Laser spark plug having an improved seal between the combustion chamber window and the casing
09742156 · 2017-08-22
Assignee
Inventors
- Joerg Engelhardt (Ditzingen, DE)
- Dieter Wolz (Stuttgart, DE)
- Juergen Raimann (Weil der Stadt, DE)
- Pascal Woerner (Korntal-Muenchingen, DE)
- Martin Weinrotter (Vitoria-Gasteiz, ES)
Cpc classification
H01T13/06
ELECTRICITY
H01T14/00
ELECTRICITY
International classification
H01T13/06
ELECTRICITY
F02P23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A casing for a laser spark plug, in particular, of an internal combustion engine of a motor vehicle, or of a stationary engine; the casing including at least one casing part and a combustion chamber window joined to the casing part to form a seal at least regionally; characterized in that at least one sealing element, whose coefficient of thermal expansion at an operating temperature of the laser spark plug is greater than the coefficient of thermal expansion of the casing part at the operating temperature of the laser spark plug, is provided between the casing part and the combustion chamber window.
Claims
1. A casing for a laser spark plug, comprising: a casing part; a combustion chamber window joined to the casing part to form a seal at least regionally; and at least one sealing element, whose coefficient of thermal expansion at an operating temperature of the laser spark plug is greater than the coefficient of thermal expansion of the casing part at the operating temperature of the laser spark plug, is between the casing part and the combustion chamber window.
2. The casing of claim 1, wherein the coefficient of thermal expansion of the combustion chamber window at the operating temperature of the laser spark plug is less than the coefficient of thermal expansion of the casing part at the operating temperature of the laser spark plug.
3. The casing of claim 1, wherein the coefficient of thermal expansion of the combustion chamber window at the operating temperature of the laser spark plug is between approximately 4*10^−6/K and approximately 10*10^−6/K.
4. The casing of claim 1, wherein the coefficient of thermal expansion of the casing part at the operating temperature of the laser spark plug is between approximately 7*10^−6/K and approximately 16*10^−6/K.
5. The casing of claim 1, wherein the coefficient of thermal expansion of the sealing element at the operating temperature of the laser spark plug is between approximately 16*10^−6/K and approximately 20*10^−6/K.
6. The casing of claim 1, wherein the casing part and/or the sealing element is made of steel, and the combustion chamber window is made of sapphire.
7. The casing of claim 1, wherein in a region of contact with the at least one casing part and/or with the combustion chamber window, the sealing element has a coating made of a material, which is different from the base material of the sealing element.
8. The casing of claim 7, wherein the coating has a thickness of approximately 50 μm to approximately 150 μm.
9. The casing of claim 7, wherein the coating is galvanically deposited on the sealing element.
10. The casing of claim 1, wherein the coefficient of thermal expansion of the combustion chamber window at the operating temperature of the laser spark plug is between approximately 4*10^−6/K and approximately 8*10^−6/K.
11. The casing of claim 1, wherein the coefficient of thermal expansion of the casing part at the operating temperature of the laser spark plug is between approximately 7*10^−6/K and approximately 12*10^−6/K.
12. The casing of claim 1, wherein the coefficient of thermal expansion of the sealing element at the operating temperature of the laser spark plug is between approximately 16*10^−6/K and approximately 18*10^−6/K.
13. The casing of claim 1, wherein the casing part and/or the sealing element is made of steel, and the combustion chamber window is made of monocrystalline sapphire.
14. The casing of claim 1, wherein in a region of contact with the casing part and/or with the combustion chamber window, the sealing element has a coating made of a material, which is different from the base material of the sealing element, the base material being made of steel and the coating being made of copper.
15. A laser spark plug, comprising: a casing for the laser spark plug, including a casing part, a combustion chamber window joined to the casing part to form a seal at least regionally, and at least one sealing element, whose coefficient of thermal expansion at an operating temperature of the laser spark plug is greater than the coefficient of thermal expansion of the casing part at the operating temperature of the laser spark plug, is between the casing part and the combustion chamber window; wherein the laser spark plug has an operating temperature of between approximately 200° C. and approximately 1100° C.
16. The laser spark plug of claim 15, wherein the laser spark plug has an operating temperature of between approximately 280° C. and approximately 600° C.
17. The laser spark plug of claim 15, wherein the laser spark plug is of an internal combustion engine of a motor vehicle or of a stationary engine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7) In
(8) The fuel-air mixture 22 present in combustion chamber 14 is ignited by a laser pulse 24, which is radiated into combustion chamber 14, in this instance, onto ignition point ZP, by an ignition device 27 that includes an ignition laser 26. To this end, laser device 26 is supplied with pumping light via a fiber optic device 28 for the optical pumping of laser device 26; the pumping light being provided by a pumping light source 30. Alternatively, pumping light source 30 may also be accommodated directly in the laser spark plug, and consequently, the need for optical waveguide 28 is eliminated. Pumping light source 30 is controlled by a control unit 32, which also controls injector 18.
