Integrated circuits resistant to electrostatic discharge and methods for producing the same
09741849 · 2017-08-22
Assignee
Inventors
- Chien-Hsin Lee (Singapore, SG)
- Mahadeva Iyer Natarajan (Singapore, SG)
- Xiangxiang Lu (Singapore, SG)
- Tsung-Che Tsai (Singapore, SG)
- Manjunatha Prabhu (Singapore, SG)
Cpc classification
H01L29/0653
ELECTRICITY
H01L29/7835
ELECTRICITY
International classification
H01L27/02
ELECTRICITY
H01L29/66
ELECTRICITY
Abstract
Integrated circuits and methods of producing such integrated circuits are provided. In an exemplary embodiment, an integrated circuit includes a heavily doped source area having conductivity determining impurities at a heavily doped source concentration and a lightly doped drain area having conductivity determining impurities at a lightly doped drain concentration less than the heavily doped source concentration. A drain conductor directly contacts the lightly doped drain area, and a channel is positioned between the heavily doped source area and the lightly doped drain area. A gate overlies the channel.
Claims
1. An integrated circuit comprising: a transistor comprising a source and a drain, wherein the source comprises a heavily doped source area comprising conductivity determining impurities, wherein the drain comprises a lightly doped drain area comprising conductivity determining impurities, wherein the lightly doped drain area is configured for a bipolar electrical conduction, and wherein the drain is free of a heavily doped drain area; a channel positioned between the heavily doped source area and the lightly doped drain area; and a gate overlying the channel, wherein the source comprises a minimum source concentration of conductivity determining impurities, and wherein the drain comprises a maximum drain concentration of conductivity determining impurities that is less than the minimum source concentration.
2. The integrated circuit of claim 1 at least a portion of the lightly doped drain area directly underlies the gate and wherein no portion of the heavily doped source area directly underlies the gate.
3. The integrated circuit of claim 1 wherein the lightly doped drain area has a lightly doped drain volume, the heavily doped source area has a heavily doped source volume, and the lightly doped drain volume is greater than the heavily doped source volume.
4. The integrated circuit of claim 1 further comprising: A drain conductor comprising a silicide, wherein the lightly doped drain area directly contacts an entire bottom surface of the drain conductor.
5. The integrated circuit of claim 4 wherein the heavily doped source area comprises electrically conductive material having a resistivity of about 1×10.sup.−4 ohm meters or less.
6. The integrated circuit of claim 4 wherein the lightly doped drain area provides holes for electrical conduction and wherein the heavily doped source area provides electrons for electrical conduction.
7. An integrated circuit comprising: a transistor that is free of a heavily doped drain area, wherein the transistor comprises: a heavily doped source area comprising conductivity determining impurities at a heavily doped source concentration; a lightly doped drain area comprising conductivity determining impurities at a lightly doped drain concentration, wherein the lightly doped drain concentration is less than the heavily doped source concentration; a drain conductor directly contacting the lightly doped drain area; a channel positioned between the heavily doped source area and the lightly doped drain area; and a gate overlying the channel, wherein the transistor comprises a source and a drain, and the source comprises a minimum source concentration of conductivity determining impurities, and wherein the drain comprises a maximum drain concentration of conductivity determining impurities that is less than the minimum source concentration.
8. The integrated circuit of claim 7 wherein the transistor comprises a drain having a maximum drain concentration of conductivity determining impurities of about 1×10.sup.15 per cubic centimeter.
9. The integrated circuit of claim 7 wherein the lightly doped drain area comprises electrically semiconductive material with a resistivity of from more than about 1×10.sup.−4 ohm meters to less than about 1×10.sup.4 ohm meters, and the heavily doped source area comprises electrically conductive materials with a resistivity of about 1×10.sup.−4 ohm meters or less.
10. The integrated circuit of claim 7 wherein the heavily doped source area comprises a source depth and the lightly doped drain area comprises a drain depth, and wherein the source depth is from about 0.1 to about 0.9 times the drain depth.
