the rectifier circuits.
7. The AC to DC converter according to claim 1, wherein each of the plurality of switching units receives a DC voltage from the corresponding rectifier through an inductor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
DETAILED DESCRIPTION OF EMBODIMENTS
(15) Embodiments of the present invention will be described below with reference to diagrams.
(16)
(17) In
(18) Between the drain and source terminals of the switching device 7a, a diode 8a and a capacitor 9a are connected in series, and a load 10a is connected to the capacitor 9a in parallel. Additionally, between the drain and source terminals of the switching device 7b, a diode 8b and a capacitor 9b are connected in series, and a load 10b is connected to the capacitor 9b in parallel. Similarly, between the drain and source terminals of the switching device 7c, a diode 8c and a capacitor 9c are connected in series, and a load 10c is connected to the capacitor 9c in parallel.
(19) Here, the switching device 7a, the diode 8a, and the capacitor 9a constitute a first switching unit 11a. The switching device 7b, the diode 8b, and the capacitor 9b constitute a second switching unit 11b. The switching device 7c, the diode 8c, and the capacitor 9c constitute a third switching unit 11c.
(20) While three switching units, 11a, 11b, and 11c, are connected in series in Embodiment 1, any number of switching units may be connected in series, provided that there is more than one.
(21) In
(22) Additionally, in the following description, the forward voltage drops of the switching devices 7a, 7b, and 7c and the diodes 8a, 8b, and 8c will be disregarded.
(23) According to Embodiment 1, a voltage V.sub.r2 is the sum of the voltages E.sub.a, E.sub.b, and E.sub.c. For this reason, each of the voltages E.sub.a, E.sub.b, and E.sub.c only needs be a value that is ⅓ of the V.sub.r2. In other words, for each of the switching devices 7a, 7b, and 7c and the diodes 8a, 8b, and 8c, a device having a withstand voltage corresponding to a value that is ⅓ of the V.sub.r2 can be used.
(24) Note that, for example, the potential of the negative pole N.sub.b of the switching unit 11b is equal to the potential of the negative pole N.sub.c when the switching device 7c of the switching unit 11c is on, and is equal to the potential of the positive pole P.sub.c when the switching device 7c is off. In other words, the potential of one end of the load 10b fluctuates due to the switching of another switching unit, 11c. For this reason, it is desirable that the loads 10a, 10b, and 10c be independent of one another in terms of electric potential.
(25)
(26) In
(27) In the DC-DC converter circuits 30a, 30b, and 30c: 31a, 31b, and 31c are DC-AC converting parts, 32a, 32b, and 32c are transformers, and 33a, 33b, and 33c are AC-DC converting parts (rectifiers). While not shown in the diagram, DC loads are respectively connected to the output sides of the AC-DC converting parts 33a, 33b, and 33c.
(28) In general, the output frequencies of the DC-AC converting parts 31a, 31b, and 31c are set to a few kHz to a few dozen kHz or more in order to keep the transformers 32a, 32b, and 32c compact.
(29) In Embodiment 2, the output sides of the AC-DC converting parts 33a, 33b, and 33c are connected together in parallel. On the other hand, the input sides of the DC-AC converting parts 31a, 31b, and 31c are respectively isolated by the transformers 32a, 32b, and 32c so as to be independent from the output sides of the AC-DC converting parts 33a, 33b, and 33c. For this reason, the input sides of the DC-AC converting parts 31a, 31b, and 31c can be respectively connected to a location of any electrical potential. In other words, in Embodiment 2, the condition of “the loads 10a, 10b, and 10c being independent from one another in terms of electric potential” in
(30) While the output sides of the AC-DC converting parts 33a, 33b, and 33c are connected in parallel in
(31) Further, if the output powers of the AC-DC converting parts 33a, 33b, and 33c are equal to one another, it is possible to supply the powers to respective DC loads by leaving the output sides separate without connecting to one another.
(32) Next,
(33) In
(34) In
(35) In addition, in Embodiment 3, while the frequencies of carriers a, b, and c generated by carrier generators 113a, 113b, and 113c are identical to one another, the phases of the carriers a, b, and c are different from one another as shown in
(36) Note that in
(37) As described above, the phases of the carriers a, b, and c are different from one another. As a result, the frequency manifested in the voltage V.sub.r2 by a switching operation of the device as a whole becomes three times the carrier frequency, and a voltage with this frequency is applied to an inductor 6 of the DC circuit. In addition, when a comparison is made to
(38) At the same time, if each of the voltages applied to the switching devices 7a, 7b, and 7c is ⅓ of the E in
(39) As a result of these effects, it is possible to achieve an AC-DC converter that is higher in efficiency, smaller in size, and lower in cost as a whole.