(9) In an exemplary implementation, ignition laser 26 from
(10) According to the present invention, laser spark plug 100 includes a casing having the characteristics described below with reference to
(11) As is apparent from
(12) In this manner, combustion chamber window 120 is joined to first casing part 110a, that is, to shoulder 110a′, so as to form a seal at least regionally, which means that interior chamber I of casing 110 is shielded from combustion chamber 14.
(13) According to the present invention, a coefficient of thermal expansion of sealing element 130a at the operating temperature of laser spark plug 100 is greater than the coefficient of thermal expansion of casing part 110a at the operating temperature of laser spark plug 100, which means that a normally lower coefficient of thermal expansion of combustion chamber window 120 at the operating temperature of laser spark plug 100 may be at least partially compensated for. Optionally, two sealing elements (not shown in
(14) For example, an axial preloading force necessary for the sealing action in the region of sealing element 130a may be applied with the aid of further casing part 110b, e.g., by screwing further casing part 110b suitably far into first casing part 110a (in
(15) In particular, inner axial dimension 11 of the spatial region containing components 120, 130a has a temperature dependence, which is essentially a function of the thermal expansion coefficient of first casing part 110a. Therefore, when casing 110 is heated up to the operating temperature of laser spark plug 100, inner axial dimension 11 of the spatial region increases relatively steeply, while a longitudinal expansion of combustion chamber window 120 essentially parallel to this, thus, the thermally dependent change in thickness d2, is relatively low, which means that an unwanted reduction in axial preloading force F is generated.
(16) Due to the selection of the present invention of the thermal expansion coefficient for the sealing element 130a also situated in the spatial region, because of its relatively large linear thermal expansion in the axial direction, which is greater than that of first casing part 110a, the sealing element offsets the relatively low linear thermal expansion of combustion chamber window 120 at least partially or compensates for it almost completely, which means that the preloading force F necessary for the sealing action is essentially maintained even in the event of large temperature fluctuations.
(17) That is, the selection of the coefficient of thermal expansion of the material of sealing element 130a according to the present invention allows a comparatively low increase in thickness d2 of combustion chamber window 120 in response to heating it to the operating temperature to be at least partially compensated for by a comparatively large increase in thickness d1 of sealing element 130a, which means that the increase in inner axial dimension 11, which is also comparatively large, is countered with the intention of maintaining preloading force F.
(18) In one advantageous specific embodiment, it is provided that the coefficient of thermal expansion of combustion chamber window 120 at the operating temperature of laser spark plug 100 be less than the coefficient of thermal expansion of casing part 110a and/or 110b at the operating temperature of laser spark plug 100.
(19) In one further advantageous specific embodiment, it is provided that the coefficient of thermal expansion of combustion chamber window 120 at the operating temperature of laser spark plug 100 be between approximately 4*10^−6/K (Kelvin) and approximately 10*10^−6/K, in particular, approximately 8*10^−6/K. These values are attainable, for example, using crystalline sapphire.
(20) In a further advantageous specific embodiment, the coefficient of thermal expansion of casing part 110a and/or 110b at the operating temperature of laser spark plug 100 is between approximately 7*10^−6/K and approximately 16*10^−6/K, in particular, approximately 12*10^−6/K. These values are attainable, for example, using steel of type 1.4913 or similar (turbine steel).
(21) In a further advantageous specific embodiment, the coefficient of thermal expansion of sealing element 130a at the operating temperature of laser spark plug 100 is between approximately 16*10^−6/K and approximately 20*10^−6/K, in particular, approximately 18*10^−6/K. These values are attainable, for example, using steel of type 1.4841 or similar.
(22) In a further advantageous specific embodiment, it is provided that casing part 110a, 110b and/or sealing element 130a be made of steel (which may be of a different type to produce different coefficients of thermal expansion); combustion chamber window 120 being made of sapphire, in particular, monocrystalline sapphire.
(23) In a further advantageous specific embodiment, it is provided that a thickness d1 of sealing element 130a be between approximately 0.4 mm and approximately 3 mm, in particular, approximately 1.0 mm; particularly effective sealing action and particularly efficient compensation for the thermal expansion of the materials of casing part 110a and of combustion chamber window 120 being simultaneously obtained.
(24) In a further advantageous specific embodiment, it is provided that a thickness d2 of combustion chamber window 120 be between approximately 2 mm and approximately 8 mm, in particular, approximately 4 mm; together with casing part 110a and sealing element 130a, particularly efficient balancing of the thermal expansion of the materials and effective optical characteristics for transmitting laser ignition pulses 24 being simultaneously produced (cf.