11. The integrated circuit of claim 7 wherein a lightly doped drain volume is larger than a heavily doped source volume.
12. The integrated circuit of claim 7 wherein a transistor comprises the heavily doped source area, the lightly doped drain area, the channel, and the gate, and wherein the transistor is configured to withstand a voltage of from about −1,900 volts to about +1,900 volts.
13. The integrated circuit of claim 7 wherein the drain conductor comprises a silicide.
14. The integrated circuit of claim 7 wherein the heavily doped source concentration is from about 1×10.sup.18 to about 1×10.sup.21 per cubic centimeter, and the lightly doped drain concentration is from about 1×10.sup.14 to about 1×10.sup.15 per cubic centimeter.
15. The integrated circuit of claim 14 wherein the drain conductor comprises a drain semiconductor surface, wherein the drain conductor comprises a silicide, wherein the drain semiconductor surface is a surface of the drain conductor that physically contacts semiconductor material, and wherein all of the drain semiconductor surface directly contacts the lightly doped drain area.
16. The integrated circuit of claim 7 wherein the heavily doped source area comprises N-type conductivity determining impurities.
17. The integrated circuit of claim 16 wherein the channel comprises P-type conductivity determining impurities at a concentration of from about 1×10.sup.15 to about 1×10.sup.16 per cubic centimeter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present embodiments will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and wherein:
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) The following detailed description is merely exemplary in nature and is not intended to limit the various embodiments or the application and uses thereof. Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description. Embodiments of the present disclosure are generally directed to integrated circuits and methods for fabricating the same. The various tasks and process steps described herein may be incorporated into a more comprehensive procedure or process having additional steps or functionality not described in detail herein. In particular, various steps in the manufacture of integrated circuits are well-known and so, in the interest of brevity, many conventional steps will only be mentioned briefly herein or will be omitted entirely without providing the well-known process details.
(6) An exemplary embodiment of a prior art high voltage MOSFET transistor 64P is illustrated in
(7) Reference is now made to an exemplary embodiment in
(8) The current Schottky MOSFET transistor 64 forms a “pnpn” structure, similar to a silicon controlled rectifier, and such structures are known for good performance with electrostatic discharges. In fact, current comparisons between the prior art transistor 64P illustrated in
(9) An exemplary manufacturing process for the current transistor 64 illustrated in
(10) Referring to an exemplary embodiment illustrated in
(11) In an exemplary embodiment, the substrate 12 includes a P-well 14, but in alternate embodiments the substrate 12 may include an N-well in place of the P-well 14, and in yet other embodiments there is not an N or a P-well. This description will describe the manufacture of an N type electronic component, but it is to be understood that a P type electronic component may be manufactured using similar processes. The concentrations of conductivity determining impurities described herein for the N type electronic component are the same as for a comparable P type electronic component, with the exception that the type of conductivity determining impurity is different for each type of electronic component, so the described concentrations will not be repeated for both types of electronic components. The P-well 14 includes P type conductivity determining impurities at a P-well concentration, where the P-well concentration may be from about 1×10.sup.15 to about 1×10.sup.16 per cubic centimeter. The P-well concentration refers to the concentration of conductivity determining impurities within the P-well 14. “N” type conductivity determining impurities include arsenic or phosphorous, but antimony, other materials, or combinations thereof can also be used, and different components may be implanted with the same or different N type conductivity determining impurities in various embodiments. “P” type conductivity determining impurities include boron, aluminum, gallium, and indium, but other materials or combinations of materials can also be used, and different components may be implanted with the same or different “P” type conductivity determining impurities in various embodiments.