(40) Further, since these aspects of the present invention eliminate the need for a high-frequency switching device with a high withstand voltage, the effect of using the circuit shown in
(41) In other words, according to these aspects of the present invention, it is possible to achieve functions comparable to those of the multi-level circuit shown in
(42) Note that the above description assumes that the voltages E.sub.a, E.sub.b, and E.sub.c respectively applied to the switching devices 7a, 7b, and 7c are identical. However, even if the values of loads 10a, 10b, and 10c of the switching units 11a, 11b, and 11c are all equal, and the on-off pulse widths of the switching devices 7a, 7b, and 7c are kept identical, a slight variation in properties of the components and the like may cause an imbalance among the voltages E.sub.a, E.sub.b, and E.sub.c. When the imbalance among the voltages increases, an overvoltage is applied to one of the switching units 11a, 11b, and 11c and causes the device to malfunction. For this reason, it is preferable to keep the voltages E.sub.a, E.sub.b, and E.sub.c equal.
(43) Therefore, the dividers 110a, 110b, and 110c are respectively provided on the signal wave input side of the adders 105a, 105b, and 105c in the control circuit shown in
(44) The dividers 110a, 110b, and 110c respectively divide the instantaneous value command of the voltage V.sub.r2 by the normalized values of E.sub.a, E.sub.b, and E.sub.c (values that yield 1.0 when E.sub.a, E.sub.b, and E.sub.c=E/3). The voltages E.sub.a, E.sub.b, and E.sub.c can be kept equal by using the outputs of the dividers 110a, 110b, and 110c as signal waves to control the switching devices 7a, 7b, and 7c individually.
(45) In other words, by multiplying values that are proportional to the inverses of the DC output voltages E.sub.a, E.sub.b, and E.sub.c respectively to the output of the adder 104, it is possible to generate separate signal waves for the switching units 11a, 11b, and 11c.
(46) To illustrate, a case in which the voltage E.sub.a is approximately 10% lower than a set value and a case in which the voltage E.sub.a is equal to the set value will be described. Assuming that the instantaneous value command of the voltage V.sub.r2 is the same for both cases, the signal wave used for a PWM control of a switching device 7a will be approximately 10% greater when the voltage E.sub.a is approximately 10% lower than the set value than when the voltage E.sub.a is equal to the set value.
(47) This means that, in
(48) In addition, when the DC voltage E.sub.a or the like is low for an equal value of an instantaneous command value of the V.sub.r2, the pulse amplitude of the V.sub.r2a or the like becomes small. However, because the dividers 110a, 110b, 110c are provided, the pulse width of the voltage becomes longer. Consequently, the voltage-time products are equal regardless of changes in the DC voltages, and average values within the switching periods are kept constant. This achieves an added effect of improved control of waveforms.
(49) Note that the dividers 110a, 110b, 110c may be configured by combining inverse function generators and multipliers. In some cases, however, it is desirable that the number of dividers and multipliers be minimized in order to simplify the control circuit. Therefore, to realize the functions of the dividers 110a, 110b, 110c, k(E/3−E.sub.a), k(E/3−E.sub.b), and k(E/3−E.sub.c) may be respectively added to the instantaneous value command of the voltage V.sub.r2 in each group. Here, k is a factor of proportionality. The rationale behind this is that, for a deviation Δx that is sufficiently smaller than 1, the following approximate equation is established based on an assumption that the values are normalized to yield 1 under a rated condition:
1/(1−Δx)≈1+Δx
(50) For this reason, applying an approximate method of adding k(E/3−E.sub.a), k(E/3−E.sub.b), and k(E/3−E.sub.c) respectively to the instantaneous value command of V.sub.r2, instead of dividing and multiplying, does not pose any problems in terms of control errors.
(51) In other words, it is possible to approximate the signal waves for the switching units 11a, 11b, and 11c individually by respectively adding k(E/3−E.sub.a), k(E/3−E.sub.b), and k(E/3−E.sub.c) to the output of the adder 104. k(E/3−E.sub.a), k(E/3−E.sub.b), and k(E/3−E.sub.c) are values proportional to the values obtained by subtracting the DC output voltages E.sub.a, E.sub.b, and E.sub.c respectively from an average value (E/3) of the DC output voltages of the switching units 11a, 11b, and 11c.
