Construction system with crossed structural boards
11428003 · 2022-08-30
Inventors
- Jeanne Bouchôou (La Garde, FR)
- François-Xavier Cordier (Metz, FR)
- Gael Defer (Bocquegney, FR)
- Romain Munsch (Les Forges, FR)
Cpc classification
B32B2307/3065
PERFORMING OPERATIONS; TRANSPORTING
B32B21/13
PERFORMING OPERATIONS; TRANSPORTING
E04B2001/262
FIXED CONSTRUCTIONS
E04C2/40
FIXED CONSTRUCTIONS
E04H9/021
FIXED CONSTRUCTIONS
B32B21/14
PERFORMING OPERATIONS; TRANSPORTING
B32B3/10
PERFORMING OPERATIONS; TRANSPORTING
E04C2/422
FIXED CONSTRUCTIONS
B32B3/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
E04C2/40
FIXED CONSTRUCTIONS
B27M3/00
PERFORMING OPERATIONS; TRANSPORTING
B32B3/10
PERFORMING OPERATIONS; TRANSPORTING
B32B3/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A construction system includes a set of constituent elements, at least one of which includes at least two superimposed folds each including at least two wooden structural boards. In this system, at least two constituent elements are fixed together by a non-adhesive fixing device and at least two adjacent folds are held against each other by non-adhesive holding device. The faces in contact with two structural boards are at least partially provided, at their contact interface, with a set of grooved patterns arranged so as to prevent the structural boards from sliding one relative to the other along at least one first immobilisation axis. A method for manufacturing such a construction system is also disclosed.
Claims
1. A construction system comprising: a floor, at least one wall, and a ceiling, each of the floor, the at least one wall, and the ceiling being divided into a set of constituent elements, each constituent element of the set of constituent elements comprising at least three superimposed folds, each of the at least three superimposed folds comprising at least two structural boards, wherein each of the floor, the at least one wall, and the ceiling are divided into the set of constituent elements with a cutting which keeps to sizing limits of transport and of industrial tools to thereby enable manufacture and transport of the set of constituent elements, wherein a first face of the at least two structural boards of a first fold of the at least three superimposed folds is in contact with a face of the at least two structural boards of a second fold of the at least three superimposed folds on a first contact interface, and a second face of the at least two structural boards of the first fold is in contact with at least one structural board of a third fold of the at least three superimposed folds on a second contact interface, the first fold being intermediate and adjacent to the second and third folds, wherein at least two of the constituent elements are fixed together by a fixing assembly, wherein the first fold among the superimposed folds of one of the set of constituent elements is retained against the second fold by a first holding assembly, and the first fold is retained against the third fold by a second holding assembly, wherein the fixing assembly and the holding assembly comprise non-adhesive assemblies, wherein the faces in contact at each contact interface are at least partially provided, on said contact interface, with a set of grooved patterns arranged so as to prevent a sliding of said structural boards against each other along at least one first immobilization axis, wherein, on each contact interface, the grooved patterns of the at least two structural boards of the first fold comprise a first series of parallel grooves and a second series of parallel grooves oriented respectively along a first axis and a second nonparallel axis, wherein a functional board is inserted between two structural boards of one of the at least three superimposed folds.
2. The construction system according to claim 1, wherein on the first contact interface, the face of each of the at least two structural boards of the second fold is provided with a first series of parallel grooves oriented along the first axis so as to prevent the sliding of said structural boards of the first and second folds against each other along said first immobilization axis.
3. The construction system according to claim 2, wherein the grooved patterns are arranged to also prevent the sliding of said structural boards against each other along at least one second immobilization axis not parallel to the first immobilization axis.
4. The construction system according to claim 1, wherein the grooved patterns are arranged to also prevent any sliding of said structural boards against each other along at least one second immobilization axis not parallel to the first immobilization axis.
5. The construction system according to claim 4, wherein the grooved patterns comprise the first series of parallel grooves and the second series of parallel grooves, oriented respectively along the first axis orthogonal to the first immobilization axis and the second axis orthogonal to the second immobilization axis.
6. The construction system according to claim 1, wherein the second face of the at least two structural boards of the first fold is in contact with at least two structural boards of the third fold on the second contact interface, wherein on the second contact interface, the face of a structural board in the at least two structural boards of the third fold is provided with a first series of parallel grooves oriented along the first axis so as to prevent the sliding of said structural boards of the first and third folds against each other along said first immobilization axis; and wherein on the second contact interface, the face of a second structural board in the at least two structural boards of the third fold is provided with a second series of parallel grooves oriented along the second axis so as to prevent the sliding of said structural boards of the first and third folds against each other along said second immobilization axis.