(12) One or more shallow trench isolations 16 may optionally be positioned within the substrate 12 in some embodiments. The shallow trench isolations 16 are an electrically insulating material, and may include silicon dioxide in some embodiments. As used herein, an “electrically insulating material” is a material with a resistivity of about 1×10.sup.4 ohm meters or more, an “electrically conductive material” is a material with a resistivity of about 1×10.sup.−4 ohm meters or less, and an “electrically semiconductive material” is a material with a resistivity of from more than about 1×10.sup.−4 ohm meters to less than about 1×10.sup.4 ohm meters. The P-well 14 may extend under one or more of the shallow trench isolations 16, as illustrated in
(13) A drain photoresist 32 may be formed and patterned overlying the substrate 12 to expose an area of the substrate 12, as illustrated in an exemplary embodiment in
(14) The exposed area of the P-well 14 and/or substrate 12 may be adjacent to or include one or more of the shallow trench isolations 16 in some embodiments. Conductivity determining impurities are implanted into the substrate 12, including the P-well 14 in some embodiments, to form a lightly doped drain area 39. The conductivity determining impurities may be implanted in a variety of manners. Thermal diffusion or ion implantation may be used in some embodiments. The conductivity determining impurity may be placed on or just within the substrate 12 and then diffused into the substrate 12 with heat for thermal diffusion, and ions may be implanted into the substrate 12 under the influence of an electrical field in ion implantation. The conductivity determining impurities are implanted into the lightly doped drain area 39 at a lightly doped drain concentration, such as a lightly doped drain concentration of from about 1×10.sup.14 to about 1×10.sup.15 per cubic centimeter. The lightly doped drain concentration may be from about 1×10.sup.13 to about 1×10.sup.15 or from about 1×10.sup.13 to about 1×10.sup.18 in alternate embodiments. The lightly doped drain concentration is such that the lightly doped drain area 39 is an electrically semiconductive material in some embodiments. In an exemplary embodiment, the conductivity determining impurities are N type conductivity determining impurities, but P type conductivity determining impurities are used in alternate embodiments. The lightly doped drain area 39 has a drain depth 35, where the drain depth 35 may be from about 10 to about 300 nanometers, or from about 20 to about 200 nanometers, or from about 30 to about 100 nanometers in various embodiments. The lightly doped drain area 39 also has a lightly doped drain volume, such as a lightly doped drain volume of from about 10 to about 1,000 cubic micrometers, or from about 10 to about 500 cubic micrometers or from about 20 to about 300 cubic micrometers in alternate embodiments.
(15) A gate insulator layer 20 may be formed overlying the substrate 12, the P-well 14 (if present), the lightly doped drain area 39, and the shallow trench isolations 16 (if present), as illustrated in an exemplary embodiment in
(16) A gate layer 22 may be formed overlying the gate insulator layer 20. The gate layer 22 may be polysilicon in an exemplary embodiment, where polysilicon can be formed by low pressure chemical vapor deposition in a silane ambient, but other techniques or materials can be used in alternate embodiments. A gate hard mask 24 and a gate photoresist 26 may be formed and patterned overlying the gate layer 22. The gate hard mask 24 may include silicon nitride in some embodiments, as described above for hard mask layers. Portions of the gate hard mask 24 are exposed by removal of selected portions of the gate photoresist 26. The exposed portions of the gate hard mask 24 may be removed with a wet etch using hot phosphoric acid in some embodiments.
(17) Referring to an exemplary embodiment illustrated in
(18) A spacer layer 36 may be formed overlying the substrate 12 and the gate 28, as illustrated in an exemplary embodiment in
(19) The heavily doped source area 45 has a heavily doped source volume that is less than the lightly doped drain volume in some embodiments, and the heavily doped source volume may be from about 10 to about 100 cubic micrometers, or from about 5 to about 300 cubic micrometers, or from about 1 to about 500 cubic micrometers in alternate embodiments. The heavily doped source area 45 may optionally be adjacent to a shallow trench isolation 16. The heavily doped source area 45 also has a source depth 43 that is less than the drain depth 35, where the source depth 43 may be from about 0.1 to about 0.9 times the drain depth 35, or from about 0.2 to about 0.7 times the drain depth 35, or from about 0.3 to about 0.6 times the drain depth 35 in various embodiments. The spacer 38 may influence the positioning of the conductivity determining ions such that no part of the heavily doped source area 45 directly underlies the gate 28.
