COMPONENT ARRANGEMENT, PACKAGE AND PACKAGE ARRANGEMENT, AS WELL AS PRODUCTION METHOD
20220310890 · 2022-09-29
Inventors
- Ulli Hansen (Berlin, DE)
- Simon Maus (Berlin, DE)
- Oliver GYENGE (Berlin, DE)
- Rachid ABDALLAH (Berlin, DE)
Cpc classification
H01S5/02257
ELECTRICITY
H01L33/62
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01S5/02216
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L31/0203
ELECTRICITY
H01L31/02005
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L31/02327
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L2224/97
ELECTRICITY
H01L24/73
ELECTRICITY
International classification
H01L31/0203
ELECTRICITY
H01L31/0232
ELECTRICITY
H01S5/02216
ELECTRICITY
Abstract
Provided is a component arrangement, including a carrier substrates; a spacer which is arranged on the carrier substrate so as to surround an installation space and has an outlet opening on a side facing away from the carrier substrate; an optical component arranged in the installation space; a contact connection which electrically conductively connects the optical component to external contacts arranged outside the installation space; a cover substrate which is arranged on the spacer and with which the outlet opening is covered in a light-permeable manner; and a light-reflecting surface which is formed on an anisotropically etched silicon component and is arranged in the installation space as an inclined surface at an angle of approx. 45° relative to the surface of the carrier substrate facing the installation space, in such a way that light radiated in a horizontal direction onto the light-reflecting surface can be radiated out in the vertical direction through the opening and the cover substrate, and vice versa.
Claims
1. A component arrangement, comprising: a carrier substrate; a spacer which is arranged on the carrier substrate so as to surround an installation space and has an outlet opening on a side facing away from the carrier substrate; an optical component arranged in the installation space; a contact connection which electrically conductively connects the optical component to external contacts arranged outside the installation space; a cover substrate which is arranged on the spacer and with which the outlet opening is covered in a light-permeable manner; and a light-reflecting surface which is formed on an anisotropically etched silicon component and is arranged in the installation space as an inclined surface at an angle of approximately 45° relative to a surface of the carrier substrate facing the installation space, in such a way that light radiated in a horizontal direction onto the light-reflecting surface can be radiated out in a vertical direction through the opening and the cover substrate, and vice versa.
2. The component arrangement according to claim 1, the anisotropically etched silicon component is arranged in the installation space surrounded by the spacer.
3. The component arrangement according to claim 1, the spacer is at least partially formed with the anisotropically etched silicon component.
4. The component arrangement according to claim 3, a first wall surface of the spacer, which faces the installation space and is arranged outside a region with the light-reflecting surface, is inclined relative to the vertical direction at a first angle different from 45°.
5. The component arrangement according to claim 4, a second wall surface of the spacer, which is different from the first wall surface, faces the installation space and is arranged outside the region with the light-reflecting surface, is inclined relative to the vertical direction at a second angle different from 45°, which is different from the first angle.
6. The component arrangement according to claim 1, wherein the cover substrate at least partially fills the installation space.
7. The component arrangement according to claim 1, wherein the light-reflecting surface has a surface-side mirror coating.
8. The component arrangement according to claim 1, wherein the optical component has a lateral optical outlet/inlet, through which light can exit/enter in the horizontal direction.
9. The component arrangement according to claim 1, wherein the optical component is arranged on a submount which is arranged on the carrier substrate.
10. A method, comprising: producing an anisotropically etched silicon component from a silicon single crystal by anisotropic etching, wherein the silicon single crystal is inclined by approximately 9.7° to the 100 crystal orientation, such that a 111 crystal plane with a slope of approximately 45° is formed; and producing the component arrangement according to claim 1 using the anisotropically etched silicon component, wherein a light-reflecting surface is formed in the component arrangement with the 111 crystal plane with the slope of approximately 45°.
11. A package, with a component arrangement according to claim 1 and a housing, in which the component arrangement is accommodated.
12. The package according to claim 11, wherein with respect to the housing, as viewed from a top side of the housing, a substantially central light exit/entry in the region of the outlet opening is formed.