(52) Next,
(53) Based on the same operational principles as those of
(54)
(55) One end of an AC power source 1 is connected to one of the input terminals of the rectifier circuit DBa and the other end is connected to one of the input terminals of the rectifier circuit DBc. The other input terminals of the rectifier circuits DBa and DBc are respectively connected to the two input terminals of the rectifier circuit DBc. As a result of this connection, the rectifier circuits DBa, DBb, and DBc are connected in series. At the same time, the switching units 12a, 12b, and 12c are connected to one another via the connections between the respective diodes on the input side and via the AC power source 1.
(56) Operational principles of Embodiment 5 are also identical to those of
(57) Additionally, as a method of obtaining the same effect, the diode 2 of the rectifier circuit DB in
(58) Meanwhile, in Embodiments 1 to 5 described above, in order to achieve a balance among the voltages E.sub.a, E.sub.b, and E.sub.c of the switching units 11a, 11b, and 11c, or 12a, 12b, and 12c, it is necessary to detect the voltages E.sub.a, E.sub.b, and E.sub.c individually. Embodiments 6 to 8 described below will show the specifics of how the voltages E.sub.a, E.sub.b, and E.sub.c are detected.
(59) First,
(60) In
(61) Meanwhile, switching units 13a, 13b, and 13c are respectively equipped with isolated digital signal transmitters 204, 205, and 206. The isolated digital signal transmitters 204, 205, and 206 receive digital signals of on-off commands from the control device 207, isolate the on-off commands, and provide the same to switching devices 7a, 7b, and 7c.
(62) Isolated amplifiers 202a, 202b, and 202c are respectively connected as voltage detectors on the output sides of the switching units 13a, 13b, and 13c. These isolated amplifiers 202a, 202b, and 202c isolate detected values of output voltages E.sub.a, E.sub.b, and E.sub.c, and transmit the same to the control device 207.
(63) A current detector 203 constituted by a Hall CT (Current Transfer) or the like is connected to a DC mother line between the switching unit 13c and a negative-side output terminal of the rectifier circuit DB. The current detector 203 detects a current I.sub.L in an isolated state, and transmits the detected value to the control device 207.
(64) Note that, theoretically speaking, it is possible to keep the control device 207 unisolated from the main circuit, which includes the AC power source 1, the rectifier circuit DB, the switching units 13a, 13b, and 13c, and the like, and use differential amplifiers in lieu of the isolated amplifiers 201, 202a, 202b, and 202c.
(65) However, the present invention targets a circuit with a high-voltage AC power source 1. For this reason, if the control device 207 is not isolated from the main circuit, safety becomes a major concern. At the same time, differential amplifiers raise problems such as a larger partial resistance and an increase in loss. Therefore, from Embodiment 6 and onward, the main circuit side will be isolated from the control device 207, and isolated amplifiers will be used to detect voltages.
(66) At the same time, gate driving signals of the switching devices 7a, 7b, and 7c also need to be respectively isolated from the control device 207. This is why the isolated digital signal transmitters 204, 205, and 206 are provided.
(67) Note that, in Embodiment 6, the number of isolated amplifiers 202a, 202b, and 202c need to correspond to the number of switching units 13a, 13b, and 13c connected in series. The more switching units there are, the more isolated amplifiers are required. However, isolated amplifiers are costly in general, and those with a higher dielectric breakdown voltage are particularly costly.
(68)
(69) In Embodiment 7, one unit of an isolated amplifier 208 is connected between the point connecting an inductor 6 and a switching unit 13a and a DC mother line on the negative side of a switching unit 13c, as shown in
(70) The output voltage identifying circuit 209 is a circuit that identifies the individual output voltages E.sub.a, E.sub.b, and E.sub.c of switching units 13a, 13b, and 13c from the detected value of the voltage V.sub.r2. Principles employed by the output voltage identifying circuit 209 for identification will be described below.
(71) As shown in
(72) Therefore, if a difference in the voltage V.sub.r2 recorded before and after the switching of the switching device 7a is detected, it is possible to know the value of the E.sub.a. The same applies to the relationship between the switching device 7b and the voltage E.sub.b, and the relationship between the switching device 7c and the voltage E.sub.c.
(73) In other words, the output voltage identifying circuit 209 can identify the output voltages E.sub.a, E.sub.b, and E.sub.c of the switching units 13a, 13b, and 13c solely based on a detected value of the voltage V.sub.r2.