7. The construction system according to claim 1, wherein the grooved patterns have cross-sections of substantially triangular shape.
8. The construction system according to claim 1, wherein a top of each of the grooved patterns has an angle of between 40 and 70 degrees.
9. The construction system according to claim 1, wherein, on at least one portion of the contact interface, the grooved patterns are interlocked at least partially into each other.
10. The construction system according to claim 1, wherein the face of at least one structural board of the second or third fold, oriented towards the first fold, is arranged on the contact interface with the grooved pattern, so as to arrange a space between a functional board of the second or third fold and a functional board of the first fold.
11. The construction system according to claim 1, wherein the non-adhesive holding assembly comprises assembly members having a rod shape.
12. The construction system according to claim 1, wherein the non-adhesive fixing assembly comprises assembly members having a rod shape.
13. The construction system according to claim 1, wherein the grooved patterns have cross-sections of a non-triangular shape.
14. The construction system according to claim 13, wherein the grooved patterns have cross-sections of a wave-shaped pattern.
15. The construction system according to claim 13, wherein the grooved patterns have a square cross-section.
16. The construction system according to claim 1, wherein one or more of the first holding assembly and the second holding assembly comprise a plate connector.
17. The construction system according to claim 1, wherein the grooved patterns of at least one structural board of the at least two structural boards of the first fold are offset from an end of the at least one structural board.
18. The construction system according to claim 1, wherein a base of each the grooved patterns has a width between 1 and 15 millimeters.
Description
(1) Other characteristics and advantages of the invention will appear upon reading the following description of embodiments of the invention, given as examples and in reference to the appended drawings.
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(18) In reference to
(19) In this example, the floor 2, the walls 3 and the pitched roof 4 are each formed of a set of constituent elements 10, 20, 30 . . . . As an example, each slope of the pitched roof 4 has been divided into several of these constituent elements. It will be understood, that this cutting mainly keeps to the sizing limits of standard transport in construction and industrial tools making it possible to manufacture the constituent elements.
(20) One of these constituent elements, namely the constituent element 10, is represented more specifically in
(21) The folds themselves each comprise wooden structural boards. The upper fold 100 comprises structural boards 101, 103, 105 . . . parallel and oriented along the axis (Oy). The fold 110, adjacent to the upper fold 100 and which itself is directly lower, itself comprises a set of structural boards 111, 113, 115 . . . parallel and oriented along the axis (Ox) perpendicular to the axis (Oy). The folds 100, 110, 120 . . . are thus alternatively formed of structural boards oriented along the axis (Oy) and of structural boards oriented along the axis (Ox). Thus, the structural boards of two adjacent folds are orthogonal to each other and form a grid pattern.
(22) Other configurations of folds and boards however remain considerable, insofar as the boards of two adjacent folds are not parallel to each other, but remain inclined against each other by a non-zero angle (of which the value will depend on the configuration of the constituent element).
(23)
(24) As can be seen in
(25) The portion of the second fold 110 comprises two wooden structural boards 111 and 113, between which is arranged a functional board 112. The folds 100 and 110 are adjacent and are intended to be in contact with each other, on a contact interface situated between the respective faces thereof facing each other.
(26) Likewise, the portion of the constituent element 20 represented in
(27) As regards the constituent element 10,
(28) Thus, when the structural board 101 bears against the structural board 111, the grooved patterns R.sub.2 of the face 101A, oriented along the axis (Ox) are interlocked in the grooved patterns R.sub.1 of the face 111B, also oriented along the axis (Ox). Subsequently, the grooved patterns R.sub.1 prevent the sliding of the structural boards 101 and 111 against each other along a first immobilisation axis B.sub.1, parallel to the axis (Oy). This prevention is obtained without it having needed to arrange the glue on the contact interface and therefore without leading to the disadvantages of the glue, in particular in ecological, mechanical and industrial terms. Moreover, as mentioned above, these grooved patterns can be used as markers for the interlocking of the boards to each other and therefore for the relative arrangement of the boards in the scope of an automated manufacturing.
(29) Now in reference to
(30) These holding means M.sub.100-110 ensure the holding of the boards 101 and 111 against each other along the normal axis (Oz) to the plane (Oxy) of the contact interface I.sub.101-111. They make it possible, more generally, to retain the folds 100 and 110 against each other, without requiring the least quantity of glue. It will be understood, that any other type of assembly member can be used, for example, a rod of sharp tip or twisted tip-type. Likewise, a different number of members can be considered, for example, two or five, and these members can be arranged in other places than on the contact interface I.sub.101-111. However, it will be understood, that the holding is all the better, as the assembly members are close to the contact interface I.sub.101-111.