13. A package arrangement having a flat arrangement of a plurality of packages according to claim 11.
14. The package according to claim 11, wherein the package is produced by wafer-level packaging.
15. The package arrangement according to claim 13, wherein the package arrangement is produced by wafer-level packaging.
Description
BRIEF DESCRIPTION
[0045] Some of the embodiments will be described in detail, with references to the following Figures, wherein like designations denote like members, wherein:
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DETAILED DESCRIPTION
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[0069] The optical component 2 is mounted on a submount 5 in the exemplary embodiment, for example a submount made of silicon carbide or aluminum nitride. Alternatively, the optical component 2 can be arranged directly on the carrier substrate 1. The optical component 2 is mounted on the submount 5 or directly on the carrier substrate 1 by eutectic soldering, for example of gold and tin. However, other processes such as gold or indium bonding or sintered bonding can also be used. The chip can be mounted either by a flip-chip process, by contacting with wire bonds or a ground contact in combination with wire bonds.
[0070] The silicon spacer 3 is produced by anisotropic KOH etching from a silicon single crystal inclined by approximately 9.7 degrees to the 100 crystal orientation (off-oriented). As a result, a 111 crystal plane is formed, which has a slope 6 at an angle of approximately 45 degrees to the surface. The opposite plane then forms at an angle of approximately 64.5 degrees. The crystal planes at the side can have an angle of approximately 55.3 degrees, for example.
[0071] The spacer 3, which is designed as an anisotropically etched silicon component, has a metallic mirror coating 6a in the embodiment shown. Alternatively, another optical (light-reflecting) layer can be provided, for example a dielectric mirror for certain wavelengths. For the optional metallic mirror coating 6a, aluminum is used in the UV range, silver in the visible range, and gold in the IR/NIR range. A metallic copper mirror coating is advantageous from the “red” wavelength range (wavelengths greater than about 600 nm). Alternatively, the sloping side walls in a cavity can also be provided with different coatings. For example, the side walls that differ from 45 degrees can be provided with a particularly opaque/light-absorbing layer for the desired wavelength range in order to avoid reflections in the installation space.
[0072] The naturally grown monocrystalline 111 planes (light-reflecting surfaces/mirror surfaces) inclined at 45 degrees and produced by the wet chemical etching process described above are very smooth compared to other production methods, such as machining or dry etching methods. This results in a deflection of the beam with very low scattering and low loss.
[0073] The optical component 2 mounted on the carrier substrate 1 can be a side-emitting component, for example a laser diode. The slope 6 of 45 degrees enables light exiting laterally horizontally from optical component 2 to be emitted vertically by appropriate deflection.
[0074] The cover substrate 4 can, for example, consist of borosilicate glass such as Borofloat33 or Mempax from Schott AG, quartz glass, sapphire glass or also other glasses such as AF32, D263T, BK7 or B270 from Schott AG; Eagle XG or Pyrex from Corning; SD2 from Hoya; or EN-A1 from Asahi. The cover substrate 4 can also consist of silicon or germanium, for example for applications in the IR range. The cover substrate 4 can additionally have a substrate coating, for example an anti-reflection or a filter coating. The coatings can be designed for different wavelength ranges, one-sided or double-sided and, if necessary, structured. Opaque structured coatings can also be used for the wavelength ranges in order to form apertures, for example.
[0075] In addition, the integration of optical elements can be provided in one embodiment, for example, lenses on the cover substrate 4. For example, convex lenses made of polymer, glasses or other glass-like materials, silicon or germanium (see
[0076] In the carrier substrate 1, through contacts 7, connected to one or more bonding connections 2a, are provided for the electrical contact of the optical component 2. In addition to the bonding connection 2a in this embodiment, a ground contact 2b is provided, which is also connected to a through contact 7. The contacts 8 on the rear side enable later mounting in SMD construction, for example by tin-silver wave soldering.
[0077] The carrier substrate 1 can, for example, consist of silicon, ceramics such as aluminum nitride, silicon carbide, aluminum oxide, LTTC ceramics (Low Temperature Cofired Ceramics) or HTCC ceramics (High Temperature Cofired Ceramics), glass or DBC (Direct Bonded Copper) substrates. Furthermore, the use of metal substrates, for example IMS (Insulated Metal Substrates) made of copper, aluminum or other metals, can be provided. The use of carrier substrates made of plastics such as FR4 is also conceivable.