(20) Reference is made to the exemplary embodiment illustrated in
(21) A siliciding process may follow formation of the gate 28, the heavily doped source area 45, the lightly doped drain area 39, and the optional P-well base 46, as illustrated in an exemplary embodiment in
(22) The metal layer 50 reacts with silicon to form a metal silicide, as illustrated in
(23) The drain conductor 52 includes a drain semiconductor surface 60, where the drain semiconductor surface 60 is the surface of the drain conductor 52 that physically contacts semiconductor material. As such, the drain semiconductor surface 60 may include the entire surface of the drain conductor 52 that directly contacts the lightly doped drain area 39, and no portion of the drain conductor 52 may physically contact a heavily doped drain area (not illustrated). In an exemplary embodiment, all portions of the lightly doped drain area 39 that directly contact the drain semiconductor surface 60 have a maximum concentration of conductivity determining impurities of about 1×10.sup.15 per cubic centimeter. In alternate embodiments, all portions of the lightly doped drain area 39 that directly contact the drain semiconductor surface 60 have a lightly doped drain concentration of conductivity determining impurities of from about 1×10.sup.14 to about 1×10.sup.15 per cubic centimeter, or from about 1×10.sup.13 to about 1×10.sup.15. All portions of the lightly doped drain area 39 that directly contact the drain semiconductor surface 60 have a lower lightly doped drain concentration of conductivity determining impurities than the heavily doped source concentration.
(24) The gate 28 overlies the substrate 12 between the source 42 and drain 34, where the substrate 12 underling the gate 28 serves as the channel 62 of the transistor 64. The channel 62 may include conductivity determining impurities, where the conductivity determining impurities in the channel 62 are different than those in the source 42 and the drain 34. The concentration of the conductivity determining impurities in the channel 62 may be the same as that in the P-well 14 or the substrate 12. The transistor 64 includes the channel 62, the gate 28, the gate dielectric 30, the source 42 and the drain 34, where the transistor 64 is an electronic component. Some prior art high voltage transistors 64P include a drain 34 having two portions; a larger outer portion with a first concentration of conductivity determining impurities and a smaller inner portion with a second concentration of conductivity determining impurities, where the second concentration is higher than the first concentration (as illustrated in
(25) Many prior art transistors 64P (illustrated in
(26) A schottkey diode is formed at the intersection of a metal (including a metal silicide) and a semiconductor, as mentioned above. As such, the physical contact between the drain conductor 52 and the lightly doped drain area 39 (with a lightly doped drain concentration of conductivity determining impurities) forms a Schottky diode, which has electrical characteristics similar to a pn diode. The channel 62 and the source 42 form another pn diode. As such, the source 42 to the drain conductor 52 forms a pnpn type device that is similar to a silicon controlled rectifier. The exemplary silicide of the drain conductor 52 as described herein provides holes for electrical conduction, and the source 42 provides electrons, so the transistor 64 and the drain 34 as described herein is an ambipolar device with simultaneous movement of holes and electrons. It has been discovered that the transistor 64 as described above is capable of operating at higher voltages than prior art transistors 64P that have higher drain concentrations at the drain semiconductor surface 60, such as devices that have a drain concentration about the same as the source concentration at the drain semiconductor surface 60. Exemplary embodiments of the transistor 64 described herein have been observed to withstand voltages of about +/−1,900 volts without damage to the transistor 64. Similar sized prior art transistors 64P with a drain concentration about the same as the source concentration at the drain semiconductor surface 60 may be damaged by voltages of about +/−100 volts or less. As such, the transistor 64 as described above may be used to mitigate damage from electrostatic discharges, as the transistor 64 is resistant to damage from sudden flows of electricity.
(27) While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the application in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing one or more embodiments, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope, as set forth in the appended claims.