(25) In one further advantageous specific embodiment, which is schematically represented in
(26) In a further advantageous specific embodiment, coating 140 is made of a copper layer of a thickness d3 between approximately 50 μm and approximately 150 μm, which may be, approximately 100 μm. According to tests of the Applicant, such a copper coating may be advantageously provided as a “filler,” that is to say, as an actual sealing material, which may advantageously level out further the surface roughness of the components including the coating (casing part 110a, combustion chamber window 120), in that the material of the sealing element or its coating 140 spreads itself out into these contact surfaces of the components involved, for example, by creep, during the bracing or pressing at specifiable preloading force F.
(27) In a further advantageous specific embodiment, the flatness of coating 140 is, advantageously, approximately 2 μm or better.
(28) According to a further advantageous specific embodiment, coating 140, in particular, copper coating, may be advantageously applied to sealing element 130a galvanically or by similar coating methods.
(29) Providing a coating 140 of the type mentioned above to regions of casing parts 110a, 110b, in particular, to their front-side end regions, which come into contact with elements 120, 130a, is also conceivable and may be accomplished with the aid of similar or identical manufacturing processes.
(30) In the case of a galvanic coating, care must be taken that copper coating 140 have an effective bond with the base material, for example, steel of type 1.4841.
(31) In a further advantageous specific embodiment, it is provided that in a region of contact with the at least one casing part 110a and/or with combustion chamber window 120, sealing element 130a have a lapped surface may have a maximum average surface roughness Rzmax of less than or equal to approximately 6, through which further increased sealing action is attained.
(32) The surfaces of contact of casing parts 110a, 110b with combustion chamber window 120 and with sealing element 130a may also be advantageously lapped or, e.g., precision-turned so as to have turning grooves substantially concentric with respect to the longitudinal axis of the component in question. Grinding may also be considered. It further may be the case for the contact surfaces of casing parts 110a, 110b to also have a maximum average surface roughness Rzmax of less than or equal to approximately 6.
(33) In a further advantageous specific embodiment, the at least one casing part 110a is pressed against combustion chamber window 120 at a specifiable preloading force F. The specifiable preloading force F of, e.g., approximately 5 kN (kilonewtons) to approximately 15 kN advantageously allows particularly effective sealing action between the casing part 110a in question and combustion chamber window 120 or sealing element 130a. In addition, the use of a specified, and thus, known preloading force F may allow a prediction to be made regarding the imperviousness attained and the approximate service life of casing 110 and laser spark plug 100 (
(34) In one further advantageous specific embodiment, two or more sealing elements 130a, 130a′, cf.
(35) An operating temperature of laser spark plug 100 is, for example, between approximately 200° C. and approximately 1100° C., in particular, between approximately 280° C. and approximately 600° C.
(36) According to a further advantageous specific embodiment, the values of the coefficients of thermal expansion of the components and/or their ratios to one another, specified according to the present invention, may not only apply to the operating temperature of laser spark plug 100, but also to room temperature (e.g., approximately 20° C.), as well as, optionally, to the temperature range between room temperature and the operating temperature of the laser spark plug, which may be, at least between approximately 20° C. and approximately 400° C.
(37)
(38) Casing 110 may also be advantageously attached to a cylinder head of internal combustion engine 10 (
(39) The part 110′ of casing 110 facing the combustion chamber is essentially formed by casing part 110b, while a part 110″ of casing 110 facing away from the combustion chamber is essentially formed by casing part 110a. In turn, e.g., components of laser device 26 from
(40) As is apparent from
(41) In contrast, a second surface of combustion chamber window 120 facing interior chamber I of casing 110 also has, for instance, a substantially annular sealing surface, which is defined by a contact surface between combustion chamber window 120 and a front-side end region of sleeve-shaped, first casing part 110a.
(42) According to a specific embodiment, both of the above-mentioned sealing surfaces may advantageously have sealing elements 130a, 130b, for example, elements taking the form of sealing disks. In the variant of the present invention shown in
(43) All in all, the configuration illustrated in
(44) In this case, the preloading force F for joining at least one, which may be both, of the casing parts 110a, 110b to combustion chamber window 120 is generated by screwing inner sleeve 110a into outer sleeve 110b with the aid of thread G. This means that in each instance, essentially the same preloading force is generated for the two sealing elements 130a, 130b, that is, the relevant sealing surfaces between components 110a, 130a, 120 and 110b, 130b, 120.
(45) According to a further, particularly advantageous specific embodiment, specifiable preloading force F is at least approximately 5 kN, which may be, approximately 15 kN, by which particularly reliable sealing of interior chamber I with respect to combustion chamber 14 is provided.