[0078] A connection 9 between the spacer 3 and carrier substrate 1 can be made, for example, by a solder bond, for example by a eutectic bond. For this purpose, a metal combination with an appropriate eutectic composition, such as gold and tin, copper and tin, gold and germanium, tin and silver, gold and indium, copper and silver, tin with silver and copper or gold and silicon, is applied to the carrier substrate 1 or the rear side of the spacer 3. This forms a eutectic joining phase between the spacer 3 and carrier substrate 1 in the later soldering process. In order to achieve a layer adhesion of the metal combinations on the carrier substrate 1 or the spacer 3 as good as possible, a layer of pure titanium, tungsten titanium or also tungsten titanium nitride can be arranged underneath the applied metal stack. The latter has the advantage of providing a diffusion barrier with respect to gold. The bonding partner must be provided with a counter metallization for the joining process in order to ensure good wetting of the joining phase that forms during the soldering process.
[0079] In principle, solders containing lead can also be used for joining the carrier substrate 1 and the spacer 3. A sintering process such as silver or gold sintering can be provided as a further method for joining.
[0080] In addition, it can be provided, for example with thin metal layers, to place what is known as an alloy stop beneath the actual joining phase. In the case of eutectic bonding with gold and tin, for example, layers of platinum, nickel or alloys of chromium and nickel are suitable for this purpose.
[0081] By using very high surface qualities of Ra<1 nm, a direct bonding method can also be used. This can be a direct fusion bond, which is hydrophobic or hydrophilic in relation to the surface nature of the bond partners. The two bond partners are first connected to one another by van der Waals bonds via a pre-bond. In a subsequent annealing step, covalent bonds are then formed in the bond interface. The fusion bond can also be plasma-activated. This makes it possible to significantly reduce the temperature load during the annealing. An anodic boding can also be provided as a further direct bonding method. The advantage of the latter method is that the surface quality requirements of the bond partners are less demanding compared to fusion bonding.
[0082] As an alternative to the described methods, a reactive bonding process can also be used. In reactive bonding, a metal stack of alternating metallic layers is applied. An electrical or laser-induced pulse leads to a short-term, high-thermal reaction that “welds” the two bond partners together. The metal layers are bilayer periods, for example made of palladium and aluminum or made of copper oxide and aluminum. In addition, solid-liquid interdiffusion bonding, for example with metal combinations of gold and indium, gold and tin or copper and tin is also possible. In this method, the bonding process is determined during an annealing step by the diffusion of one bonding partner into the other. The actual connection phase then resists higher temperatures later on. Alternatively, glass-frit bonding can also be provided.
[0083] For example, a direct bonding method can be used for the connection 10 of the spacer 3 and cover substrate 4. Such methods are, for example, anodic bonding or fusion bonding. In the case of an anodic bond, the direct joining of silicon to the cover substrate made of an alkaline glass can be provided. Alternatively, the anodic joining of aluminum to the cover substrate made of an alkaline glass is also possible. In this case, the mirroring on the 45-degree mirror surface is not structured, i.e., the top side of the silicon spacer is completely coated with aluminum.
[0084] Reactive bonding or adhesive bonding can also be used. In addition, solid-liquid interdiffusion bonding is also possible here. Laser welding is additionally suitable for joining the spacer and the cover substrate. Here, two substrates are brought into an “optical contact” and then welded together using a laser. The joining of spacer and cover substrate can also be realized as a thermocompression bond, for example, of the metal combinations gold with gold, copper with copper or aluminum with aluminum.
[0085] Depending on the bonding method, the housing is hermetic or quasi-hermetic.
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[0099] In this embodiment, a large number of components are first mounted serially on a prepared carrier substrate 1, which can be present in the form of a wafer or a rectangular panel, and are then joined in a further step by applying a cap wafer or cap array at wafer level or as a panel. In this way, a large number of encapsulated components are formed simultaneously. The individual packages are then provided when the composite is separated.
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[0108] Although the invention has been illustrated and described in greater detail with reference to the preferred exemplary embodiment, the invention is not limited to the examples disclosed, and further variations can be inferred by a person skilled in the art, without departing from the scope of protection of the invention.
[0109] For the sake of clarity, it is to be understood that the use of “a” or “an” throughout this application does not exclude a plurality, and “comprising” does not exclude other steps or elements.