(31) In
(32) In this configuration, on the contact interface I.sub.101-111, the grooved patterns R.sub.1 and R.sub.2 form a tooth matrix making it possible to prevent the boards 101 and 111 from sliding against each other along two non-parallel immobilisation axes B.sub.1 and B.sub.2 and situated in the plane (Oxy) of the contact interface I.sub.101-111: the first immobilisation axis B.sub.1, orthogonal to the grooves R.sub.1, therefore in the axis (Ox), and the second immobilisation axis B.sub.2, orthogonal to the grooves R.sub.2, therefore in the axis (Oy).
(33) The configuration of
(34) It will be understood, that to ensure an immobilisation of the boards 101 and 111, all that is needed, is for the grooved patterns R.sub.1and/or R.sub.2 to be arranged on at least one portion of the contact interface I.sub.101-111. However, from the mechanical standpoint, the immobilisation of the boards will be all the better than the faces being provided with grooved patterns R.sub.1 and/or R.sub.2 over the whole contact interface I.sub.101-111. Furthermore, from the industrial standpoint, the grooved patterns can be achieved by a machining of the faces 101A and 111B. In this case, the machining can be carried out more easily and quickly over the whole length of the boards, rather than over only one portion of these.
(35) In the examples above, the boards 101 and 111 are orthogonal to each other and the immobilisation axes B.sub.1 and B.sub.2 are themselves orthogonal. In another example, illustrated by
(36) In order to reinforce the mechanical connection between the grooved patterns R.sub.1. and/or R.sub.2 of the two boards 101 and 111, the latter are made of hardwood. This type of wood has a greater density, which makes the grooved patterns—small in size and therefore potentially fragile—more solid and less capable of being broken under the effect of a high mechanical stress. Furthermore, the resistance of the assembly having been improved, the invention makes it possible to resort to hardwood with lesser cross-sections and a lesser quality, which makes it possible for a saving during the purchase of the raw material.
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(38) In
(39) In both cases, the face 111B comprises two separate zones: a first zone only constituted of parallel grooves R.sub.1 (for an immobilisation along an axis) and a second zone constituted of teeth P.sub.12 formed by the crossing of the grooves R.sub.1 and R.sub.2 (for an immobilisation along two axes).
(40) In terms of dimensions, the grooves R.sub.1 and R.sub.2 can have a cross-section with the base L (visible in
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(43) In a variant illustrated by
(44) Once again, if rod-type members such as screws are suited to fixing the constituent elements to each other, all types of fixing members can be considered, for example of the sharp tip or twisted tip-type.
(45) Furthermore, as can be seen in
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(47) The connectors can be considered as variants to the fixing members. They can also be considered alternatively with these members.
(48) In the configurations illustrated by
(49) A construction system 1 according to the present invention can be manufactured, preferably automatically, from structural boards prepared in advance (either by cutting a wide board to the desired dimensions, or by assembling different sparse pieces of wood). In a first step, the faces 101A and 111B of the structural boards 101 and 111 are machined such that they are provided with grooved patterns R.sub.1 (and possibly R.sub.2), at least one the contact interface I.sub.101-111 thereof. In a second step, the structural boards 101 and 111, thus machined, are put into contact with each other, on the contact interface I.sub.101-111 thereof, by using grooved patterns as markers, such that they are interlocked into each other. Thus, the structural boards 101 and 111 can be retained against each other by way of a holding means M.sub.101-111 (such as described in reference to
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(51) To assemble these folds and these boards according to the invention, it is provided to machine, along the length thereof, the faces of the boards intended to be used as a contact interface, in order to provide them with series of parallel grooves (R.sub.1 or R.sub.2). For each contact interface, one of the faces of the boards in contact is furthermore provided with two series of parallel and orthogonal grooves against each other (R.sub.1 and R.sub.2) in order to form a matrix of teeth P.sub.12 in this place. Thus, in the plane of the contact interfaces (Oxy), between the first fold 100 and the second fold 110, the boards are immobilised together along the axis B.sub.2 (Ox), and between the second fold 110 and the third fold 120, the boards are immobilised together along the axis B.sub.1 (Oy).
(52) In
(53) In
(54) The variant of
(55) The variant of
(56) In each case, the immobilisation is thus ensured in the plane of the contact interfaces (Oxy) by a set of longitudinal grooves and of teeth arranged suitably on the boards of the constituent element. This embodiment makes it possible to simply achieve the two immobilisation axes, since all that is needed, is to machine the faces of the boards along the lengths thereof and/or the widths thereof to form the grooves and/or teeth.
(57) Of course, the present invention is not limited to the examples and to the embodiments described and represented, but it is likely for numerous variants accessible for a person skilled in the art.