(74) The identification principles described above are based on the fact that it is possible to easily identify which of the switching devices has caused a change in voltage, since the switching timings of the switching devices 7a, 7b, and 7c are staggered from one another by causing the phases of carriers a, b, and c to be different from one another, as shown in
(75) By referring to the on-off signals of the switching devices 7a, 7b, and 7c inputted by the control device 207, the output voltage identifying circuit 209 attributes a change in the voltage V.sub.r2 to one of the output voltages E.sub.a, E.sub.b, and E.sub.c of the switching units 13a, 13b, and 13c, and makes a record. The output voltages E.sub.a, E.sub.b, and E.sub.c are updated after every switching of each of the switching devices 7a, 7b, and 7c. Here, the switching frequency is sufficiently higher than the frequency of the AC power source 1. Therefore, it is possible to detect and update the output voltages E.sub.a, E.sub.b, and E.sub.c in a sufficiently short interval.
(76) Next,
(77) The change in a voltage V.sub.r2 that occurs due to switching can also be detected at both ends of an inductor 6. Embodiment 8 focuses on this point.
(78) At both ends of the inductor 6 in
(79) A primary winding of the high-frequency transformer 210 is connected to both ends of the inductor 6 via a low frequency blocking capacitor 211. The low frequency blocking capacitor 211 removes low-frequency components or a DC component of the voltage, which are unnecessary in the first place, and prevents the core of the transformer 210 from saturating when these components are applied to the primary winding.
(80) A secondary winding of the high-frequency transformer 210 is connected to an output voltage identifying circuit 209. This makes it possible to attribute a change in the voltage V.sub.r2 to one of output voltages E.sub.a, E.sub.b, and E.sub.c of switching units 13a, 13b, and 13c, in a manner similar to
(81) Here, in lieu of the high-frequency transformer 210, it is possible to provide a secondary winding to the inductor 6 so as to operate in the same manner as the high-frequency transformer 210. The same function can be achieved by inputting the voltage of the secondary winding into the output voltage identifying circuit 209, making it possible to further simplify the circuit configuration.
(82) Even in cases where the inductor is to be divided into a plurality of inductors as shown in
(83) Further, the terminal voltage across an inductor has the characteristic of being nearly proportional to a derivative of the current flowing through the inductor. Since the current flowing through the inductor is detected by the current detector 203, for example, it is possible to obtain a value proportional to the terminal voltage across the inductor from a derivative of the detected value of the current of the inductor. A differentiator that obtains a derivative of the detected value of the current of the inductor can be provided inside a control device 207, or outside the control device 207. An example of a method of providing the differentiator outside of the control device 207 includes a method by which an analog differential circuit is provided downstream of the current detector 203 to detect the output value thereof.
(84) According to Embodiment 8, it is possible to eliminate the need for isolated voltage detectors such as the isolated amplifiers 202a, 202b, and 202c of
(85) However, with the method of detecting a voltage using the high-frequency transformer 210 shown in
(86) An example of addressing these situations includes a method by which the control device 207 determines whether or not the main circuit is ready for switching operation by providing: a non-isolated voltage detector for the electrical potential of each of the switching units 13a, 13b, and 13c; a comparator that assesses whether each potential is within a normal range; and an isolated digital signal transmitter for transmitting a result of assessment by the comparator to the control device 207 in an isolated state. Additional components required for this method are far less costly than isolated amplifiers, which have a high voltage isolating capability.
(87)
(88) One end of an AC power source 1 is connected to one of the input terminals of the rectifier circuit DBa and the other end is connected to one of the input terminals of the rectifier circuit DBc. The other input terminals of the rectifier circuits DBa and DBc are respectively connected to the two input terminals of the rectifier circuit DBc. As a result of this connection, the rectifier circuits DBa, DBb, and DBc are connected in series. At the same time, the switching units 12a, 12b, and 12c are connected to one another via the connections between the respective diodes on the input side and via the AC power source 1. Unlike Embodiment 5, as shown in
(89) Operational principles of this modified example of Embodiment 5 are also identical to those of
(90) Additionally, as a method of obtaining the same effect, the diode 2 of the rectifier circuit DB in
(91) It will be apparent to those skilled in the art that various modification and variations can be made in the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention cover modifications and variations that come within the scope of the appended claims and their equivalents. In particular, it is explicitly contemplated that any part or whole of any two or more of the embodiments and their modifications described above can be combined and regarded within the scope of the present invention.