(46) In a further advantageous specific embodiment, it is proposed that the connection between the at least one casing part 110a and combustion chamber window 120 have a helium-tightness of at least approximately 10.sup.−6 mbar×1/sec.
(47) In a further specific embodiment, at least one of the casing parts 110a, 110b, but which may be both, have a tensile strength of at least approximately 1000 N per mm.sup.2, which may be accomplished, for example, by selecting an appropriate type of steel, for example, ST 1.4913, as a material. It is particularly advantageous for steels having a high high-temperature strength and creep rupture strength to be used.
(48) In a further advantageous specific embodiment, a maximum average surface roughness R.sub.zmax≦approximately 6 is provided for regions of parts 110a, 110b, which are pressed against combustion chamber window 120 or sealing disks 130a, 130b. Sealing disks 130a, 130b themselves may also be manufactured, in turn, to have a comparable maximum average surface roughness.
(49) According to a further specific embodiment, sealing element 130a, 130b may have a substantially disk-shaped or annular geometry with a parallelism between a base and a top surface of ≦approximately 10 μm, in particular, approximately 5 μm.
(50) It is advantageous for the exact geometry of casing parts 110a, 110b in the region of combustion chamber window 120 to be selected in such a manner, that combustion chamber window 120 or sealing elements 130a, 130b may lie flat on corresponding shoulders 110a′ (
(51) Casing 110 of the present invention may be obtained, for example, using the following manufacturing method: in a first step, casing parts 110a, 110b are pressed or preloaded against combustion chamber window 120 and sealing element 130a, 130b, which may be, at a specifiable preloading force F (
(52) Optionally, after casing parts 110a, 110b have been joined to one another, a tempering step may still be carried out, which is used, inter alia, to allow a surface coating 140, e.g., of sealing elements 130a, 130b to set; the surface coating improving sealing action; the material creeping, in particular, into the surface indentations defined by the non-disappearing surface roughness of the components 110a, 110b, 120, 130a, 130b in question.
(53) In a further advantageous specific embodiment, the screwing is carried out, using a specifiable torque profile; in particular, the torque profile may specify different tightening torques for different screw depths; for at least one screw depth, waiting times also being provided before the screwing operation is continued.
(54) Generally, in the case of the screwing variant, the contact force F provided by the present invention (
(55) According to a specific embodiment of the present invention, the torque profile may provide, for example, that a tightening torque for the screwing operation be increased in steps, for example, from an initial value of 0 Nm (newton meter) to a final value of approximately 20 Nm. According to a further specific embodiment, a torque profile advantageously provides that certain screw depths 1 (
(56) In a further specific embodiment of the present invention, screw thread G (
(57) Combustion chamber window 120 (
(58) According to one specific embodiment, an outer diameter of combustion chamber window 120 may be approximately 12.7 mm.
(59) The optically active surfaces of combustion chamber window 120 may be industrially polished, for example, of the type scratch/dig: 60/40. The edges of combustion chamber window 120 may be advantageously brushed or provided with a chamfer of, e.g., approximately 0.3 mm. In particular, the optically active surfaces of combustion chamber window 120 may be plane-parallel.
(60) According to a specific embodiment, an outer diameter of sealing elements 130a, 130b is, for example, approximately 12.3 mm, thus, approximately 0.4 mm less than the outer diameter of combustion chamber window 120. In this manner, sealing elements 130a, 130b advantageously do not rest on the manufacturing chamfer in region 110b′ (
(61) It is advantageous for an inner diameter of sealing elements 130a, 130b, through which laser beam 24 (
(62)
(63) According to the present invention, a coefficient of thermal expansion of at least one of the sealing elements 130a, 130b at the operating temperature of laser spark plug 100 is greater than the coefficient of thermal expansion of casing part 110d and 110c at the operating temperature of laser spark plug 100, which means that, in turn, the lower coefficient of thermal expansion of the combustion chamber window 120 presently made of monocrystalline sapphire, at the operating temperature of laser spark plug 100, may be at least partially compensated for.
(64) In contrast to the specific embodiment shown in
(65)
(66) Analogously to the specific embodiment shown in
(67) As an option, a further sealing element (not shown) may also be provided between combustion chamber window 120 and the step-change in inner diameter of casing part 110f situated to the left of it.
(68) Casing part 110e advantageously includes a driving profile, which is not shown in further detail in
(69) In a further advantageous specific embodiment, the dimensioning specification explained below in further detail is provided for the axial dimensions of the components of combustion chamber window 120 and sealing element 130a or sealing elements 130a, 130b. As already described above, the axial dimension of combustion chamber window 120 is designated in
(70)
where l.sub.window refers to thickness d2 of combustion chamber window 120 as shown in
(71) In specific embodiments that only contain one sealing element 130a (